Leakage-proof detection mechanism

Abstract

According to the leakage-proof detection mechanism provided by the utility model, the first magnetic core sensor, the second magnetic core sensor, the bushing sensor and the leakage-proof detection center console are arranged, and the first magnetic core sensor and the second magnetic core sensor are both used for detecting the existence of a magnetic ring of a plastic product to be detected; the lining sensor is used for detecting existence of a lining insert of a plastic product to be detected, the leakage-proof detection center console is used for controlling work of the first magnetic core sensor, the second magnetic core sensor and the lining sensor, and the leakage-proof detection center console is in communication connection with the first magnetic core sensor, the second magnetic core sensor and the lining sensor. The first magnetic core sensor and the second magnetic core sensor are oppositely arranged and parallelly located on one side of the leakage-proof detection center console, and the bushing sensor is located on one side of the leakage-proof detection center console, so that induction detection can be accurately performed on a bushing insert and a magnetic ring of a plastic product, the leakage-proof detection efficiency is improved, the leakage detection risk is reduced, and the detection efficiency is improved. And the leakage-proof detection cost is reduced.

Description

Technical Field

[0001] The utility model relates to the field of leak prevention detection, in particular to a leak prevention detection mechanism. Background Art

[0002] Among the existing plastic products, there are various types and structures. Bushing inserts and magnetic rings are often required to be added during the injection molding process of plastic products. After the injection molding is completed, the plastic products need to be inspected to detect whether the bushing inserts and magnetic rings are missing. The conventional detection method is mainly through manual observation, but manual observation is often prone to missed detection, and the detection efficiency is low, which increases the detection cost. Utility Model Content

[0003] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art and to provide a leakage detection mechanism that can accurately perform induction detection on the bushing inserts and magnetic rings of plastic products, thereby improving the leakage detection efficiency, reducing the risk of missed detection, and reducing the leakage detection cost.

[0004] To achieve the above-mentioned purpose, a first aspect of an embodiment of the present application proposes a leakage prevention detection mechanism, comprising:

[0005] a first magnetic core sensor;

[0006] A second magnetic core sensor, wherein the first magnetic core sensor and the second magnetic core sensor are both used to generate a static magnetic field to detect the presence of a magnetic ring of the plastic product to be tested;

[0007] Bushing sensor, bushing sensor is used to sense eddy current in magnetic field to detect the presence of bushing insert of the plastic product to be tested;

[0008] The anti-leakage detection console is used to control the operation of the first magnetic core sensor, the second magnetic core sensor and the bushing sensor, and the anti-leakage detection console is respectively connected to the first magnetic core sensor, the second magnetic core sensor and the bushing sensor for communication;

[0009] The first magnetic core sensor and the second magnetic core sensor are arranged opposite to each other and are located in parallel on one side of the anti-leakage detection console, and the bushing sensor is located on one side of the anti-leakage detection console.

[0010] Furthermore, in some embodiments, the leakage detection mechanism also includes a metal sensor, which is used to detect changes in the electromagnetic field to detect the position of metal parts of the plastic product to be tested. The metal sensor is communicatively connected to the leakage detection console. The metal sensor is close to the first magnetic core sensor, the second magnetic core sensor and the bushing sensor at the same time, and the metal sensor is located on one side of the leakage detection console.

[0011] Furthermore, in some embodiments, the leakage detection console also includes a PLC controller for controlling the operation of the leakage detection mechanism, the PLC controller is respectively communicated with the first magnetic core sensor, the second magnetic core sensor, the bushing sensor and the metal sensor, and the PLC controller is arranged inside the shell of the leakage detection console.

[0012] Furthermore, in some embodiments, the leak detection console also includes a control switch, which is used to start, reset or shut down the operation of the leak detection mechanism. The control switch is arranged outside the shell of the leak detection console, and the control switch is communicatively connected to the PLC controller.

[0013] Further, in some embodiments, the leak-proof detection console includes a good product indicator light, which is used to display the good product detection results of the plastic product to be tested. The good product indicator light is communicatively connected to the PLC controller. The good product indicator light is arranged outside the shell of the leak-proof detection console, and the good product indicator light is arranged side by side with the control switch.

[0014] Furthermore, in some embodiments, the leak-proof detection console also includes a bad indicator light, which is used to prompt bad detection results of the plastic product to be tested. The bad indicator light is communicatively connected to the PLC controller, and the bad indicator light is arranged outside the shell of the leak-proof detection console, and is arranged side by side with the good product indicator light.

[0015] Furthermore, in some embodiments, the leakage detection console also includes a buzzer alarm, which is used to prompt abnormal working information of the leakage detection mechanism. The buzzer alarm is communicatively connected with the PLC controller, and the buzzer alarm is arranged inside the bad indicator light.

[0016] Furthermore, in some embodiments, the leak detection console also includes a power supply, which is used to provide power to the leak detection mechanism. The power supply is arranged inside the shell of the leak detection console, and the power supply is located on one side of the PLC controller.

[0017] Furthermore, in some embodiments, the leak-proof detection console also includes a line interface, which is used as a line connection interface between external components and the leak-proof detection console, and the line interface is arranged outside the shell of the leak-proof detection console.

[0018] The leakage detection mechanism according to the embodiment of the utility model has at least the following beneficial effects: by providing a first magnetic core sensor, a second magnetic core sensor, a bushing sensor and a leakage detection console, the first magnetic core sensor and the second magnetic core sensor are both used to generate a static magnetic field to detect the existence of a magnetic ring of a plastic product to be tested, the bushing sensor is used to sense eddy currents in the magnetic field to detect the existence of a bushing insert of the plastic product to be tested, the leakage detection console is used to control the operation of the first magnetic core sensor, the second magnetic core sensor and the bushing sensor, the leakage detection console is respectively communicated with the first magnetic core sensor, the second magnetic core sensor and the bushing sensor, wherein the first magnetic core sensor and the second magnetic core sensor are arranged relative to each other and are located in parallel on one side of the leakage detection console, the bushing sensor is located on one side of the leakage detection console, and can accurately perform sensing detection on the bushing insert and the magnetic ring of the plastic product, thereby improving the leakage detection efficiency, reducing the risk of missed detection, and reducing the leakage detection cost.

[0019] Other features and advantages of the present invention will be described in the following description and will become apparent in part from the description. The purpose and other advantages of the present invention can be realized and obtained through the structures particularly pointed out in the description and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings are used to provide a further understanding of the technical solution of the utility model and constitute a part of the specification. Together with the embodiments of the utility model, they are used to explain the technical solution of the utility model and do not constitute a limitation on the technical solution of the utility model.

[0021] The utility model is further described below in conjunction with the accompanying drawings and embodiments;

[0022] Figure 1 It is an overall structural diagram of the anti-leakage detection mechanism provided by the embodiment of the utility model;

[0023] Figure 2 It is a top view of the anti-leakage detection mechanism provided in the embodiment of the utility model.

[0024] Figure numerals: first magnetic core sensor 110 , second magnetic core sensor 120 , bushing sensor 130 , anti-leakage detection console 140 , PLC controller 141 , control switch 142 , good product indicator light 143 , bad product indicator light 144 , power supply 145 , line interface 146 , metal sensor 150 . DETAILED DESCRIPTION

[0025] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0026] In the description of the utility model, if there is a description of first and second, it is only for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0027] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0028] Among the existing plastic products, there are various types and structures. Bushing inserts and magnetic rings are often required to be added during the injection molding process of plastic products. After the injection molding is completed, the plastic products need to be inspected to detect whether the bushing inserts and magnetic rings are missing. The conventional detection method is mainly through manual observation, but manual observation is often prone to missed detection, and the detection efficiency is low, which increases the detection cost.

[0029] Based on this, an embodiment of the utility model provides a leakage prevention detection mechanism, which is provided with a first magnetic core sensor, a second magnetic core sensor, a bushing sensor and a leakage prevention detection console. The first magnetic core sensor and the second magnetic core sensor are both used to generate a static magnetic field to detect the existence of a magnetic ring of a plastic product to be tested, and the bushing sensor is used to sense eddy currents in the magnetic field to detect the existence of a bushing insert of the plastic product to be tested. The leakage prevention detection console is used to control the operation of the first magnetic core sensor, the second magnetic core sensor and the bushing sensor. The leakage prevention detection console is respectively communicated with the first magnetic core sensor, the second magnetic core sensor and the bushing sensor, wherein the first magnetic core sensor and the second magnetic core sensor are arranged relative to each other and are located in parallel on one side of the leakage prevention detection console, and the bushing sensor is located on one side of the leakage prevention detection console, so that the bushing insert and the magnetic ring of the plastic product can be accurately sensed and detected, thereby improving the leakage prevention detection efficiency, reducing the risk of missed detection, and reducing the leakage prevention detection cost.

[0030] Therefore, the embodiments of the present invention are further described below in conjunction with the accompanying drawings.

[0031] Reference Figure 1 and Figure 2 As shown, Figure 1 It is an overall structural diagram of the anti-leakage detection mechanism provided by the embodiment of the utility model. Figure 2 It is a top view of the leakage detection mechanism provided by an embodiment of the utility model, the leakage detection mechanism includes a first magnetic core sensor 110, a second magnetic core sensor 120, a bushing sensor 130 and a leakage detection console 140, the first magnetic core sensor 110 and the second magnetic core sensor 120 are both used to generate a static magnetic field to detect the presence of a magnetic ring of a plastic product to be tested, the bushing sensor 130 is used to sense eddy currents in the magnetic field to detect the presence of a bushing insert of the plastic product to be tested, the leakage detection console 140 is used to control the operation of the first magnetic core sensor 110, the second magnetic core sensor 120 and the bushing sensor 130, and the leakage detection console 140 is respectively communicated with the first magnetic core sensor 110, the second magnetic core sensor 120 and the bushing sensor 130.

[0032] The first magnetic core sensor 110 and the second magnetic core sensor 120 are arranged opposite to each other and are located in parallel on one side of the anti-leakage detection console 140 , and the bushing sensor 130 is located on one side of the anti-leakage detection console 140 .

[0033] Furthermore, the leakage detection mechanism also includes a metal sensor 150, which is used to detect changes in the electromagnetic field to detect the position of metal parts of the plastic product to be tested. The metal sensor 150 is communicatively connected to the leakage detection console 140. The metal sensor 150 is close to the first magnetic core sensor 110, the second magnetic core sensor 120 and the bushing sensor 130 at the same time. The metal sensor 150 is located on one side of the leakage detection console 140, and can effectively detect the relevant positions of the magnetic ring and the bushing insert through the metal sensor 150, thereby improving the accuracy of detection and avoiding missed detection.

[0034] In addition, the anti-leakage detection console 140 also includes a PLC controller 141 for controlling the operation of the anti-leakage detection mechanism. The PLC controller 141 is respectively communicated with the first magnetic core sensor 110, the second magnetic core sensor 120, the bushing sensor 130 and the metal sensor 150. The PLC controller 141 is arranged inside the shell of the anti-leakage detection console 140. Thus, the anti-leakage detection mechanism can be precisely controlled.

[0035] At the same time, the leakage detection console 140 also includes a control switch 142, which is used to start, reset or shut down the operation of the leakage detection mechanism. The control switch 142 is arranged outside the shell of the leakage detection console 140, and the control switch 142 is communicatively connected to the PLC controller 141.

[0036] Furthermore, the leak-proof detection console 140 includes a good product indicator light 143, which is used to display the good product detection results of the plastic product to be tested. The good product indicator light 143 is communicated with the PLC controller 141. The good product indicator light 143 is arranged outside the shell of the leak-proof detection console 140, and the good product indicator light 143 and the control switch 142 are arranged side by side, thereby effectively reminding the inspectors of the yield status of the plastic product.

[0037] Furthermore, the leak-proof detection console 140 also includes a bad indicator light 144, which is used to prompt the bad detection result of the plastic product to be tested. The bad indicator light 144 is communicated with the PLC controller 141. The bad indicator light 144 is arranged outside the shell of the leak-proof detection console 140, and the bad indicator light 144 and the good indicator light 143 are arranged side by side, thereby effectively prompting the yield status of the plastic product to the inspector.

[0038] Furthermore, the leak detection console 140 also includes a buzzer alarm (not marked), which is used to prompt abnormal working information of the leak detection mechanism. The buzzer alarm is communicated with the PLC controller 141. The buzzer alarm is arranged inside the bad indicator light 144, and can effectively prompt the inspectors of the yield status of the plastic product.

[0039] Furthermore, the leak detection console 140 also includes a power supply 145 , which is used to provide power to the leak detection mechanism. The power supply 145 is arranged inside the shell of the leak detection console 140 , and the power supply 145 is located on one side of the PLC controller 141 .

[0040] Furthermore, the leak detection console 140 further includes a line interface 146 , which is used as a line connection interface between external components and the leak detection console 140 . The line interface 146 is disposed outside the shell of the leak detection console 140 .

[0041] Further, the working principle of the above-mentioned leakage prevention detection mechanism is explained as follows:

[0042] First, turn on the control switch 142, and the power supply 145 outputs a 24V voltage to the PLC controller 141 for power supply. The leakage detection mechanism resets itself based on the control switch 142, and then the good product indicator light 143 flashes for 1 second and then goes out. The plastic product is placed close to the first magnetic core sensor 110, the second magnetic core sensor 120, the bushing sensor 130 and the metal sensor 150, and the magnetic ring and bushing insert on the product are detected. Then the first magnetic core sensor 110, the second magnetic core sensor 120, the bushing sensor 130 and the metal sensor 150 transmit the feedback signal to the PLC controller 141. Then, when the PLC controller 141 receives the feedback signal as a signal after sensing the magnetic ring and the bushing insert within 1.5 seconds, the PLC controller 141 outputs a good product signal to the good product indicator light 143, and the good product indicator light 143 flashes; when the PLC controller 141 receives the feedback signal as a signal after not sensing the magnetic ring and the bushing insert within 1.5 seconds, the PLC controller 141 outputs a bad signal to the bad indicator light 144 and the buzzer alarm, and the bad indicator light 144 flashes and the buzzer alarm sounds. Finally, the plastic product is taken out of the detection range, and the leakage detection mechanism is self-reset based on the control switch 142.

[0043] The embodiments of the utility model are described in detail above in conjunction with the accompanying drawings, but the utility model is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the utility model.

Claims

1. A leak detection mechanism, characterized in that ,include: a first magnetic core sensor; A second magnetic core sensor, wherein the first magnetic core sensor and the second magnetic core sensor are both used to generate a static magnetic field to detect the presence of a magnetic ring of the plastic product to be tested; A bushing sensor, the bushing sensor is used to detect the presence of the bushing insert of the plastic product to be tested by sensing eddy current in a magnetic field; A leakage prevention detection console, which is used to control the operation of the first magnetic core sensor, the second magnetic core sensor and the bushing sensor, and is respectively connected to the first magnetic core sensor, the second magnetic core sensor and the bushing sensor for communication; The first magnetic core sensor and the second magnetic core sensor are arranged opposite to each other and are located in parallel on one side of the anti-leakage detection console, and the bushing sensor is located on one side of the anti-leakage detection console.

2. The anti-leakage detection mechanism according to claim 1, characterized in that: The anti-leakage detection mechanism also includes a metal sensor, which is used to detect changes in the electromagnetic field to detect the position of the metal parts of the plastic product to be tested. The metal sensor is communicatively connected to the anti-leakage detection console. The metal sensor is close to the first magnetic core sensor, the second magnetic core sensor and the bushing sensor at the same time. The metal sensor is located on one side of the anti-leakage detection console.

3. The anti-leakage detection mechanism according to claim 2, characterized in that: The anti-leakage detection console also includes a PLC controller for controlling the operation of the anti-leakage detection mechanism. The PLC controller is respectively communicated with the first magnetic core sensor, the second magnetic core sensor, the bushing sensor and the metal sensor. The PLC controller is arranged inside the shell of the anti-leakage detection console.

4. The anti-leakage detection mechanism according to claim 3, characterized in that: The anti-leakage detection console also includes a control switch, which is used to start, reset or shut down the operation of the anti-leakage detection mechanism. The control switch is arranged outside the shell of the anti-leakage detection console, and the control switch is communicatively connected with the PLC controller.

5. The anti-leakage detection mechanism according to claim 4, characterized in that: The leak-proof detection console includes a good product indicator light, which is used to display the good product detection result of the plastic product to be tested. The good product indicator light is communicatively connected to the PLC controller. The good product indicator light is arranged outside the shell of the leak-proof detection console, and the good product indicator light is arranged side by side with the control switch.

6. The anti-leakage detection mechanism according to claim 5, characterized in that: The anti-leakage detection console also includes a bad indicator light, which is used to prompt the bad detection result of the plastic product to be tested. The bad indicator light is communicatively connected with the PLC controller. The bad indicator light is arranged outside the shell of the anti-leakage detection console, and the bad indicator light is arranged side by side with the good product indicator light.

7. The anti-leakage detection mechanism according to claim 6, characterized in that: The anti-leakage detection console also includes a buzzer alarm, which is used to prompt abnormal working information of the anti-leakage detection mechanism. The buzzer alarm is communicatively connected with the PLC controller, and the buzzer alarm is arranged inside the bad indicator light.

8. The anti-leakage detection mechanism according to claim 3, characterized in that: The anti-leakage detection console also includes a power supply, which is used to provide power to the anti-leakage detection mechanism. The power supply is arranged inside the shell of the anti-leakage detection console, and the power supply is located on one side of the PLC controller.

9. The anti-leakage detection mechanism according to claim 8, characterized in that: The anti-leakage detection console also includes a line interface, which is used as a line connection interface between external components and the anti-leakage detection console, and the line interface is arranged outside the shell of the anti-leakage detection console.

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