Purification equipment for ethanol production
By using a rotating mechanism to control the swing of the drainage plate in the ethanol purification device, the problems of low ethanol delivery efficiency and complex structure in the existing devices are solved, and efficient purification and purity improvement are achieved.
Patent Information
- Application Number
- CN202420223949.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-30
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2034-01-30
AI Technical Summary
In the existing ethanol purification device, the connecting pipe between the heating cylinder and the condensing cylinder causes ethanol to be unable to be efficiently and quickly conveyed, affecting the purification efficiency, and the complex condensation structure consumes materials and affects purity.
The rotating mechanism controls the drainage plate to swing left and right, quickly collects the heated ethanol, and drains it into the cooling chamber through the liquid collection tank and the drainage tube, and cools with the cooling plate to improve the purity of the ethanol.
The rapid collection and efficient cooling of ethanol are achieved, which improves the purity of ethanol, simplifies the structure and reduces material consumption.
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Figure CN222510672U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ethanol purification, in particular to a purification device for ethanol production. Background Art
[0002] Ethanol is a commonly used fuel, solvent and disinfectant, etc. Ethanol is widely used in the fields of chemical industry, medical and health care, food industry, etc. After searching, the Chinese patent application number CN202120490401.5 discloses a highly efficient purification device for anhydrous ethanol, including a base, a heating cylinder is fixed on the top of the base, and a distillation cylinder is fixed to the inner wall of the heating cylinder through a support block, and a fixed rod is fixed on one side of the heating cylinder, and a condensation cylinder is rotated at the top of the fixed rod. There are some shortcomings in the above patent. There is only a connecting pipe connecting the heating cylinder and the condensation cylinder. The heated ethanol cannot be efficiently and quickly transported to the condensation cylinder, which affects the purification efficiency. The condensation structure requires more materials, the structure is complex, and the material is consumed. In addition, water vapor will be mixed in the purification process to affect the purity of ethanol. Utility Model Content
[0003] In view of the problems existing in the related technologies, the utility model provides a purification equipment for ethanol production, which can quickly collect the heated ethanol by controlling the drainage plate to swing left and right through a rotating mechanism, and can drain the collected ethanol into a cooling box through the grooves and drainage pipes on the liquid collecting box, and can cool the ethanol through the cooling plate without consuming extra reagents.
[0004] The utility model includes a heating mechanism, a liquid collecting box is arranged on the heating mechanism, a rotating mechanism is arranged inside the liquid collecting box, drainage pipes are arranged on both sides of the liquid collecting box, a cooling box is connected below the drainage pipes, the heating mechanism includes a heating box, a heater is arranged inside the heating box, a support frame is installed on the top of the heating box, a containing box is connected at the bottom of the liquid collecting box, the bottom of the containing box is located inside the heating box, the containing box is connected to the heating box through the support frame, and a liquid inlet is opened on the side of the containing box.
[0005] Furthermore, a liquid collecting box is arranged at the top of the containing box, the top surface of the liquid collecting box is an arc-shaped plate, the two sides of the liquid collecting box are inclined inward, baffles are arranged at the bottom of the two sides inside the liquid collecting box, and grooves are arranged above the baffles and at the joints with the two side surfaces. The groove is an inverted isosceles trapezoid, and the upper base of the trapezoid is larger than the lower base. The bottom of the groove is connected to the drainage pipe, and the lower end of the drainage pipe is inclined to both sides.
[0006] Furthermore, a rotating mechanism is installed in the middle of the bottom of the liquid collecting box, and the rotating mechanism includes a rotating shaft rotatably connected to the inside of the liquid collecting box. The rotating shaft passes through the liquid collecting box and is perpendicular to the front of the liquid collecting box. A drainage plate is fixed to the rotating shaft, and the top of the drainage plate is in contact with the inner wall of the top surface of the liquid collecting box.
[0007] Furthermore, shafts are provided on both sides of the middle of the rotating shaft, and the rotating shaft is rotatably connected to a U-shaped rotating frame through the shafts on both sides. A hinged bent plate is provided below the U-shaped rotating frame, and the bent plate is an obtuse-angle bent plate. A connecting shaft perpendicular to it is provided at the other end of the bent plate. A motor is fixed on the outer wall of the accommodating box, and the motor output shaft passes through the accommodating box. A second bevel gear is fixedly connected to the motor output shaft. A fixed frame is installed on the inner wall of the accommodating box, and a connecting shaft is rotatably provided on the upper surface of the fixed frame. The upper end of the connecting shaft is fixedly connected to the bent plate, and the lower end of the connecting shaft is fixedly connected to the first bevel gear, and the first bevel gear is meshed with the second bevel gear.
[0008] Furthermore, a plurality of cooling plates are arranged inside the cooling box, and the plurality of cooling plates are staggered on the inner wall of the cooling box. The cooling plates are arranged to be inclined downward, and a liquid outlet is arranged at the bottom of the cooling box. The bottom of the cooling box and the bottom of the heating box are located on the same horizontal plane.
[0009] The beneficial effects of the utility model are as follows:
[0010] The utility model controls the drainage plate to swing left and right through a rotating mechanism, and can quickly collect the heated ethanol. The collected ethanol can be drained into a cooling box through the grooves and drainage pipes on the liquid collecting box. The ethanol can be cooled by the cooling plate, and no extra reagents are consumed. The ethanol can be converted into anhydrous ethanol, thereby improving the purity of the ethanol. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is an overall schematic diagram of the utility model;
[0012] Figure 2 It is a schematic diagram of the internal structure of the liquid collecting box of the utility model;
[0013] Figure 3 It is a side sectional view of the utility model;
[0014] Figure 4 It is a front sectional view of the utility model.
[0015] Figure markings: 1-heating box, 2-support frame, 3-containing box, 31-liquid inlet, 4-liquid collecting box, 5-drainage pipe, 6-cooling box, 61-cooling plate, 62-liquid outlet, 7-drainage plate, 8-groove, 9-baffle, 10-rotating shaft, 11-U-shaped rotating frame, 12-bent plate, 13-connecting shaft, 14-fixed frame, 15-first bevel gear, 16-second bevel gear, 17-motor. DETAILED DESCRIPTION
[0016] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but cannot be understood as limiting the present invention.
[0017] like Figures 1 to 4 As shown, the purification equipment for ethanol production of the utility model includes a heating mechanism, a liquid collecting box 4 is arranged on the heating mechanism, a rotating mechanism is arranged inside the liquid collecting box 4, drainage pipes 5 are arranged on both sides of the liquid collecting box 4, and the lower part of the drainage pipes 5 is connected to a cooling box 6, the heating mechanism includes a heating box 1, a heater is arranged inside the heating box 1, a support frame 2 is installed on the top of the heating box 1, a containing box 3 is connected to the bottom of the liquid collecting box 4, the bottom of the containing box 3 is located inside the heating box 1, the containing box 3 is connected to the heating box 1 through the support frame 2, and a liquid inlet 31 is opened on the side of the containing box 3.
[0018] By adopting the above scheme, the ethanol mixture is injected into the containing box 3 from the liquid inlet 31, and then the heating box 1 is filled with water, and the external power supply is connected. The heater starts heating and uses a water bath for heating. The water bath heating has the characteristics of stable heating and uniform heating. The heated ethanol gas will adhere to the upper surface of the inner wall of the collecting box 4.
[0019] like Figures 2 to 3 As shown, a liquid collecting box 4 is arranged on the top of the containing box 3, and the top surface of the liquid collecting box 4 is an arc-shaped plate, and the two sides of the liquid collecting box 4 are inclined inwardly. A rotating mechanism is installed in the middle of the bottom of the liquid collecting box 4, and the rotating mechanism includes a rotating shaft 10 rotatably connected to the inside of the liquid collecting box 4, and the rotating shaft 10 passes through the liquid collecting box 4 and is perpendicular to the front of the liquid collecting box 4. The drain plate 7 is fixedly connected to the rotating shaft 10, and the top of the drain plate 7 is in contact with the inner wall of the top surface of the liquid collecting box 4. Axes are arranged on both sides of the middle of the rotating shaft 10, and the rotating shaft 10 is rotatably connected to a U-shaped rotating frame 11 through the axes on both sides. A hinged bent plate 12 is provided below the U-shaped rotating frame 11, and the bent plate 12 is an obtuse-angle bent plate, and the other end of the bent plate 12 is provided with a connecting shaft 1 perpendicular to it. 3. A motor 17 is fixed on the outer wall of the accommodating box 3, and the output shaft of the motor 17 passes through the accommodating box 3. A second bevel gear 16 is fixedly connected to the output shaft of the motor 17. A fixing frame 14 is installed on the inner wall of the accommodating box 3. A connecting shaft 13 is rotatably provided on the upper surface of the fixing frame 14. The upper end of the connecting shaft 13 is fixedly connected to the bent plate 12, and the lower end of the connecting shaft 13 is fixedly connected to the first bevel gear 15. The first bevel gear 15 is meshed with the second bevel gear 16. Baffles 9 are provided at the bottom of both sides of the inside of the collecting box 4. A groove 8 is provided above the baffle 9 and at the joint with the two side surfaces. The groove 8 is an inverted isosceles trapezoid, and the upper base of the trapezoid is larger than the lower base. The bottom of the groove 8 is connected to a drainage pipe 5, and the lower end of the drainage pipe 5 is inclined to both sides.
[0020] By adopting the above scheme, the motor 17 is started, and the motor 17 drives the second bevel gear 16 to rotate, thereby driving the first bevel gear 15 to rotate. The rotation of the first bevel gear 15 can drive the bent plate 12 to rotate. One end of the bent plate 12 is rotatably connected to the fixed frame 14, and the other end of the bent plate 12 drives the U-shaped rotating frame 11 to rotate. The U-shaped rotating frame 11 drives the rotating shaft 10 to swing, so that the rotating shaft 10 drives the drainage plate 7 to swing. The liquid attached to the upper surface of the collecting box 4 is drained to the side walls on both sides of the collecting box 4 under the action of the swinging of the drainage plate 7, flows into the groove 8 set on the side wall, and finally flows into the drainage pipe 5.
[0021] like Figure 4 As shown, the lower end of the drainage pipe 5 is connected to a cooling box 6, and a plurality of cooling plates 61 are arranged inside the cooling box 6. The plurality of cooling plates 61 are staggered on the inner wall of the cooling box 6, and the cooling plates 61 are arranged to be inclined downward. A liquid outlet 62 is arranged at the bottom of the cooling box 6, and the bottom of the cooling box 6 and the bottom of the heating box 1 are located on the same horizontal plane.
[0022] By adopting the above scheme, the ethanol liquid flowing out of the drainage tube 5 enters the cooling box 6, first falls on the uppermost cooling plate 61, and flows downward along the cooling plate 61 in an alternating manner. In this process, the cooling effect is achieved without consuming additional reagents and energy. The structure is simple and practical.
[0023] The working principle of the utility model is as follows: liquid to be heated is injected from the liquid inlet 31, water is filled in the heating box 1, the heating box 1 is started, and the heated ethanol gas floats to the upper surface of the liquid collecting box 4. The boiling point of ethanol is 78.3 degrees. The heating box 1 controls the temperature. When the ethanol temperature reaches 78.3 degrees, the ethanol volatilizes, the motor 17 is started, and the motor 17 drives the rotating mechanism to rotate, thereby driving the drainage plate 7 to swing. The drainage plate 7 guides the liquid on the upper surface of the liquid collecting box 4 to the inner walls on both sides of the liquid collecting box 4, and then flows into the groove 8, flows into the cooling box 6 through the drainage pipe 5, and achieves the cooling effect through multiple cooling plates 61. Finally, it is discharged from the liquid outlet 62, which can convert ethanol into anhydrous ethanol and improve the purity of ethanol.
[0024] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0026] Although the above embodiments have been shown and described, it is to be understood that the above embodiments are illustrative and cannot be construed as limitations on the present invention. Changes, modifications, substitutions and variations of the above embodiments by those of ordinary skill in the art are all within the scope of protection of the present invention.
Claims
1. A purification device for ethanol production, characterized in that: It includes a heating mechanism, a liquid collecting box is arranged on the heating mechanism, a rotating mechanism is arranged inside the liquid collecting box, drainage pipes are arranged on both sides of the liquid collecting box, and a cooling box is connected below the drainage pipes. The heating mechanism includes a heating box, a heater is arranged inside the heating box, a support frame is installed on the top of the heating box, a containing box is connected to the bottom of the liquid collecting box, the bottom of the containing box is located inside the heating box, the containing box is connected to the heating box through the support frame, and a liquid inlet is opened on the side of the containing box.
2. A purification device for ethanol production according to claim 1, characterized in that: A liquid collecting box is arranged at the top of the containing box, the top surface of the liquid collecting box is an arc-shaped plate, the two sides of the liquid collecting box are inclined inwardly, baffles are arranged at the bottom of the two sides inside the liquid collecting box, grooves are arranged above the baffles and at the joints with the two side surfaces, the grooves are inverted isosceles trapezoids, the upper base of the trapezoid is larger than the lower base, the bottom of the groove is connected to the drainage pipe, and the lower end of the drainage pipe is inclined to both sides.
3. A purification device for ethanol production according to claim 2, characterized in that: A rotating mechanism is installed in the middle of the bottom of the liquid collecting box. The rotating mechanism includes a rotating shaft rotatably connected to the inside of the liquid collecting box. The rotating shaft passes through the liquid collecting box and is perpendicular to the front of the liquid collecting box. A drainage plate is fixed to the rotating shaft, and the top of the drainage plate is in contact with the inner wall of the top surface of the liquid collecting box.
4. A purification device for ethanol production according to claim 3, characterized in that: The rotating shaft is provided with shafts on both sides in the middle, and the rotating shaft is rotatably connected to a U-shaped rotating frame through the shafts on both sides. A hinged bent plate is provided below the U-shaped rotating frame, and the bent plate is an obtuse-angle bent plate. A connecting shaft perpendicular to it is provided at the other end of the bent plate. A motor is fixed on the outer wall of the accommodating box, and the motor output shaft passes through the accommodating box. A second bevel gear is fixedly connected to the motor output shaft. A fixed frame is installed on the inner wall of the accommodating box, and a connecting shaft is rotatably provided on the upper surface of the fixed frame. The upper end of the connecting shaft is fixedly connected to the bent plate, and the lower end of the connecting shaft is fixedly connected to the first bevel gear, and the first bevel gear is meshed with the second bevel gear.
5. A purification device for ethanol production according to claim 1, characterized in that: A plurality of cooling plates are arranged inside the cooling box, and the plurality of cooling plates are staggered on the inner wall of the cooling box. The cooling plates are arranged to be inclined downward. A liquid outlet is arranged at the bottom of the cooling box, and the bottom of the cooling box and the bottom of the heating box are located on the same horizontal plane.
Citation Information
Patent Citations
Efficient absolute ethyl alcohol purification device
CN215136974U