Pipe fitting machining equipment for truss manipulator vehicle
By designing the pipe fitting processing equipment for truss robots, the problem of traditional CNC lathe lacks automatic loading and unloading of pipe fittings when processing pipe fittings is solved, automatic production is achieved, production efficiency and processing accuracy are improved, and labor intensity and labor costs are reduced.
Patent Information
- Application Number
- CN202421227474.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2034-05-31
AI Technical Summary
Traditional CNC lathes lack automatic loading and unloading devices when processing pipe fittings, resulting in low production efficiency, high labor intensity, low processing accuracy, and inability to achieve continuous processing operations.
Design a truss robot car pipe fitting processing equipment, including a lathe, a material table and a truss robot set above the lathe and material table to realize the automatic loading and unloading function. The truss robot can move between the claw disc and the material table through horizontal guide rails, vertical rod bodies, connecting plates and clamping robots, and automatically clamp, transport and place workpieces.
It realizes automated production, reduces dependence on labor, saves labor costs, reduces labor intensity, improves production efficiency and safety, and improves processing accuracy and production flexibility.
Smart Images
Figure CN222511334U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to pipe processing equipment with a truss manipulator. Background Art
[0002] Traditional CNC lathes for processing pipe fittings lack automatic loading and unloading devices, so operators need to load and unload workpieces manually, which greatly reduces production efficiency. Operators need to constantly load and unload materials, which increases labor intensity and easily leads to fatigue and operating errors. Due to the different technical levels and operating experience of operators, manual loading and unloading can easily cause position deviation of the workpiece, thus affecting the processing accuracy.
[0003] The lack of automatic loading and unloading devices will limit the automated production capabilities of CNC lathes and make it impossible to achieve continuous processing operations. Utility Model Content
[0004] In order to overcome the shortcomings of slow processing speed and low processing precision of pipe fittings by current CNC lathes, the utility model provides a pipe fitting processing device for a truss manipulator.
[0005] The technical solution of the utility model to solve its technical problems is: a truss manipulator pipe processing equipment, composed of a lathe, a material table, and a truss manipulator arranged above the lathe and the material table; the material table includes a to-be-processed area and a finished product area; the lathe includes a claw plate, a tool magazine table is provided on the front side of the claw plate, and a tool disc with a changeable tool is provided at the front end of the tool magazine table; the truss manipulator includes a truss, a horizontal guide rail and a movable table driven by a first motor and movably arranged on the horizontal guide rail are provided on the truss, a vertical rod body driven by a second motor and capable of moving up and down are provided on the movable table, a mounting plate is installed on the head of the vertical rod body, a rotatable connecting plate is provided on the mounting plate, and the connecting plate can be rotated by a rotating motor; a clamping manipulator is provided on the connecting plate; the clamping manipulator can load and unload materials between the claw plate and the material table.
[0006] For the convenience of clamping, the head end of the area to be processed is low and the tail end is low, and a clamping position is provided at the head of the area to be processed, which can accommodate a workpiece; the head end of the finished product area is high and the tail end is low; the width of the area to be processed and the finished product area can both accommodate the length of the workpiece.
[0007] In order to facilitate the material removal during the clamping process, a circle of guard plates is provided on the upper side of the position to be clamped, and the guard plates form a manipulator walkway.
[0008] In order to facilitate the precise positioning of the workpiece into the jaw disc, a push rod is provided on the cutter disc.
[0009] In order to facilitate the clamping of the workpiece, an external frame is connected to the cutter disc, a material pulling cylinder is provided on the external frame, and a material pulling clamping mechanical claw is provided on the piston head of the material pulling cylinder.
[0010] When the utility model is in use, the pipe fittings to be processed are arranged and stored in the processing area of the material table, wherein the pipe fittings to be processed at the clamping position will be clamped by the truss robot moved there, and the truss robot will transport the pipe fitting to one side of the claw disk, and then the connecting plate will be rotated at an angle, the pipe fitting will be just aligned with the center of the claw disk and then inserted into the claw disk, after being inserted, the push rod on the cutter disk will push the pipe fitting again to ensure that the pipe fitting is in place, and then the lathe starts processing, and after processing is completed, the material pulling and clamping mechanical claw on the cutter disk pulls out the pipe fitting, and after the pipe fitting is pulled out, the truss robot takes out the finished product and returns it to the finished product area on the material table to complete the action.
[0011] The beneficial effects of the utility model are: the lathe with automatic loading and unloading can realize automated production, reduce the dependence on manual labor, save labor costs, and reduce the labor intensity of workers, thereby greatly improving production efficiency. 2. The lathe with automatic loading and unloading can improve production efficiency, reduce production costs, and improve production safety and flexibility. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the utility model.
[0013] Figure 2 It is a schematic diagram of a material table of the present utility model.
[0014] Figure 3 It is a schematic diagram of the tool magazine platform of the utility model.
[0015] Figure 4 It is a schematic diagram of the tool magazine platform of the utility model from another angle.
[0016] Figure 5 It is a schematic diagram of the clamping manipulator of the utility model. DETAILED DESCRIPTION
[0017] The present invention will be described in further detail below in conjunction with the accompanying drawings.
[0018] Combined with Figures 1 to 5, a truss manipulator 3 is used for processing pipe fittings, comprising a lathe 1, a material table 2, and a truss manipulator 3 arranged above the lathe 1 and the material table 2; the material table 2 includes a to-be-processed area 4 and a finished product area 5; the lathe 1 includes a claw plate, a tool magazine table 6 is provided on the front side of the claw plate, and a tool disk 7 with a changeable tool is provided at the front end of the tool magazine table 6; the truss manipulator 3 includes a truss 8, a horizontal guide rail 9 and a movable table 10 driven by a first motor and movably arranged on the horizontal guide rail 9 are provided on the truss 8, a vertical rod body 11 driven by a second motor and capable of moving up and down are provided on the movable table 10, a mounting plate 12 is installed at the head of the vertical rod body 11, a rotatable connecting plate 13 is provided on the mounting plate 12, and the connecting plate 13 is driven by a rotating motor 14 and can rotate; a clamping manipulator 15 is provided on the connecting plate 13; the clamping manipulator 15 can be movable between the claw plate and the material table 2 to load and unload materials.
[0019] For the convenience of clamping, the head end of the area to be processed 4 is low and the tail end is low, and a clamping position 16 is provided at the head of the area to be processed 4, and the clamping position 16 can accommodate a workpiece 17; the head end of the finished product area 5 is high and the tail end is low; the width of the area to be processed 4 and the finished product area 5 can both accommodate the length of the workpiece 17.
[0020] In order to facilitate the material removal during the clamping process, a circle of guard plates 18 is provided on the upper side of the to-be-clamped position 16, and the guard plates 18 form a manipulator walkway.
[0021] In order to facilitate the precise positioning of the workpiece 17 inserted into the jaw disc, a push rod 19 is provided on the cutter disc 7 .
[0022] In order to facilitate the clamping of the workpiece 17 , an external frame 20 is connected to the cutter disc 7 , a material pulling cylinder 21 is provided on the external frame 20 , and a material pulling clamping mechanical claw 22 is provided on the piston head of the material pulling cylinder 21 .
[0023] When in use, this embodiment arranges and stores the pipes to be processed in the processing area 4 of the material table 2, wherein the pipes to be processed on the clamping position 16 will be clamped by the truss manipulator 3 moved there, and the truss manipulator 3 will transport the pipes to one side of the claw disk, and then the connecting plate 13 will be rotated at an angle, so that the pipes are aligned with the center of the claw disk and then inserted into the claw disk. After insertion, the push rod 19 on the cutter disk 7 pushes the pipes again to ensure that the pipes are in place, and then the lathe 1 starts processing. After processing is completed, the material pulling and clamping mechanical claw 22 on the cutter disk 7 pulls out the pipes. After the pipes are pulled out, the truss manipulator 3 takes out the finished products and returns them to the finished product area 5 on the material table 2 to complete the action.
[0024] The beneficial effects of this embodiment are: the lathe 1 with automatic loading and unloading can realize automated production, reduce the dependence on manual labor, save labor costs, and reduce the labor intensity of workers, thereby greatly improving production efficiency. 2. The lathe 1 with automatic loading and unloading can improve production efficiency, reduce production costs, and improve production safety and flexibility.
Claims
1. A truss manipulator vehicle pipe processing equipment, characterized in that: It consists of a lathe, a material table, and a truss robot arranged above the lathe and the material table; the material table includes a to-be-processed area and a finished product area; the lathe includes a claw plate, a tool magazine table is provided on the front side of the claw plate, and a tool disc with changeable tools is provided at the front end of the tool magazine table; the truss robot includes a truss, a horizontal guide rail and a movable table driven by a first motor and movably arranged on the horizontal guide rail are provided on the truss, a vertical rod body driven by a second motor and capable of moving up and down is provided on the movable table, a mounting plate is installed on the head of the vertical rod body, a rotatable connecting plate is provided on the mounting plate, and the connecting plate can rotate when driven by a rotating motor; a clamping robot is provided on the connecting plate; the clamping robot can load and unload materials between the claw plate and the material table.
2. The truss manipulator vehicle pipe processing equipment according to claim 1 is characterized in that: The head end of the processing area is low and the tail end is low, and the head of the processing area is provided with a clamping position, which can accommodate a workpiece; the head end of the finished product area is high and the tail end is low; the width of the processing area and the finished product area can both accommodate the length of the workpiece.
3. The truss manipulator vehicle pipe processing equipment according to claim 2 is characterized in that: A circle of guard plates is arranged on the upper side of the position to be clamped, and the guard plates surround a manipulator walkway.
4. The truss manipulator vehicle pipe processing equipment according to claim 1, characterized in that: A push rod is provided on the cutter disc.
5. The truss manipulator vehicle pipe processing equipment according to claim 1 is characterized in that: The cutter disc is connected with an external frame, the external frame is provided with a material pulling cylinder, and the piston head of the material pulling cylinder is provided with a material pulling clamping mechanical claw.