H-shaped steel flush shearing machine

By designing the H-shaped steel shearing machine, the cylinder and electric telescopic rod controlled by the control box can be used to achieve extrusion positioning and stability of the H-shaped steel, and the unstable positioning of the H-shaped steel in the shearing process in the prior art is solved. The deviation problem caused improves the accuracy of cutting.

CN222511379UActive Publication Date: 2025-02-21TIANJIN JINWANFANG STEEL STRUCTURE
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Patent Information

Application Number
CN202421322232.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-02-21
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

In the prior art, when shearing H-shaped steels of different sizes, it is difficult to achieve effective extrusion positioning and stability, resulting in possible deviations during the cutting process.

Method used

An H-shaped steel simultaneous shearing machine is designed, adopting a structure including a shear table, a shear mechanism, an adjustment component and a positioning component. By controlling the cylinder and electric telescopic rod, adjusting the position of the pressure plate and limit frame plate, the extrusion positioning and stability of the H-shaped steel are achieved.

Benefits of technology

It effectively avoids the sliding of H-shaped steel during the shearing process, ensures the accuracy and consistency of cutting, and avoids shear errors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an H-shaped steel flush shearing machine, which belongs to the technical field of H-shaped steel shearing and comprises a shearing table, a shearing mechanism is arranged on the shearing table, an adjusting component is arranged at the bottom of the shearing table, a positioning component is arranged on the adjusting component, and a control box is fixedly connected to the outer side wall of the shearing table. According to the H-shaped steel flush shearing machine, under the action of a control box, an air cylinder operates, the height of a pressing plate is adjusted, H-shaped steel in a limiting frame plate is preliminarily extruded and limited, under the action of L-shaped rods, the H-shaped steel on the two sides of a U-shaped frame is further extruded and stabilized, and the L-shaped rod located on the left side of the U-shaped frame is close to an H-shaped steel shearing point; and through cooperative use of a convex block and a rubber block, the extrusion effect on the H-shaped steel is improved, and meanwhile, the H-shaped steel is prevented from sliding in the cutting process, so that the H-shaped steel of different sizes is extruded and positioned, meanwhile, the position close to a shearing point is further stabilized, and then shearing errors of the H-shaped steel are avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of H-shaped steel shearing, and specifically relates to an H-shaped steel end shearing machine. Background Art

[0002] H-shaped steel is a common structural steel material, which often needs to be sheared in engineering. The shearing of H-shaped steel generally refers to the shearing of steel plates. When shearing H-shaped steel, a shearing machine (shearing machine) or a cutting machine is usually used for processing.

[0003] H-shaped steel is usually produced in standard sizes, but in actual engineering or manufacturing, it may be necessary to process it according to specific length requirements. H-shaped steel can be adjusted to the appropriate size by shearing to meet the requirements of various projects. Secondly, during the production process, H-shaped steel may have some bad parts (such as rust, deformation, etc.), which can be removed by shearing to improve the quality and availability of the material;

[0004] In the prior art, when cutting H-shaped steel, a steel plate is usually mounted on a shearing table, and an H-shaped groove of a size corresponding to the H-shaped steel is opened on the shearing table. The H-shaped steel is passed through the H-shaped groove, and the position of the H-shaped steel is adjusted so that the shearing mechanism cuts the H-shaped steel. However, due to the different sizes of the H-shaped steel, when cutting the H-shaped steel that does not match the H-shaped groove, it may be inconvenient to squeeze and position the H-shaped steel, and it is also inconvenient to further squeeze and stabilize the position close to the cutting point of the H-shaped steel, which may cause deviations in the H-shaped steel cutting process;

[0005] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0006] In view of the problems in the related technology, the utility model proposes an H-shaped steel end shearing machine to overcome the above technical problems existing in the existing related technology.

[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0008] An H-shaped steel end shearing machine comprises a shearing table, a shearing mechanism is arranged on the shearing table, an adjusting component is arranged at the bottom of the shearing table, a positioning component is arranged on the adjusting component, and a control box is fixedly connected to the outer side wall of the shearing table;

[0009] The positioning assembly includes a limit frame plate located above the shearing table, and the limit frame plate is not connected to the shearing table, the outer wall of the limit frame plate is fixedly connected to a U-shaped frame, the top of the U-shaped frame is fixedly connected to a cylinder, and the cylinder is electrically connected to a control box, the telescopic end of the cylinder is fixedly connected to a pressure plate, the bottom of the pressure plate is fixedly connected to a protrusion, the outer wall of the pressure plate is fixedly connected to an L-shaped rod, and the bottom of the L-shaped rod is fixedly connected to a rubber block.

[0010] The limiting frame plate is made of stainless steel, and chamfers are arranged on both sides of the limiting frame plate. By arranging the limiting frame plate, the H-shaped steel is supported and the movement and adjustment of the H-shaped steel are facilitated.

[0011] The outer side wall of the pressing plate is fixedly connected with an oblique support rod, and the side of the oblique support rod away from the pressing plate is fixedly connected to the L-shaped rod. By arranging the oblique support rod, the stability of the L-shaped rod in use is increased.

[0012] The shearing mechanism includes a driving motor fixedly connected to the shearing table, and the driving motor is electrically connected to the control box, the output end of the driving motor is fixedly connected to a large transmission wheel, the outer wall of the large transmission wheel is transmission-connected to a transmission belt, the upper transmission of the transmission belt is transmission-connected to a small transmission wheel, the inner wall of the small transmission wheel is fixedly connected to a movable rod, and the outer wall of the movable rod is fixedly connected to a cutting saw blade. By arranging the driving motor, the large transmission wheel, the transmission belt, the small transmission wheel and the movable rod, it is convenient to drive the cutting saw blade to rotate at high speed.

[0013] A positioning block is fixedly connected to the top of the shearing table, and the movable rod is rotatably connected to the positioning block. By providing the positioning block, the movable rod is stably supported during the rotation process.

[0014] The adjustment component includes a bottom block fixedly connected to the bottom of the shearing table, an electric telescopic rod fixedly connected to the bottom block, and the electric telescopic rod is electrically connected to the control box, the telescopic end of the electric telescopic rod is fixedly connected to an adjustment plate, the top of the adjustment plate is fixedly connected to a moving rod, and the top of the moving rod is fixedly connected to the bottom of the limit frame plate. By arranging the bottom block, the electric telescopic rod, the adjustment plate and the moving rod, the limit frame plate can be easily moved forward and backward for adjustment.

[0015] The shearing table is provided with a slide groove, and the moving rod is slidably connected with the shearing table through the slide groove. The slide groove is provided to facilitate the forward and backward movement and adjustment of the moving rod.

[0016] To sum up, the technical effects and advantages of the utility model are as follows: the H-shaped steel head shearing machine, through the action of the control box, makes the cylinder run, adjusts the height of the pressure plate, moves the pressure plate to fit with the groove of the H-shaped steel, preliminarily squeezes and limits the H-shaped steel inside the limit frame, and further squeezes and stabilizes the H-shaped steel on both sides of the U-shaped frame through the action of the L-shaped rod, wherein the L-shaped rod located on the left side of the U-shaped frame is close to the shearing point of the H-shaped steel, and then through the cooperation of the protrusion and the rubber block, the squeezing effect of the H-shaped steel is increased, and the sliding of the H-shaped steel during the cutting process is avoided, so that the H-shaped steel of different sizes is squeezed and positioned, and the position close to the shearing point is further stabilized to avoid sliding of the H-shaped steel during the shearing process, thereby avoiding errors in the shearing of the H-shaped steel.

[0017] The control box drives the motor to run, the transmission belt drives the large transmission wheel to rotate the small transmission wheel, and the movable rod causes the cutting saw blade to rotate at high speed, thereby accurately cutting the H-shaped steel.

[0018] Through the action of the control box, the electric telescopic rod operates, and the adjustment plate moves accordingly. Then, through the action of the moving rod, the limit frame plate is conveniently moved forward and backward for adjustment, thereby facilitating the movement of the stabilized H-shaped steel. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the positioning assembly of the utility model and its related structures;

[0021] Figure 3 This is a schematic diagram of the adjustment component and its related structures of the utility model;

[0022] Figure 4 This is a schematic diagram of the shearing mechanism of the utility model and its related structures.

[0023] In the figure: 1. Shearing table;

[0024] 2. Shearing mechanism; 21. Driving motor; 22. Large transmission wheel; 23. Transmission belt; 24. Small transmission wheel; 25. Movable rod; 26. Cutting saw blade; 27. Positioning block;

[0025] 3. Adjustment assembly; 31. Electric telescopic rod; 32. Bottom block; 33. Adjustment plate; 34. Moving rod; 35. Slide;

[0026] 4. Positioning assembly; 41. U-shaped frame; 42. Cylinder; 43. Pressing plate; 44. Bump; 45. L-shaped rod; 46. Rubber block; 47. Diagonal support rod; 48. Limiting frame plate;

[0027] 5. Control box. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0029] Reference Figure 1-4 , an H-shaped steel end shearing machine, comprising a shearing table 1, a shearing mechanism 2 for facilitating H-shaped steel cutting is arranged on the shearing table 1, an adjusting component 3 for facilitating the movement of the H-shaped steel is arranged at the bottom of the shearing table 1, a positioning component 4 for positioning the H-shaped steel is arranged on the adjusting component 3, a control box 5 for facilitating the control of the operation of electrical components is fixedly connected to the outer wall of the shearing table 1, and the control box 5 is located at the notch of 1;

[0030] The positioning assembly 4 includes a limit frame plate 48 located above the shearing table 1. The longitudinal section of the limit frame plate 48 is U-shaped, and the limit frame plate 48 is not connected to the shearing table 1. The outer wall of the limit frame plate 48 is fixedly connected to a U-shaped frame 41. The total cross-section of the U-shaped frame 41 is U-shaped. The top of the U-shaped frame 41 is fixedly connected to a cylinder 42. The cylinder 42 is located at the top center of the U-shaped frame 41, and the cylinder 42 is electrically connected to the control box 5. The circuit connection method between the cylinder 42 and the control box 5 can be reasonably set according to actual conditions, and the specific signal transmission is the existing technology. The telescopic end of the cylinder 42 is fixedly connected to a pressing plate 43, and the pressing plate 43 is located at the center of the telescopic end of the cylinder 42. The bottom of the pressing plate 43 is fixedly connected to a bump 44, and the outer wall of the pressing plate 43 is fixedly connected to an L-shaped Rod 45, two L-shaped rods 45 are provided, and the two L-shaped rods 45 are symmetrically distributed with the central axis of the pressure plate 43 as the center. A rubber block 46 is fixedly connected to the bottom of the L-shaped rod 45. The protrusion 44 and the rubber block 46 are both made of rubber material and have a certain elasticity. The height of the rubber block 46 and the protrusion 44 are consistent. After the cylinder 42 is operated by the control box 5, the height of the pressure plate 43 is adjusted, and the pressure plate 43 moves to be closely attached to the groove of the H-shaped steel. At the same time, the L-shaped rod 45 moves therewith to fit with the H-shaped steel. The protrusion 44 and the rubber block 46 respectively increase the fitting effect of the pressure plate 43 and the L-shaped rod 45 with the H-shaped steel, thereby squeezing and positioning the H-shaped steel during the cutting process, and at the same time, the position close to the shearing point is further stabilized to prevent the H-shaped steel from sliding during the shearing process.

[0031] Reference Figure 2 The limit frame plate 48 is made of stainless steel, and chamfers are arranged on both sides of the limit frame plate 48. The stainless steel plate has a smooth surface and excellent corrosion resistance, and can be used as a base plate for moving the H-shaped steel on the plate. The chamfers facilitate the movement of the H-shaped steel.

[0032] Reference Figure 2The outer wall of the pressure plate 43 is fixedly connected with an oblique support rod 47, and the side of the oblique support rod 47 away from the pressure plate 43 is fixedly connected to the L-shaped rod 45. The oblique support rod 47 is arranged between the L-shaped rod 45 and the pressure plate 43 in an inclined shape. The oblique support rod 47 increases the stability of the L-shaped rod 45 when used.

[0033] Reference Figure 1 and Figure 4 The shearing mechanism 2 includes a driving motor 21 fixedly connected to the shearing table 1. The model of the driving motor 21 is J3G3-400, and the driving motor 21 is electrically connected to the control box 5. The circuit connection mode of the driving motor 21 and the control box 5 can be reasonably set according to actual conditions, and the specific signal transmission is the existing technology. The output end of the driving motor 21 is fixedly connected to a large transmission wheel 22, and the outer wall of the large transmission wheel 22 is transmission-connected with a transmission belt 23. The upper transmission of the transmission belt 23 is connected to a small transmission wheel 24, and the diameter of the transmission belt 23 is larger than the small transmission wheel 24. The diameter of the transmission wheel 24, the inner wall of the small transmission wheel 24 is fixedly connected with a movable rod 25, the outer wall of the movable rod 25 is fixedly connected with a cutting saw blade 26, the movable rod 25 and the cutting saw blade 26 are coaxial, the cutting saw blade 26 is a high-speed steel saw blade, the HSS saw blade has good wear resistance and hardness, and is suitable for cutting metal materials with higher hardness. After the driving motor 21 is operated through the control box 5, under the action of the transmission belt 23, the large transmission wheel 22 and the small transmission wheel 24 rotate, and the movable rod 25 drives the cutting saw blade 26 to rotate to cut the H-shaped steel.

[0034] Reference Figure 4 A positioning block 27 is fixedly connected to the top of the shearing table 1. Two positioning blocks 27 are provided. The two positioning blocks 27 are symmetrically distributed with the central axis of the movable rod 25 as the center. The movable rod 25 is rotatably connected to the positioning block 27. The positioning block 27 increases the stability of the rotation of the movable rod 25.

[0035] Reference Figure 1 and Figure 3 The adjustment component 3 includes a bottom block 32 fixedly connected to the bottom of the shearing table 1, an electric telescopic rod 31 is fixedly connected to the bottom block 32, and the electric telescopic rod 31 is electrically connected to the control box 5, the telescopic end of the electric telescopic rod 31 is fixedly connected to the adjustment plate 33, the top of the adjustment plate 33 is fixedly connected to the moving rod 34, two moving rods 34 are provided, the two moving rods 34 are symmetrically distributed with the central axis of the adjustment plate 33 as the center, the top of the moving rod 34 is fixedly connected to the bottom of the limit frame plate 48, after the electric telescopic rod 31 is operated through the control box 5, the adjustment plate 33 drives the moving rod 34 to move, so that the limit frame plate 48 moves forward and backward for adjustment.

[0036] Reference Figure 1 and Figure 3A slide groove 35 is provided on the shearing table 1, and the moving rod 34 is slidably connected to the shearing table 1 through the slide groove 35. Two slide grooves 35 are provided, and the two slide grooves 35 are symmetrically distributed with the central axis of the limiting frame plate 48 as the center. The slide groove 35 facilitates the movement of the limiting frame plate 48.

[0037] Working principle: First, move the H-shaped steel to the limit frame plate 48, adjust the length of the limit frame plate 48 so that the shear point of the H-shaped steel is located in front of the cutting saw blade 26, and operate the cylinder 42 through the control box 5. The pressure plate 43 drives the protrusion 44 to move downward to fit with the H-shaped steel. The pressure plate 43 moves and squeezes the groove of the H-shaped steel. At the same time, the L-shaped rod 45 moves downward, and the rubber block 46 is located between the L-shaped rod 45 and the H-shaped steel and is compressed to produce deformation, further squeezing and stabilizing the H-shaped steel on the left and right sides of the U-shaped frame 41. After the electric telescopic rod 31 is operated through the control box 5, adjust The plate 33 drives the moving rod 34 to move, and adjusts the forward and backward movement of the H-shaped steel after positioning, and drives the motor 21 to run at the same time. Under the transmission of the transmission belt 23, the large transmission wheel 22 drives the small transmission wheel 24 to rotate, and the movable rod 25 drives the cutting saw blade 26 to rotate. During the movement of the H-shaped steel toward the rear side, the high-speed rotating cutting saw blade 26 cuts the H-shaped steel. After the cutting of one H-shaped steel is completed, coolant is squeezed onto the cutting saw blade 26 to cool the cutting saw blade 26, thereby facilitating the positioning of the H-shaped steel during the cutting process and avoiding shaking of the H-shaped steel under stress during the shearing process.

[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An H-shaped steel end shearing machine, comprising a shearing table (1), characterized in that: The shearing platform (1) is provided with a shearing mechanism (2), the bottom of the shearing platform (1) is provided with an adjustment component (3), the adjustment component (3) is provided with a positioning component (4), and the outer side wall of the shearing platform (1) is fixedly connected with a control box (5); The positioning assembly (4) comprises a limit frame (48) located above the shearing platform (1), and the limit frame (48) is not connected to the shearing platform (1); the outer wall of the limit frame (48) is fixedly connected to a U-shaped frame (41); the top of the U-shaped frame (41) is fixedly connected to a cylinder (42), and the cylinder (42) is electrically connected to a control box (5); the telescopic end of the cylinder (42) is fixedly connected to a pressure plate (43); the bottom of the pressure plate (43) is fixedly connected to a protrusion (44); the outer wall of the pressure plate (43) is fixedly connected to an L-shaped rod (45); the bottom of the L-shaped rod (45) is fixedly connected to a rubber block (46).

2. The H-shaped steel shearing machine according to claim 1, characterized in that: The limiting frame plate (48) is made of stainless steel, and both sides of the limiting frame plate (48) are provided with chamfers.

3. The H-shaped steel shearing machine according to claim 1, characterized in that: An oblique support rod (47) is fixedly connected to the outer side wall of the pressing plate (43), and a side of the oblique support rod (47) away from the pressing plate (43) is fixedly connected to the L-shaped rod (45).

4. The H-shaped steel shearing machine according to claim 1, characterized in that: The shearing mechanism (2) comprises a driving motor (21) fixedly connected to the shearing table (1), and the driving motor (21) is electrically connected to the control box (5), the output end of the driving motor (21) is fixedly connected to a large transmission wheel (22), the outer wall of the large transmission wheel (22) is transmission-connected to a transmission belt (23), the upper part of the transmission belt (23) is transmission-connected to a small transmission wheel (24), the inner wall of the small transmission wheel (24) is fixedly connected to a movable rod (25), and the outer wall of the movable rod (25) is fixedly connected to a cutting saw blade (26).

5. The H-shaped steel shearing machine according to claim 4, characterized in that: A positioning block (27) is fixedly connected to the top of the shearing table (1), and the movable rod (25) is rotatably connected to the positioning block (27).

6. The H-shaped steel shearing machine according to claim 1, characterized in that: The adjustment assembly (3) comprises a bottom block (32) fixedly connected to the bottom of the shearing table (1); an electric telescopic rod (31) is fixedly connected to the bottom block (32); the electric telescopic rod (31) is electrically connected to the control box (5); the telescopic end of the electric telescopic rod (31) is fixedly connected to an adjustment plate (33); the top of the adjustment plate (33) is fixedly connected to a moving rod (34); the top of the moving rod (34) is fixedly connected to the bottom of a limit frame plate (48).

7. The H-shaped steel shearing machine according to claim 6, characterized in that: The shearing platform (1) is provided with a sliding groove (35), and the moving rod (34) is slidably connected to the shearing platform (1) via the sliding groove (35).