Intelligent carrier roller production line based on 5G data integrated management and control
By adopting an intelligent roller production line based on integrated 5G data control on the production line, combined with the cooperation of multiple mechanisms, the problem of difficulty in adjusting the conveying position and direction of the existing production line in real time is solved, and higher stability and applicability are achieved.
Patent Information
- Application Number
- CN202323575874.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-27
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2033-12-27
AI Technical Summary
It is difficult for existing production lines to adjust the conveying position and direction in real time according to demand when transporting materials, resulting in limited overall practicality.
An intelligent roller production line based on integrated control of 5G data is adopted. The production line combines the supporting mechanism, lifting mechanism, adjustment mechanism and connection mechanism to achieve flexible adjustment of the conveying position, direction and height through the coordination of the conveying belt and the driving roller, combined with the support mechanism, lifting mechanism, adjustment mechanism and connection mechanism.
It achieves improved stability and applicability during the conveying process, reduces collisions between rollers, expands the scope of application of the device, and improves the flexibility and accuracy of conveying.
Smart Images

Figure CN222512552U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of production lines, and specifically relates to an intelligent roller production line based on 5G data integrated control. Background Art
[0002] Rollers are important components of belt conveyors. There are many types and large quantities of rollers. They can support the weight of conveyor belts and materials. They account for 35% of the total cost of a belt conveyor and generate more than 70% of the resistance. Therefore, the quality of rollers is particularly important. There are two types: steel and plastic.
[0003] However, in the production process, different methods of transportation are often required depending on the type of material being transported, and the position and direction of transportation also need to be adjusted. However, existing production lines are usually straight-line transportation, and it is not convenient to make real-time adjustments according to needs where turning is required, which affects the overall practicality. Utility Model Content
[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides an intelligent roller production line based on 5G data integrated control. The intelligent roller production line based on 5G data integrated control can provide a smooth conveying method through the coordinated setting of conveyor belts and drive rollers, and can provide sufficient operating space and picking for positions requiring precise operation. The supporting mechanism can also support and convey the formed rollers at equal distances, thereby ensuring the stability of the device during transportation and reducing mutual collisions between rollers. The distance can also be easily adjusted according to needs, thereby improving the applicability of the device.
[0005] The intelligent roller production line based on 5G data integrated management and control includes a support frame and a fixed frame whose inner wall is connected to a driving roller through a rotating shaft, the outer surface of the driving roller is sleeved with a conveyor belt for transportation, the outer surface of the conveyor belt is fixedly connected to a supporting mechanism, the top of the fixed frame is connected to a lifting mechanism through a rotating shaft, the bottom of the fixed frame is fixedly installed with an adjusting mechanism for adjusting the height, and the outer surface of the fixed frame is fixedly installed with a connecting mechanism for adjusting the position.
[0006] Preferably, the supporting mechanism includes a fixing belt, a plurality of positioning holes, a bracket, a fixing bolt and an anti-slip pad. The outer surface of the fixing belt is fixedly connected to the outer surface of the conveyor belt. The plurality of positioning holes are opened on the outer surface of the fixing belt in a linear array. The bottom of the bracket is plugged into the inner wall of the positioning hole. One end of the bracket passing through the positioning hole is threadedly connected to the top of the fixing bolt. The top of the bracket is fixedly connected to the bottom of the anti-slip pad.
[0007] Preferably, a motor for driving is fixedly mounted on the outer surface of the support frame, and the output end of the motor is connected to the end of the driving roller via a key.
[0008] Preferably, the lifting mechanism includes a support rod, a connecting rod and a supporting rod, the bottom of the support rod is connected to the top of the fixing frame through a rotating shaft, the end of the support rod is connected to one end of the connecting rod through a rotating shaft, and the other end of the connecting rod is connected to the end of the supporting rod through a rotating shaft.
[0009] Preferably, a clamping hole for auxiliary fixation is provided on the outer surface of the support rod, a clamping rod for limiting position is threadedly penetrated through the outer surface of the fixing frame, and one end of the clamping rod penetrates into the fixing frame and is plugged into the inner wall of the clamping hole.
[0010] Preferably, the outer surfaces of the connecting rod and the supporting rod are connected to rollers for assisting sliding via rotating shafts.
[0011] Preferably, the adjustment mechanism includes a guide rod, a sleeve, a fixed rod and a universal wheel, the top of the guide rod is fixedly connected to the bottom of the fixed frame, the outer surface of the guide rod is plugged into the inner wall of the sleeve, the outer surface of the sleeve is threadedly connected to the outer surface of the fixed rod, one end of the fixed rod is inserted into the sleeve and plugged into the outer surface of the guide rod, and the universal wheel is fixedly installed on the bottom of the sleeve.
[0012] Preferably, the connecting mechanism includes a universal joint, a threaded rod and a threaded barrel, the end of the universal joint is fixedly connected to the outer surface of the fixing frame, the end of the threaded rod is fixedly connected to the outer surface of the universal joint, and the outer surface of the threaded rod is threadedly connected to the inner wall of the threaded barrel.
[0013] The above technical solution has the following beneficial effects:
[0014] (1) The intelligent roller production line based on 5G data integrated control can provide stable conveying conditions according to different operation requirements through the coordinated setting of the conveyor belt and the support mechanism, and can also use the support mechanism to support the formed rollers, thereby ensuring the stability of the rollers during conveying and reducing the relative collision of the rollers during the conveying process. In addition, the support mechanism can adjust the installation position according to different requirements, thereby expanding the scope of application of the device;
[0015] (2) The intelligent roller production line based on 5G data integrated control can transport raw materials or larger finished products through the setting of the lifting mechanism, and the lifting mechanism can be adjusted according to different needs to adjust the degree of depression of the lifting mechanism according to the turning angle or transportation needs, thereby reducing the falling of the conveyed objects and ensuring the stability of transportation. In addition, with the help of the coordinated setting of the adjustment mechanism and the connecting mechanism, the deflection angle, conveying direction and conveying height of the lifting mechanism can be adjusted according to needs, further improving the applicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall installation structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the installation structure of the conveyor belt of the utility model;
[0018] Figure 3 This is a schematic diagram of the installation structure of the driving roller of the utility model;
[0019] Figure 4 This is a schematic diagram of the installation structure of the adjustment mechanism of the utility model;
[0020] Figure 5 It is a schematic diagram of the explosion structure of the lifting mechanism of the utility model.
[0021] In the figure: 1. support frame; 2. driving roller; 3. conveyor belt; 4. fixing belt; 5. positioning hole; 6. bracket; 7. fixing bolt; 8. anti-skid pad; 9. motor; 10. fixing frame; 11. support rod; 12. connecting rod; 13. supporting rod; 14. clamping hole; 15. clamping rod; 16. roller; 17. guide rod; 18. sleeve; 19. fixing rod; 20. universal wheel; 21. universal joint; 22. threaded rod; 23. threaded cylinder. DETAILED DESCRIPTION
[0022] The above and other technical contents, features and functions of the present invention are described in detail below with reference to the attached Figures 1 to 5 The embodiments are described in detail.
[0023] The present embodiment provides an intelligent roller production line based on 5G data integrated management and control, as shown in the accompanying drawings, including a support frame 1 and a fixed frame 10 whose inner side walls are connected to a driving roller 2 through a rotating shaft, the outer surface of the driving roller 2 is sleeved with a conveyor belt 3 for conveying, the outer surface of the conveyor belt 3 is fixedly connected to a supporting mechanism, the supporting mechanism includes a fixing belt 4, a plurality of positioning holes 5, a bracket 6, a fixing bolt 7 and an anti-slip pad 8, the outer surface of the fixing belt 4 is fixedly connected to the outer surface of the conveyor belt 3, a plurality of positioning holes 5 are arranged on the outer surface of the fixing belt 4 in a linear array, the bottom of the bracket 6 is plugged into the inner wall of the positioning hole 5, and one end of the bracket 6 passing through the positioning hole 5 is threadedly connected to the top of the fixing bolt 7 Then, the top of the bracket 6 is fixedly connected to the bottom of the anti-skid pad 8, and a motor 9 for driving is fixedly installed on the outer surface of the support frame 1. The output end of the motor 9 is connected to the end of the driving roller 2 by a key. Through the setting of the support frame 1, the conveyor belt 3 can be driven by the driving roller 2, and the motor 9 can drive the driving roller 2 to ensure the conveying power of the conveyor belt 3. Through the setting of the supporting mechanism, the bracket 6 can be installed and fixed by means of the fixing belt 4 and the positioning hole 5, and the installation stability of the bracket 6 can be ensured by means of the fixing bolt 7, and the bracket 6 can be installed and fixed according to different installation requirements, and the anti-skid pad 8 can ensure the support stability of the roller;
[0024] The top of the fixing frame 10 is connected with a lifting mechanism through a rotating shaft, and the lifting mechanism includes a support rod 11, a connecting rod 12 and a supporting rod 13. The bottom of the support rod 11 is connected to the top of the fixing frame 10 through a rotating shaft, and the end of the support rod 11 is connected to one end of the connecting rod 12 through a rotating shaft, and the other end of the connecting rod 12 is connected to the end of the supporting rod 13 through a rotating shaft. The outer surface of the support rod 11 is provided with a clamping hole 14 for auxiliary fixing, and the outer surface of the fixing frame 10 is threaded with a clamping rod 15 for limiting. The clamping rod 15 penetrates one end of the fixing frame 10 and is plugged into the inner wall of the clamping hole 14. The connecting rod The outer surfaces of the connecting rod 12 and the supporting rod 13 are connected to rollers 16 for auxiliary sliding through rotating shafts. By setting the lifting mechanism, larger materials or formed rollers can be transported, and the fixing frame 10 can be installed as a whole on one side of the supporting frame 1 to ensure the installation stability of the lifting mechanism, and the supporting rod 11 can adjust its own angle to open the connecting rod 12 and the supporting rod 13, thereby changing the opening angle of the connecting rod 12 and the supporting rod 13, thereby ensuring the support angle of the lifting mechanism, thereby improving the stability of the device when transporting materials at a turning point;
[0025] An adjustment mechanism for adjusting the height is fixedly installed at the bottom of the fixing frame 10, and the adjustment mechanism includes a guide rod 17, a sleeve 18, a fixing rod 19 and a universal wheel 20. The top of the guide rod 17 is fixedly connected to the bottom of the fixing frame 10, and the outer surface of the guide rod 17 is plugged into the inner wall of the sleeve 18. The outer surface of the sleeve 18 is threadedly connected to the outer surface of the fixing rod 19. One end of the fixing rod 19 that penetrates the sleeve 18 is plugged into the outer surface of the guide rod 17. The universal wheel 20 is fixedly installed at the bottom of the sleeve 18. By setting the adjustment mechanism, the supporting height of the lifting mechanism can be changed by means of the coordinated setting of the guide rod 17 and the sleeve 18, thereby expanding the application scope of the device. By setting the fixing rod 19, the guide rod 17 after adjustment can be fixed to ensure the supporting stability of the device, and the universal wheel 20 is more convenient for adjusting the installation position of the guide rod 17 and the sleeve 18.
[0026] A connecting mechanism for adjusting the position is fixedly installed on the outer surface of the fixing frame 10, and the connecting mechanism includes a universal joint 21, a threaded rod 22 and a threaded barrel 23. The end of the universal joint 21 is fixedly connected to the outer surface of the fixing frame 10, and the end of the threaded rod 22 is fixedly connected to the outer surface of the universal joint 21. The outer surface of the threaded rod 22 is threadedly connected to the inner wall of the threaded barrel 23. Through the setting of the connecting mechanism, the angle between the two fixing frames 10 can be changed with the help of the universal joint 21, and the position of the two threaded rods 22 can be adjusted by rotating the threaded barrel 23 to change the angle between the two fixing frames 10, so as to facilitate the deflection of the device, thereby facilitating the adjustment of the conveying direction to improve the practicality of the device.
[0027] In summary, the use steps of the intelligent roller production line based on 5G data integrated control are as follows:
[0028] 1. First, the bracket 6 can be installed into the positioning hole 5, so as to ensure the installation stability of the bracket 6 with the help of the fixing bolt 7, and the bracket 6 can be installed at a reasonable interval according to the needs. After the installation is completed, the motor 9 can be started to start the driving roller 2 to drive the conveyor belt 3;
[0029] 2. Next, pull out the fixing rod 19 and adjust the position between the guide rod 17 and the sleeve 18. After the adjustment is completed, the fixing rod 19 can be reinserted into the guide rod 17 to ensure the support stability between the guide rod 17 and the sleeve 18;
[0030] 3. Then pull out the clamping rod 15 to adjust the angle of the support rod 11. After the adjustment is completed, reinsert the clamping rod 15 into the clamping hole 14 to change the opening angle between the connecting rod 12 and the supporting rod 13;
[0031] 4. Finally, the threaded cylinder 23 is rotated to change the deflection angle between the two fixing frames 10 to adjust according to the conveying angle requirements. After the adjustment is completed, the conveying operation can be started.
[0032] The above description is only for illustrating the present invention, and it should be understood that the present invention is not limited to the above embodiments, and various variations that conform to the concept of the present invention are within the protection scope of the present invention.
Claims
1. An intelligent roller production line based on 5G data integrated control, comprising a support frame (1) and a fixed frame (10) whose inner wall is connected to a driving roller (2) via a rotating shaft, characterized in that: The outer surface of the driving roller (2) is sleeved with a conveyor belt (3) for conveying, the outer surface of the conveyor belt (3) is fixedly connected to a supporting mechanism, the top of the fixed frame (10) is connected to a lifting mechanism via a rotating shaft, the bottom of the fixed frame (10) is fixedly installed with an adjusting mechanism for adjusting the height, and the outer surface of the fixed frame (10) is fixedly installed with a connecting mechanism for adjusting the position.
2. The intelligent roller production line based on 5G data integrated control according to claim 1 is characterized in that: The support mechanism comprises a fixing belt (4), a plurality of positioning holes (5), a bracket (6), a fixing bolt (7) and an anti-slip pad (8); the outer surface of the fixing belt (4) is fixedly connected to the outer surface of the conveyor belt (3); the plurality of positioning holes (5) are arranged on the outer surface of the fixing belt (4) in a linear array; the bottom of the bracket (6) is plugged into the inner wall of the positioning hole (5); one end of the bracket (6) passing through the positioning hole (5) is threadedly connected to the top of the fixing bolt (7); and the top of the bracket (6) is fixedly connected to the bottom of the anti-slip pad (8).
3. The intelligent roller production line based on 5G data integrated control according to claim 1 is characterized in that: A motor (9) for driving is fixedly mounted on the outer surface of the support frame (1), and the output end of the motor (9) is connected to the end of the driving roller (2) via a key.
4. The intelligent roller production line based on 5G data integrated control according to claim 1 is characterized in that: The lifting mechanism comprises a support rod (11), a connecting rod (12) and a supporting rod (13); the bottom of the support rod (11) is connected to the top of the fixing frame (10) via a rotating shaft, the end of the support rod (11) is connected to one end of the connecting rod (12) via a rotating shaft, and the other end of the connecting rod (12) is connected to the end of the supporting rod (13) via a rotating shaft.
5. The intelligent roller production line based on 5G data integrated control according to claim 4 is characterized in that: The outer surface of the support rod (11) is provided with a clamping hole (14) for auxiliary fixing, and the outer surface of the fixing frame (10) is threadedly provided with a clamping rod (15) for limiting position, and one end of the clamping rod (15) penetrates into the fixing frame (10) and is plugged into the inner wall of the clamping hole (14).
6. The intelligent roller production line based on 5G data integrated control according to claim 4 is characterized in that: The outer surfaces of the connecting rod (12) and the supporting rod (13) are both connected to rollers (16) for assisting sliding via rotating shafts.
7. The intelligent roller production line based on 5G data integrated control according to claim 1 is characterized in that: The adjustment mechanism comprises a guide rod (17), a sleeve (18), a fixed rod (19) and a universal wheel (20); the top of the guide rod (17) is fixedly connected to the bottom of the fixed frame (10); the outer surface of the guide rod (17) is plugged into the inner wall of the sleeve (18); the outer surface of the sleeve (18) is threadedly connected to the outer surface of the fixed rod (19); one end of the fixed rod (19) penetrates into the sleeve (18) and is plugged into the outer surface of the guide rod (17); and the universal wheel (20) is fixedly installed on the bottom of the sleeve (18).
8. The intelligent roller production line based on 5G data integrated control according to claim 4 is characterized in that: The connection mechanism comprises a universal joint (21), a threaded rod (22) and a threaded barrel (23); the end of the universal joint (21) is fixedly connected to the outer surface of the fixing frame (10); the end of the threaded rod (22) is fixedly connected to the outer surface of the universal joint (21); and the outer surface of the threaded rod (22) is threadedly connected to the inner wall of the threaded barrel (23).