Half-iron-core motor stator winding machine with rapid production changing function

Abstract

A half-iron-core motor stator winding machine with a rapid production changing function comprises a main machine frame, an iron core movement mechanism is installed at the top of the main machine frame through a rapid changing mechanism, a winding mechanism is fixedly installed at the top of the main machine frame, and the winding mechanism is matched with the iron core movement mechanism. An enameled wire is wound on an iron core clamped and fixed on the iron core movement mechanism, the quick change mechanism comprises a bottom plate arranged at the top of the main rack, a plurality of transversely arranged guide blocks are arranged on the upper end face of the bottom plate in an upward protruding mode, and the winding mechanism is installed on the bottom plate in a covering mode through a sliding plate. A plurality of guide grooves matched with the guide blocks are formed in the sliding plate, and the guide blocks are inserted into the guide grooves in a penetrating mode. The iron core moving mechanism has the advantages that the iron core moving mechanism is allowed to be integrally and rapidly installed on or detached from the main machine frame, and therefore the production changing process becomes simple and rapid. Compared with a traditional winding machine, time and labor needed by product changing are remarkably reduced through the design.

Description

Technical Field

[0001] The utility model relates to motor processing equipment, in particular to a semi-iron core motor stator winding machine with a rapid production change function. Background Art

[0002] In the field of motor manufacturing, the stator winding machine is one of the key equipment. It is used to accurately wind conductive wires, such as enameled wire, onto the iron core of the motor stator. Traditional stator winding machines have obvious limitations in production efficiency and flexibility, especially during production changeovers.

[0003] The winding machines currently in use face a number of challenges when changing production lines. The main problem is that the production change process usually requires the complete removal of the core movement mechanism. This process is not only time-consuming and cumbersome, but also requires technicians to make fine adjustments to ensure that the cores of the new production line are correctly positioned and fixed. The main disadvantages of this approach include:

[0004] 1. Time consumption: Disassembling and reinstalling the core motion mechanism is a time-consuming process, which greatly prolongs the downtime of the production line.

[0005] 2. Low efficiency: Each production change requires repeated adjustments and calibrations, resulting in a significant decrease in production efficiency.

[0006] 3. Operational complexity: Operators need to have specialized skills and experience to accurately complete the disassembly, adjustment and reinstallation work, increasing the reliance on technicians.

[0007] Due to these limitations, existing winding machines are inefficient when facing the needs of diversified and small-batch production, and cannot meet the market's demand for fast and flexible production. Especially in the context of the rapid development of the motor manufacturing industry and the accelerated product replacement, this inefficient production change method significantly limits the competitiveness of enterprises, so it is necessary to make further improvements to it. Utility Model Content

[0008] The purpose of the utility model is to overcome the shortcomings of the prior art and provide a semi-iron core motor stator winding machine with a quick production change function which has a simple structure, is easy to use, can significantly improve the production change efficiency, and reduces the operation complexity.

[0009] The utility model aims to achieve the following: a semi-core motor stator winding machine with a quick production change function, characterized in that: it comprises a main frame, a core moving mechanism is installed on the top of the main frame through a quick change mechanism, a winding mechanism is fixedly installed on the top of the main frame, the winding mechanism and the core moving mechanism cooperate with each other to wind the enameled wire on the core clamped and fixed on the core moving mechanism;

[0010] The quick-change mechanism comprises a bottom plate arranged on the top of the main frame, the upper end surface of the bottom plate is upwardly protruded and provided with a plurality of transversely arranged guide blocks, the winding mechanism is covered and installed on the bottom plate through a sliding plate, the sliding plate is provided with a plurality of guide grooves cooperating with the guide blocks, and the guide blocks are inserted in the guide grooves;

[0011] The quick-change mechanism further includes a fixed seat arranged on the bottom plate, and an adjustment seat arranged on the sliding plate, the fixed seat and the sliding seat are connected by an adjustment bolt to adjust the lateral displacement between the sliding plate and the bottom plate;

[0012] The quick-change mechanism further comprises a locking hole arranged on the bottom plate and a locking groove arranged on the sliding plate, and a locking bolt is connected between the locking hole and the locking groove.

[0013] There are two guide blocks, which are distributed on the front and rear sides of the bottom plate.

[0014] One end of the adjusting bolt is connected to the fixing seat, and the other end is buckled in the limiting groove on the adjusting seat. The adjusting bolt is threaded with a first adjusting nut and a second adjusting nut, which are pressed against the two side surfaces of the adjusting seat respectively.

[0015] The top of the main frame is covered with a mask, a clearance area is arranged on the mask, and the iron core movement mechanism extends from the clearance area to the top of the mask.

[0016] The beneficial effects of the utility model are: 1. Simple structure, low production cost, and improved market competitiveness. 2. In the present invention, the connection between the core movement mechanism and the main frame is achieved through an efficient quick-change mechanism. This mechanism allows the core movement mechanism to be quickly installed or disassembled from the main frame as a whole, thereby making the production change process simple and rapid. Compared with traditional winding machines, this design significantly reduces the time and labor required for production change. 3. Since the core movement mechanism can be quickly combined or separated from the main frame as a whole, there is no need for a complicated debugging process during the production change process. This not only reduces the technical requirements for operators, but also significantly improves the flexibility and response speed of the production line. 4. The present invention greatly shortens the downtime of the machine by simplifying the production change process, thereby improving the overall production efficiency. This is particularly important for manufacturing companies that need to quickly adapt to market changes and diversified product demands. 5. The production change process of traditional winding machines usually requires professional and technical personnel to make precise adjustments. Through innovative design, the present invention significantly reduces the dependence on professional and technical personnel, making the operation more intuitive and easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is the general assembly effect diagram of the utility model.

[0018] Figure 2 It is a schematic diagram of the structure after the mask is hidden in the utility model.

[0019] Figure 3 It is a schematic diagram of the structure after the mask and winding mechanism are hidden in the utility model.

[0020] Figure 4 This is a diagram showing the assembly and use of the bottom plate and the main frame of the utility model.

[0021] Figure 5 It is a schematic diagram of the structure of the iron core movement mechanism in the utility model.

[0022] Figure 6 For the utility model Figure 4 A-section structure enlarged view.

[0023] Explanation of the reference numerals: 1 - main frame, 2 - iron core movement mechanism, 3 - winding mechanism, 4 - base plate, 5 - guide block, 6 - sliding plate, 7 - guide groove, 8 - fixing seat, 9 - adjustment seat, 11 - adjustment bolt, 13 - locking groove, 14 - first adjustment nut, 15 - second adjustment nut, 16 - mask, 17 - air avoidance area. DETAILED DESCRIPTION

[0024] The utility model is further described in detail below with reference to the accompanying drawings. A semi-core motor stator winding machine with a quick production change function is characterized in that: it comprises a main frame 1, a core moving mechanism 2 is installed on the top of the main frame 1 through a quick change mechanism, a winding mechanism 3 is fixedly installed on the top of the main frame 1, and the winding mechanism 3 cooperates with the core moving mechanism 2 to wind the enameled wire on the core clamped and fixed on the core moving mechanism 2;

[0025] The quick-change mechanism comprises a bottom plate 4 arranged on the top of the main frame 1, and a plurality of guide blocks 5 arranged laterally are arranged on the upper end surface of the bottom plate 4 and protrude upwards, and the winding mechanism 3 is covered and installed on the bottom plate 4 through a sliding plate 6, and a plurality of guide grooves 7 cooperating with the guide blocks 5 are arranged on the sliding plate 6, and the guide blocks 5 are inserted in the guide grooves 7;

[0026] The quick-change mechanism further includes a fixed seat 8 disposed on the bottom plate 4 and an adjustment seat 9 disposed on the sliding plate 6. The fixed seat 8 and the sliding seat are connected via an adjustment bolt 11 to adjust the lateral displacement between the sliding plate 6 and the bottom plate 4.

[0027] The quick-change mechanism further comprises a locking hole arranged on the bottom plate 4 and a locking groove 13 arranged on the sliding plate 6 , and a locking bolt is connected between the locking hole and the locking groove 13 .

[0028] There are two guide blocks 5 , which are distributed on the front and rear sides of the bottom plate 4 .

[0029] One end of the adjusting bolt 11 is connected to the fixing seat 8 , and the other end is buckled in the limiting groove on the adjusting seat 9 . The adjusting bolt 11 is threaded with a first adjusting nut 14 and a second adjusting nut 15 , which are pressed against the two side surfaces of the adjusting seat 9 respectively.

[0030] The top of the main frame 1 is covered with a mask 16 , and a clearance area 17 is provided on the mask 16 . The core movement mechanism extends from the clearance area 17 above the mask 6 .

[0031] Working principle:

[0032] The present invention relates to a semi-iron core motor stator winding machine with a quick production change function, which is designed to improve production change efficiency and simplify the operation process. The following is a comprehensive description of its main working principles and technical advantages.

[0033] 1. Coordination between the core movement mechanism and the main frame: One of the core components of this machine is the core movement mechanism 2, which is responsible for accurately positioning the core for winding. This mechanism is connected to the top of the main frame 1 through a quick-change mechanism. The design of the quick-change mechanism allows the core movement mechanism to be quickly installed or removed as a whole, thereby achieving the purpose of rapid production change.

[0034] 2. Operation of the winding mechanism: The winding mechanism 3 is fixedly mounted on the top of the main frame 1 and cooperates with the core movement mechanism 2. The winding mechanism is responsible for winding the enameled wire on the core to form the required stator winding.

[0035] 3. Features of the quick-change mechanism: Since different motor stators have different parameters during winding, such as the movement speed and movement trajectory of the iron core, the corresponding moving parts need to be replaced and debugged during production change. Therefore, in order to increase the speed of production change, the iron core movement mechanism in this case is connected to the main machine through a quick-change mechanism. The quick-change mechanism includes a base plate 4 and a guide block 5, as well as a sliding plate 6 and a guide groove 7. The winding mechanism is covered and installed on the base plate through a sliding plate. The guide block is inserted in the guide groove, which plays a lateral guiding role between the two to facilitate the left and right displacement control of the mechanism.

[0036] 4. Adjustment and locking mechanism: The quick-change mechanism also includes a fixed seat 8 and an adjustment seat 9, which are connected by an adjustment bolt 11. This design allows the lateral displacement between the sliding plate and the base plate to be quickly adjusted without a complicated debugging process. In addition, the design of the locking hole and the locking groove 13 ensures the stability and safety of the mechanism during use. When the adjustment is completed, the locking bolt connection is made by locking the locking hole installed in the base plate 4 and the locking groove 13 set on the sliding plate 6.

[0037] Compared with traditional technologies, the structure in this case has the following technical advantages: 1. Quick changeover: The present invention allows the core movement mechanism to be quickly loaded and unloaded as a whole through its unique quick-change mechanism design, greatly improving the efficiency of the changeover. 2. Simplified operation: Since the core movement mechanism can be quickly installed or disassembled as a whole, there is no need for tedious debugging and calibration during the changeover process, which simplifies the operation process. 3. Improved production efficiency: Reducing the time required for changeover means reducing the downtime of the machine, thereby improving the overall production efficiency. 4. Lowering the technical threshold: The simplified changeover process reduces the professional skill requirements for the operator, making the machine easier to operate.

[0038] Through these innovative designs, the present invention not only improves the production change efficiency, but also reduces the operation complexity, making the stator winding machine more adaptable to the needs of the modern motor manufacturing industry for high efficiency and flexible production, so it can be widely promoted and used.

[0039] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the claims created by the present invention.

Claims

1. A semi-iron core motor stator winding machine with a quick production change function, characterized in that: It comprises a main frame (1), an iron core moving mechanism (2) is installed on the top of the main frame (1) via a quick-change mechanism, a winding mechanism (3) is fixedly installed on the top of the main frame (1), and the winding mechanism (3) cooperates with the iron core moving mechanism (2) to wind the enameled wire on the iron core clamped and fixed on the iron core moving mechanism (2); The quick-change mechanism comprises a bottom plate (4) arranged on the top of the main frame (1); the upper end surface of the bottom plate (4) is provided with a plurality of guide blocks (5) arranged transversely and protruding upward; the winding mechanism (3) is mounted on the bottom plate (4) by means of a sliding plate (6) and is covered by the sliding plate (6); a plurality of guide grooves (7) cooperating with the guide blocks (5) are provided on the sliding plate (6); and the guide blocks (5) are inserted into the guide grooves (7); The quick-change mechanism further comprises a fixed seat (8) arranged on the base plate (4), and an adjustment seat (9) arranged on the sliding plate (6); the fixed seat (8) and the sliding seat are connected via an adjustment bolt (11) to adjust the lateral displacement between the sliding plate (6) and the base plate (4); The quick-change mechanism further comprises a locking hole arranged on the bottom plate (4) and a locking groove (13) arranged on the sliding plate (6), and a locking bolt is connected between the locking hole and the locking groove (13).

2. The half-iron core motor stator winding machine with a quick production change function according to claim 1 is characterized in that: Two guide blocks (5) are provided, distributed on the front and rear sides of the bottom plate (4).

3. The half-iron core motor stator winding machine with rapid production change function according to claim 1 is characterized in that: One end of the adjusting bolt (11) is connected to the fixing seat (8), and the other end is buckled in a limiting groove on the adjusting seat (9). A first adjusting nut (14) and a second adjusting nut (15) are threadedly connected to the adjusting bolt (11), and are pressed against two side surfaces of the adjusting seat (9) respectively.

4. The half-iron core motor stator winding machine with a quick production change function according to claim 1, characterized in that: The top of the main frame (1) is covered with a mask (16), a clearance area (17) is provided on the mask (16), and the iron core movement mechanism (2) extends from the clearance area (17) above the mask (16).

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