Ultra-fine enameled wire wiping cleaner

By designing an ultra-fine enameled wire wipe cleaner including elastic support seats and vibration components, the common enameled wire surface cleaning equipment is solved, and thorough cleaning and low-cost maintenance of enameled wire surfaces are achieved.

CN222511140UActive Publication Date: 2025-02-21HUBEI SHOUTONG ELECTROMAGNETIC WIRE TECH CO LTD
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Patent Information

Application Number
CN202420928642.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-02-21
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

Common enameled wire surface cleaning equipment has complex structure, high production cost, high failure rate and high maintenance cost.

Method used

Design an ultra-fine enameled wire wipe cleaner, including a base, wire wheel, bracket, elastic support seat and vibration assembly. The elastic support seat is used to drive the sponge block to clamp the enameled wire, and drive high-frequency vibration through the vibrating assembly to achieve the surface of the enameled wire. Clean thoroughly.

Benefits of technology

It realizes thorough cleaning of the ultra-fine enameled wire surface, the overall structure is simple, the production cost is low, and the equipment failure rate and maintenance cost are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of varnished wire production, in particular to an ultra-fine varnished wire wiping cleaner which comprises a base and two wire guide wheels, the wire guide wheels are installed at the two ends of the base respectively, the base is further provided with a support and an elastic supporting seat, the top of the support is provided with a top plate, and the lower surface of the top plate is provided with a first wiping sponge block; a second wiping sponge block is arranged on the elastic supporting seat, the ultra-fine enameled wire penetrates between the first wiping sponge block and the second wiping sponge block in a contact mode, a vibration assembly is further arranged at the bottom of the elastic supporting seat, and the vibration assembly is used for driving the elastic supporting seat to vibrate at high frequency. According to the ultra-fine enameled wire wiping cleaner, in the continuous conveying process of the ultra-fine enameled wire, the surface of the ultra-fine enameled wire can be thoroughly cleaned, the overall structure is simple, the manufacturing cost is low, the equipment failure rate can be reduced based on the simple structure, and the follow-up maintenance cost is low.
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Description

Technical Field

[0001] The present application relates to the technical field of enameled wire production, and in particular to an ultra-fine enameled wire wiping cleaner. Background Art

[0002] Enameled wire is a main type of winding wire, which consists of a conductor (metal wire) and an insulating layer. The bare wire is annealed and softened, and then painted and baked multiple times. Before painting the metal wire, it is necessary to remove dust or stains on the surface of the metal wire, and then clean the metal wire to improve the adhesion of the paint to the metal wire.

[0003] For example, a Chinese patent with application number 202310538460.9 discloses a cleaning device for cleaning the surface of an enameled wire, including a base plate, to which a first support plate and a second support plate are fixed, and also includes: an installation box, a mounting frame, a circular wiping mechanism, a reciprocating wiping mechanism and a cleaning belt cleaning mechanism; fixed sleeves are fixed on both sides of the installation box, and the two fixed sleeves are both inserted through and rotatably connected to the first support plate and the second support plate, and two rotating shafts are rotatably connected to the installation box.

[0004] With respect to the above-mentioned related technologies, the inventor believes that there are the following technical defects that need to be improved:

[0005] Common enameled wire surface cleaning equipment has a complex structure and a relatively high manufacturing cost. The complex structure will lead to a high failure rate and the subsequent maintenance cost is also relatively high. Utility Model Content

[0006] The present application provides an ultra-fine enameled wire wiping cleaner to improve the following technical problems:

[0007] Common enameled wire surface cleaning equipment has a complex structure and a relatively high manufacturing cost. The complex structure will lead to a high failure rate and the subsequent maintenance cost is also relatively high.

[0008] The present application provides an ultra-fine enameled wire wiping cleaner, which adopts the following technical solution:

[0009] An ultra-fine enameled wire wiping cleaner comprises a base and two wire wheels, the wire wheels are respectively mounted at both ends of the base, a bracket and an elastic support seat are also provided on the base, the top of the bracket has a top plate, the lower surface of the top plate is provided with a first wiping sponge block, the elastic support seat is provided with a second wiping sponge block, the ultra-fine enameled wire passes through the first wiping sponge block and the second wiping sponge block in a contact manner, and a vibration component is also provided at the bottom of the elastic support seat, and the vibration component is used to drive the elastic support seat to vibrate at a high frequency.

[0010] In an achievable technical solution of the present application, the elastic support seat includes a base plate and a plurality of support springs, the support springs are connected between the upper surface of the base and the lower surface of the base plate, and the second wiping sponge block is arranged on the upper surface of the base plate.

[0011] In an achievable technical solution of the present application, baffles for blocking the second wiping sponge block are arranged on both sides of the upper surface of the bottom plate.

[0012] In a feasible technical solution of the present application, the second wiping sponge block is detachably bonded to the upper surface of the base plate.

[0013] In an achievable technical solution of the present application, the vibration assembly includes a servo motor and a vibration cam, the servo motor is installed on the upper surface of the base, the servo motor is connected to and drives the vibration cam to vibrate, and the outer peripheral contour of the vibration cam abuts against the lower surface of the base plate.

[0014] In a feasible technical solution of the present application, the first wiping sponge block is detachably bonded to the lower surface of the top plate.

[0015] In an achievable technical solution of the present application, a cleaning liquid for cleaning oil stains on the surface of the ultra-fine enameled wire is adsorbed in the first wiping sponge block.

[0016] In a feasible technical solution of the present application, the density of the first wiping sponge block is greater than the density of the second wiping sponge block.

[0017] In summary, the present application includes at least one of the following beneficial technical effects:

[0018] The elastic support seat can drive the second wiping sponge block to cooperate with the first wiping sponge block to clamp the ultra-fine enameled wire, and cooperate with the high-frequency vibration effect driven by the vibration component. During the continuous transportation of the ultra-fine enameled wire, the surface of the ultra-fine enameled wire can be cleaned more thoroughly. The overall structure is simple and the production cost is relatively low. Based on the simple structure, the equipment failure rate will be reduced and the subsequent maintenance cost will also be relatively low. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 It is a schematic structural diagram of the ultra-fine enameled wire wiping cleaner according to an embodiment of the present application.

[0021] Description of reference numerals:

[0022] 1. Base;

[0023] 2. Wire wheel;

[0024] 3. Bracket; 31. Top plate;

[0025] 4. Elastic support seat; 41. Bottom plate; 42. Support spring; 43. Baffle;

[0026] 5. First wipe the sponge;

[0027] 6. Second wiping sponge;

[0028] 7. Vibration assembly; 71. Servo motor; 72. Vibration cam. DETAILED DESCRIPTION

[0029] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0030] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0031] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0032] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0033] The following is combined with Figure 1 This application is described in further detail.

[0034] The present application embodiment discloses an ultra-fine enameled wire wiping cleaner. Figure 1 The ultra-fine enameled wire wiping cleaner comprises a base 1 and two wire wheels 2, the wire wheels 2 are respectively installed at both ends of the base 1, a bracket 3 and an elastic support seat 4 are also provided on the base 1, the top of the bracket 3 has a top plate 31, the lower surface of the top plate 31 is provided with a first wiping sponge block 5, the elastic support seat 4 is provided with a second wiping sponge block 6, the ultra-fine enameled wire passes through the first wiping sponge block 5 and the second wiping sponge block 6 in a contact manner, and a vibration component 7 is also provided at the bottom of the elastic support seat 4, and the vibration component 7 is used to drive the elastic support seat 4 to vibrate at a high frequency.

[0035] The first wiping sponge block 5 is detachably bonded to the lower surface of the top plate 31 , and a cleaning liquid for cleaning oil stains on the surface of the ultra-fine enameled wire is adsorbed in the first wiping sponge block 5 , and the density of the first wiping sponge block 5 is greater than that of the second wiping sponge block 6 .

[0036] The beneficial technical effects of the ultra-fine enameled wire wiping cleaner of the embodiment of the present application are roughly as follows:

[0037] The elastic support seat 4 can drive the second wiping sponge block 6 to cooperate with the first wiping sponge block 5 to clamp the ultra-fine enameled wire, and cooperate with the high-frequency vibration effect driven by the vibration component 7. During the continuous transportation of the ultra-fine enameled wire, the surface of the ultra-fine enameled wire can be cleaned more thoroughly. The overall structure is simple and the production cost is relatively low. Based on the simple structure, the equipment failure rate will be reduced and the subsequent maintenance cost will also be relatively low.

[0038] In this embodiment, the elastic support seat 4 includes a base plate 41 and a plurality of support springs 42, the support springs 42 are connected between the upper surface of the base 1 and the lower surface of the base plate 41, and the second wiping sponge block 6 is arranged on the upper surface of the base plate 41, wherein baffles 43 for blocking the second wiping sponge block 6 are arranged on both sides of the upper surface of the base plate 41, and the second wiping sponge block 6 is detachably bonded to the upper surface of the base plate 41.

[0039] The elastic support seat 4 designed as above has a simple structure and is easy to manufacture. It is also convenient for the second wiping sponge block 6 to be firmly installed, and it is also easy for the staff to quickly replace the second wiping sponge block 6 later.

[0040] In this embodiment, the vibration assembly 7 includes a servo motor 71 and a vibration cam 72 . The servo motor 71 is installed on the upper surface of the base 1 . The servo motor 71 is connected to and drives the vibration cam 72 to vibrate. The outer peripheral contour of the vibration cam 72 abuts against the lower surface of the base plate 41 .

[0041] The vibration assembly 7 designed above has a simple structure, relatively low manufacturing and maintenance costs, is easy to operate, and has stable operation.

[0042] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the application should be included in the protection scope of the present application.

Claims

1. An ultra-fine enameled wire wiping cleaner, characterized in that: The invention comprises a base (1) and two wire wheels (2), wherein the wire wheels (2) are respectively mounted at two ends of the base (1), and the base (1) is also provided with a bracket (3) and an elastic support seat (4), the top of the bracket (3) has a top plate (31), the lower surface of the top plate (31) is provided with a first wiping sponge block (5), and the elastic support seat (4) is provided with a second wiping sponge block (6), and the ultra-fine enameled wire passes through the first wiping sponge block (5) and the second wiping sponge block (6) in a contact manner, and the bottom of the elastic support seat (4) is also provided with a vibration component (7), and the vibration component (7) is used to drive the elastic support seat (4) to vibrate at a high frequency.

2. The ultra-fine enameled wire wiping cleaner according to claim 1, characterized in that: The elastic support seat (4) comprises a bottom plate (41) and a plurality of support springs (42), wherein the support springs (42) are connected between the upper surface of the base (1) and the lower surface of the bottom plate (41), and the second wiping sponge block (6) is arranged on the upper surface of the bottom plate (41).

3. The ultra-fine enameled wire wiping cleaner according to claim 2, characterized in that: Baffles (43) for blocking the second wiping sponge block (6) are arranged on both sides of the upper surface of the bottom plate (41).

4. The ultra-fine enameled wire wiping cleaner according to claim 2, characterized in that: The second wiping sponge block (6) is detachably bonded to the upper surface of the bottom plate (41).

5. The ultra-fine enameled wire wiping cleaner according to claim 2, characterized in that: The vibration assembly (7) comprises a servo motor (71) and a vibration cam (72); the servo motor (71) is mounted on the upper surface of the base (1); the servo motor (71) is connected to and drives the vibration cam (72) to vibrate; and the outer peripheral contour of the vibration cam (72) abuts against the lower surface of the base plate (41).

6. The ultra-fine enameled wire wiping cleaner according to claim 1, characterized in that: The first wiping sponge block (5) is detachably bonded to the lower surface of the top plate (31).

7. The ultra-fine enameled wire wiping cleaner according to claim 6, characterized in that: The first wiping sponge block (5) contains a cleaning liquid for cleaning oil stains on the surface of the ultra-fine enameled wire.

8. The ultra-fine enameled wire wiping cleaner according to claim 1, characterized in that: The density of the first wiping sponge block (5) is greater than the density of the second wiping sponge block (6).

Citation Information

Patent Citations

  • Cleaning equipment for cleaning surface of enameled wire

    CN116274035A