Single-phase brushless motor stator core
By designing the structure of sliding connection and guide bar insertion in the brushless motor stator core, the rapid installation and replacement of the iron core is achieved, solving the problem that the iron core cannot be replaced quickly in the existing technology, and improving the safety of the motor and reliability.
Patent Information
- Application Number
- CN202421176008.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-28
AI Technical Summary
The existing brushless motor stator core lacks a quick installation and disassembly structure, which makes it impossible to replace quickly when the core is damaged, posing a safety hazard.
A single-phase brushless motor stator core is designed, adopting structures such as shell, sleeve, slide groove, pad ring and spring. It can quickly splice and replace the core through sliding connection and guide bar insertion, and pass through hydraulic cylinder and limit The positioning rod improves the stability of the fixing block.
The rapid installation and replacement of the iron core is achieved, which avoids damage caused by bumps, improves the stability of the fixed block, and enhances the safety and reliability of the motor.
Smart Images

Figure CN222508903U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of motor engineering technology, and in particular to a stator core for a single-phase brushless motor. Background Technology
[0002] The stator core is one of the most important components of a motor, primarily providing magnetic circuit support and guidance. It also influences the motor's efficiency and performance. The stator core's main function is to provide a magnetic circuit, enabling the magnetic field to be effectively conducted and concentrated between the stator windings, thereby generating electromagnetic induction. The stator core also supports the stator windings, maintaining their shape and improving mechanical strength. By providing a magnetic circuit within the motor, the stator core helps generate a stronger magnetic field and ensures its correct direction, thus improving the motor's efficiency and performance. In conclusion, the stator core plays a crucial role in single-phase brushless motors, improving efficiency, performance, and reliability while reducing energy loss; it is an indispensable component of single-phase brushless motors.
[0003] However, most brushless motor stator cores do not have a structure for quick installation and disassembly during use. Without a quick installation and disassembly structure, it may be impossible to replace the core when it is damaged or broken during use, thus causing safety problems. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a stator core for a single-phase brushless motor, aiming to improve the lack of a structure for quick installation and disassembly of the core during use. Without a structure for quick installation and disassembly, it may be impossible to replace the core when it is damaged or broken during use, thus causing safety problems.
[0005] To achieve the above objectives, the present invention provides the following technical solution:
[0006] A stator core for a single-phase brushless motor includes a housing. A sleeve is slidably connected to the outer wall of the housing. A groove is formed on the inner wall of the sleeve. The outer wall of the housing is slidably connected to the inner wall of the groove. A first washer is slidably connected to the outer wall of the sleeve. A spring is fixedly connected to the outer wall of the first washer. A second washer is fixedly connected to the top of the spring. A first core is slidably connected to the outer wall of the second washer. An mounting strip is fixedly connected to the outer wall of the first core. A second core is slidably connected to the outer wall of the first core. An mounting groove is formed on the inner wall of the second core. The outer wall of the mounting strip is slidably connected to the inner wall of the second core and the inner wall of the mounting groove. Guide bars are slidably connected to the inner walls of both the second and first cores. The outer walls of both the second core and the mounting strip are slidably connected to the inner wall of the housing. A support assembly is provided on the lower surface of the housing.
[0007] Preferably, the support assembly includes a support base, the upper surface of which is slidably connected to the lower surface of the housing, and a base plate is fixedly connected to the lower surface of the support base.
[0008] Preferably, a first rotating shaft is fixedly connected to the lower surface of the base plate, and a second rotating shaft is rotatably connected to the inner wall of the first rotating shaft.
[0009] Preferably, a hydraulic cylinder is fixedly connected to the outer wall of the second rotating shaft, and a third rotating shaft is fixedly connected to the output end of the hydraulic cylinder.
[0010] Preferably, a push rod is rotatably connected to the outer wall of the third rotating shaft, and a first limiting post is rotatably connected to the inner wall of the push rod.
[0011] Preferably, a connecting rod is fixedly connected to the outer wall of the first limiting post, and a second sliding post is rotatably connected to the inner wall of the connecting rod.
[0012] Preferably, a fixing block is fixedly connected to the outer wall of the second sliding column, and a limit rod is fixedly connected to the inner wall of the fixing block.
[0013] Preferably, the inner wall of the limiting rod is rotatably connected to a limiting shaft, and the outer wall of the limiting shaft is rotatably connected to the inner wall of the first shaft.
[0014] This utility model has the following beneficial effects:
[0015] 1. In this utility model, the second washer ring drives the mounting strip to slide into the inner wall of the second iron core and the mounting groove, which can quickly connect the first iron core and the second iron core. The second connection is made by inserting the guide strip. The second washer ring and the first washer ring prevent the first iron core and the second iron core from being damaged by bumping back and forth on the inner wall of the outer shell during transportation and carrying.
[0016] 2. In this utility model, the hydraulic cylinder drives the third rotating shaft to rotate and push the inner wall of the push rod under the limit of the second rotating shaft. The connecting rod and the fixing block move under the limit of the push rod, the limiting rotating shaft, and the limiting rod, which further increases the stability of the fixing block during use. Attached Figure Description
[0017] Figure 1 A perspective view of a stator core for a single-phase brushless motor proposed in this utility model;
[0018] Figure 2 This is a schematic diagram of the first gasket ring of the stator core of a single-phase brushless motor proposed in this utility model;
[0019] Figure 3 This is a schematic diagram of a fixing block for the stator core of a single-phase brushless motor proposed in this utility model.
[0020] Legend:
[0021] 1. Outer shell; 2. Housing; 3. Slide groove; 4. First washer ring; 5. Spring; 6. Second washer ring; 7. First iron core; 8. Second iron core; 9. Mounting strip; 10. Mounting groove; 11. Guide strip; 12. Support base; 13. Base plate; 14. First rotating shaft; 15. Second rotating shaft; 16. Hydraulic cylinder; 17. Third rotating shaft; 18. Push rod; 19. First limiting post; 20. Connecting rod; 21. Second sliding post; 22. Fixing block; 23. Limiting rod; 24. Limiting rotating shaft. Detailed Implementation
[0022] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0023] Reference Figures 1-2This utility model provides an embodiment of a single-phase brushless motor stator core, comprising a housing 1, a sleeve 2 slidably connected to the outer wall of the housing 1, a groove 3 formed on the inner wall of the sleeve 2, the outer wall of the housing 1 slidably connected to the inner wall of the groove 3, a first washer 4 slidably connected to the outer wall of the sleeve 2, a spring 5 fixedly connected to the outer wall of the first washer 4, a second washer 6 fixedly connected to the top of the spring 5, a first core 7 slidably connected to the outer wall of the second washer 6, and an mounting strip 9 fixedly connected to the outer wall of the first core 7. The first core 7 is further slidably connected to a second washer 6. Two iron cores 8, the inner wall of the second iron core 8 is provided with an installation groove 10, the outer wall of the installation strip 9 is slidably connected to the inner wall of the second iron core 8, the outer wall of the installation strip 9 is slidably connected to the inner wall of the installation groove 10, the inner walls of the second iron core 8 and the first iron core 7 are both slidably connected with guide strips 11, the outer walls of the second iron core 8 and the installation strip 9 are both slidably connected to the inner wall of the outer shell 1, and a support assembly is provided on the lower surface of the outer shell 1; the support assembly includes a support base 12, the upper surface of the support base 12 is slidably connected to the lower surface of the outer shell 1, and a base plate 13 is fixedly connected to the lower surface of the support base 12;
[0024] Specifically, the first washer 4 slides into the inner wall of the outer shell 1, is blocked by the sleeve 2, and the first iron core 7 drives the mounting strip 9 to slide into the inner wall of the second iron core 8 and the mounting groove 10, so as to quickly splice, install and fix the first iron core 7 and the second iron core 8.
[0025] Reference Figures 2-3 A first rotating shaft 14 is fixedly connected to the lower surface of the base plate 13, and a second rotating shaft 15 is rotatably connected to the inner wall of the first rotating shaft 14; a hydraulic cylinder 16 is fixedly connected to the outer wall of the second rotating shaft 15, and a third rotating shaft 17 is fixedly connected to the output end of the hydraulic cylinder 16; a push rod 18 is rotatably connected to the outer wall of the third rotating shaft 17, and a first limiting post 19 is rotatably connected to the inner wall of the push rod 18.
[0026] Specifically, the hydraulic cylinder 16 drives the third rotating shaft 17 to rotate on the inner wall of the push rod 18 under the limit of the second rotating shaft 15. The limit of the second rotating shaft 15 drives the connecting rod 20 to push under the limit of the first limit post 19. During use, it can drive the fixed block 22.
[0027] Reference Figure 3 A connecting rod 20 is fixedly connected to the outer wall of the first limiting post 19, and a second sliding post 21 is rotatably connected to the inner wall of the connecting rod 20; a fixing block 22 is fixedly connected to the outer wall of the second sliding post 21, and a limiting rod 23 is fixedly connected to the inner wall of the fixing block 22; a limiting shaft 24 is rotatably connected to the inner wall of the limiting shaft 23, and the outer wall of the limiting shaft 24 is rotatably connected to the inner wall of the first shaft 14.
[0028] Specifically, the second sliding column 21 and the limiting pivot 24 and the limiting rod 23 can make the fixing block 22 clamp the outer shell 1 more stably, which not only facilitates the installation of the first iron core 7 and the second iron core 8.
[0029] Working Principle: When the device is needed, it is installed by sliding the outer shell 1 into the inner wall of the sleeve 2 and the slide groove 3. During use, the sleeve 2 serves as the ventilation opening and shaft mounting point. The slide groove 3 further seals the outer shell 1. The first washer 4 slides into the inner wall of the outer shell 1 and is blocked by the sleeve 2. During use, the first iron core 7 drives the mounting strip 9 to slide into the inner wall of the second iron core 8 and the mounting groove 10. This allows for quick assembly and installation of the first and second iron cores 7 and 8. If the first and second iron cores 7 or 8 are damaged, they can be quickly replaced using the mounting strip 9 and the mounting groove 10. During transport, the second washer 6 and spring 5 prevent damage to the stator due to bumps before the rotor is installed. The hydraulic cylinder 16 drives the third rotating shaft 17 to rotate on the inner wall of the push rod 18 under the limit of the second rotating shaft 15. The limit of the second rotating shaft 15 drives the connecting rod 20 to push the fixing block 22 under the limit of the first limiting post 19. The limit of the second sliding post 21, the limiting rotating shaft 24 and the limiting rod 23 allows the fixing block 22 to clamp the outer shell 1 more stably during use. This not only facilitates the installation of the first iron core 7 and the second iron core 8, but also makes it easier to replace the internal structure by fixing the outer shell 1 during maintenance. During use, the stator iron core not only avoids damage caused by the first iron core 7 and the second iron core 8 hitting the inner wall of the outer shell 1 due to bumps during transportation and carrying, but also further increases the stability of the fixing block 22 during use.
[0030] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A single-phase brushless motor stator core, including a housing, characterized in that: The outer wall of the shell is slidably connected to a sleeve shell, the inner wall of the sleeve shell is provided with a sliding groove, the outer wall of the shell is slidably connected to the inner wall of the sliding groove, the outer wall of the sleeve shell is slidably connected to a first gasket, the outer wall of the first gasket is fixedly connected to a spring, the top of the spring is fixedly connected to a second gasket, the outer wall of the second gasket is slidably connected to the first iron core, the outer wall of the first iron core is fixedly connected to a mounting bar, the outer wall of the first iron core is slidably connected to the second iron core, the inner wall of the second iron core is provided with a mounting groove, the outer wall of the mounting bar is slidably connected to the inner wall of the second iron core, the outer wall of the mounting bar is slidably connected to the inner wall of the mounting groove, the inner walls of the second iron core and the first iron core are both slidably connected with guide bars, the outer walls of the second iron core and the mounting bar are both slidably connected to the inner wall of the shell, and a support assembly is provided on the lower surface of the shell.
2. The single-phase brushless motor stator core according to claim 1, characterized in that: The support assembly comprises a support seat, the upper surface of the support seat is slidably connected to the lower surface of the shell, and the lower surface of the support seat is fixedly connected to the bottom plate.
3. The single-phase brushless motor stator core according to claim 2, characterized in that: The lower surface of the bottom plate is fixedly connected with a first rotating shaft, and the inner wall of the first rotating shaft is rotatably connected with a second rotating shaft.
4. The single-phase brushless motor stator core according to claim 3, characterized in that: The outer wall of the second rotating shaft is fixedly connected with a hydraulic cylinder, and the output end of the hydraulic cylinder is fixedly connected with a third rotating shaft.
5. The single-phase brushless motor stator core according to claim 4, characterized in that: The outer wall of the third rotating shaft is rotatably connected to a push rod, and the inner wall of the push rod is rotatably connected to a first limiting column.
6. The single-phase brushless motor stator core according to claim 5, characterized in that: The outer wall of the first limiting column is fixedly connected with a connecting rod, and the inner wall of the connecting rod is rotatably connected with a second sliding column.
7. The single-phase brushless motor stator core according to claim 6, characterized in that: A fixing block is fixedly connected to the outer wall of the second sliding column, and a limiting rod is fixedly connected to the inner wall of the fixing block.
8. The single-phase brushless motor stator core according to claim 7, characterized in that: The inner wall of the limiting rod is rotatably connected to the limiting rotating shaft, and the outer wall of the limiting rotating shaft is rotatably connected to the inner wall of the first rotating shaft.