Rotary blanking valve
By introducing technical means such as motor drive, ultrasonic transducer, cutting blade, filter frame and filter into the rotary discharge valve, the problem that existing discharge valves cannot achieve precise control and inconvenient processing of agglomeration is solved, and the problem of the inability to achieve precise control and inconvenient processing of agglomeration is achieved. Accurate control and efficient filtration reduce maintenance costs.
Patent Information
- Application Number
- CN202421344697.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2034-06-13
AI Technical Summary
The existing discharge valve cannot achieve precise control during the discharge process, and cannot cut and filter the blocks of sticky objects, which can easily lead to blockage of the valve body and increase the number of repairs and costs.
A rotary feeding valve is designed, using a motor to drive the rotation shaft, and the raw materials are cut and cut in lattice through the filter frame and filter. The semi-ball valve can adjust the size of the feeding port. To achieve precise control.
Accurate control of the discharge speed and quantity is achieved, avoiding waste of raw materials, improving the discharge efficiency and filtering effect of the filter, and reducing the number of repairs and costs.
Smart Images

Figure CN222512613U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of blanking valves, and in particular relates to a rotary blanking valve. Background Art
[0002] The rotary discharge valve is a device used to control the flow of solid particles or powdered materials and cut off the materials. It is commonly used in chemical, metallurgical, food and pharmaceutical industries. It controls the flow of materials through a rotary valve. It has the characteristics of simple structure, convenient operation and good sealing. The rotary discharge valve is mainly composed of a valve body, a rotary valve disc, a drive device and a seal. When the drive device rotates the valve disc, the openings on the valve disc are connected to the outlet on the valve body in sequence, thereby controlling the flow of materials.
[0003] Existing discharge valves usually use a spiral feeding method for discharge, and the discharge speed and amount of the discharge cannot be accurately controlled, resulting in low discharge accuracy. In addition, general discharge valves cannot cut and filter the lumps of objects stuck together during the discharge process. Large lumps can easily cause blockage to the valve body, affecting subsequent use and increasing the number of maintenance times and maintenance costs. Utility Model Content
[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide a rotary discharge valve to solve the problem that the existing discharge valve proposed in the above background technology usually adopts a spiral feeding discharge method for discharge, and the discharge speed and the discharge amount cannot be accurately controlled, resulting in low discharge accuracy, and the general discharge valve cannot cut and filter the lumps of objects stuck together during the discharge process, and the large lumps are easy to cause blockage to the valve body, affecting subsequent use and increasing the number of maintenance times and maintenance costs.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rotary discharge valve, comprising a valve body, a motor fixedly connected to one side of the valve body, a rotating shaft fixedly connected to the output end of the motor, a connecting piece fixedly connected to the outside of the rotating shaft, a circular outer side of the connecting piece is fixedly connected to an ultrasonic transducer, a circular outer side of the connecting piece is fixedly connected to a blade, a connecting plate is symmetrically fixedly connected between two of the blades, cutting blades are fixedly connected to both sides of the connecting plate, a discharge pipe is fixedly connected to the bottom of the valve body, a card slot is provided at the upper end inside the discharge pipe, a filter frame is card-engaged with the inner side of the card slot, a filter screen is fixedly connected to the inside of the filter frame, and a hemispherical valve is provided inside the discharge pipe.
[0006] Preferably, a feed pipe is fixedly connected to the top of the valve body.
[0007] Preferably, a bearing seat is fixedly connected to the other side of the valve body, and the rotating shaft and the bearing seat are rotatably connected.
[0008] Preferably, a scraper is fixedly connected to one end of the blade.
[0009] Preferably, the filter frame is connected to the feed pipe by a clamping block, and a handle is fixedly connected to one side of the filter frame.
[0010] Preferably, a vibrator is fixedly connected to the top of the filter.
[0011] Preferably, a connecting column is fixedly connected to one side of the discharge pipe, a tooth groove is arranged inside the connecting column, a rack is fixedly connected to one side of the hemispherical valve, the rack and the tooth groove are meshingly connected, and a hand-tightened piece is fixedly connected to one end of the rack.
[0012] Preferably, the other side of the discharge pipe is fixedly connected to a limiting cylinder, and the hemispherical valve is rotatably connected to the limiting cylinder via a rotating column.
[0013] Compared with the prior art, the utility model provides a rotary discharge valve, which has the following beneficial effects:
[0014] 1. The utility model sets a motor and a hemispherical valve. The motor can control the rotation speed of the shaft inside the valve body, thereby controlling the rotation of the connecting piece and the blade. By rotating the hand-tightening piece, the rack and the tooth groove are meshed and connected, thereby realizing the rotation of the hemispherical valve inside the discharge pipe, and controlling the size of the discharge port of the discharge pipe. The electric and manual structures simultaneously control the discharge speed and amount of the valve body, thereby achieving the accuracy of discharge and avoiding excessive flow rate and waste of raw materials.
[0015] 2. The utility model provides a cutting blade and a filter frame. The raw materials enter the valve body from the feed pipe. The blades divide the raw materials into grids and discharge them. During the discharge process, the ultrasonic transducer between the two blades provides an ultrasonic bath to make the raw materials tumble in the two blades. The cutting blades cut the lumps produced in the raw materials to avoid large lumps during discharge, which may cause the valve body to be blocked and improve the discharge efficiency of the discharge valve. Then the raw materials fall into the filter frame, and the vibrator is started to filter the raw materials through the filter. Qualified raw materials are discharged from the discharge pipe through the filter, and raw materials with larger particles remain on the surface of the filter. The filter frame is regularly pulled out, and the raw material lumps that have not been filtered are poured back into the valve body from the feed pipe for cutting. The vibrator can also vibrate out the lumps blocked in the filter to ensure the smooth flow of the filter and improve the filtering effect of the filter.
[0016] The parts not involved in the device are the same as the existing technology or can be implemented by using the existing technology. The utility model has a scientific and reasonable structure, is safe and convenient to use, and provides great help to people. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0018] Figure 1 This is a schematic diagram of the axonometric structure of one side of a rotary discharge valve proposed by the utility model;
[0019] Figure 2 This is a schematic diagram of the axonometric structure of the other side of a rotary discharge valve proposed by the utility model;
[0020] Figure 3 This is a schematic diagram of the internal structure of a rotary discharge valve proposed by the utility model;
[0021] Figure 4 This is a schematic diagram of the blade structure of a rotary discharge valve proposed by the utility model;
[0022] Figure 5 This is a schematic diagram of the structure of a discharge pipe of a rotary discharge valve proposed by the utility model;
[0023] Figure 6 This is a schematic diagram of the filter frame structure of a rotary discharge valve proposed by the utility model;
[0024] Figure 7 This is a schematic diagram of the structure of a hemispherical valve of a rotary discharge valve proposed by the utility model;
[0025] In the figure: valve body 1, feed pipe 2, motor 3, rotating shaft 4, bearing seat 5, connecting piece 6, ultrasonic transducer 7, blade 8, connecting plate 9, cutting blade 10, scraper 11, feed pipe 12, slot 13, filter frame 14, block 15, handle 16, filter screen 17, vibrator 18, connecting column 19, tooth groove 20, limit cylinder 21, hemispherical valve 22, rotating column 23, rack 24, hand-tightening piece 25. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figure 1-7The utility model provides a technical solution: a rotary unloading valve, including a valve body 1, a motor 3 is fixedly connected to one side of the valve body 1, a rotating shaft 4 is fixedly connected to the output end of the motor 3, a connecting piece 6 is fixedly connected to the outer side of the rotating shaft 4, the outer side of the connecting piece 6 is circular and fixedly connected to an ultrasonic transducer 7, the outer side of the connecting piece 6 is circular and fixedly connected to a blade 8, a connecting plate 9 is symmetrically fixedly connected between the two blades 8, and cutting blades 10 are fixedly connected on both sides of the connecting plate 9. The ultrasonic transducer 7 provides an ultrasonic bath to make the raw material roll in the two blades 8, and the cutting blade 10 cuts the agglomerates produced in the raw material to avoid large agglomerates during unloading, causing the valve body to be blocked, thereby improving the unloading efficiency of the unloading valve, the valve body 1 A feeding pipe 12 is fixedly connected to the bottom, a card slot 13 is provided at the upper end of the feeding pipe 12, a filter frame 14 is snap-connected to the inner side of the card slot 13, a filter screen 17 is fixedly connected to the filter frame 14, a semi-ball valve 22 is provided inside the feeding pipe 12, the motor 3 can control the rotation speed of the rotating shaft 4 inside the valve body 1, and then control the rotation of the connecting piece 6 and the blade 8, and the hand-tightening piece 25 is rotated to make the rack 24 mesh with the tooth groove 20, so as to realize the rotation of the semi-ball valve 22 inside the feeding pipe 12, and the size of the feeding port of the feeding pipe 12 can be controlled. The electric and manual structures simultaneously control the feeding speed and the amount of the valve body to achieve the accuracy of feeding and avoid excessive flow rate to cause waste of raw materials.
[0028] In the utility model, preferably, a feed pipe 2 is fixedly connected to the top of the valve body 1 .
[0029] In the present invention, preferably, a bearing seat 5 is fixedly connected to the other side of the valve body 1, and the rotating shaft 4 and the bearing seat 5 are rotatably connected.
[0030] In the utility model, preferably, a scraper 11 is fixedly connected to one end of the blade 8 to scrape the inner wall of the valve body 1 to prevent the raw material from adhering to the inner wall of the valve body 1 and causing waste of the raw material.
[0031] In the present invention, preferably, the filter frame 14 is engaged and connected with the feed pipe 12 via a clamping block 15 , and a handle 16 is fixedly connected to one side of the filter frame 14 .
[0032] In the present invention, preferably, a vibrator 18 is fixedly connected to the top of the filter screen 17 , and the vibrator 18 can also vibrate out the lumps blocked in the filter screen 17 , thereby ensuring the smooth flow of the filter screen 17 and improving the filtering effect of the filter screen 17 .
[0033] In the utility model, preferably, a connecting column 19 is fixedly connected to one side of the discharge pipe 12, a tooth groove 20 is arranged inside the connecting column 19, a rack 24 is fixedly connected to one side of the hemispherical valve 22, the rack 24 and the tooth groove 20 are meshingly connected, and a hand-tightened piece 25 is fixedly connected to one end of the rack 24.
[0034] In the present invention, preferably, the other side of the feed pipe 12 is fixedly connected to the limiting cylinder 21 , and the hemispherical valve 22 is rotatably connected to the limiting cylinder 21 via a rotating column 23 .
[0035] The working principle and use process of the utility model are as follows: when in use, firstly, the raw material is poured into the valve body 1 from the feed pipe 2, and the blades 8 divide and discharge the raw material. During the discharge process, the motor 3 can control the rotation speed of the shaft 4 inside the valve body 1, and then control the rotation of the connecting piece 6 and the blades 8. The ultrasonic transducer 7 between the two blades 8 provides an ultrasonic bath to make the raw material roll in the two blades 8. The cutting blade 10 cuts the agglomerates produced in the raw material to avoid large agglomerates during discharge, which may cause the valve body to be blocked, thereby improving the discharge efficiency of the discharge valve. Then the raw material falls into the filter frame 14, and the vibrator 18 is started to make the filter screen 17 filter the raw material. The qualified raw material passes through the filter screen 17 from the discharge pipe 12 The raw materials with larger particles are discharged from the filter 17, and the filter frame 14 is regularly pulled out, and the raw material agglomerates that have not been filtered by the filter 17 are poured back into the valve body 1 from the feed pipe 2 for cutting. The vibrator 18 can also vibrate out the agglomerates blocked in the filter 17 to ensure the smooth flow of the filter 17 and improve the filtering effect of the filter 17. Then, by rotating the hand-tightening piece 25, the rack 24 is meshed with the tooth groove 20 to realize the rotation of the hemispherical valve 22 inside the discharge pipe 12, and the size of the discharge port of the discharge pipe 12 can be controlled. The electric and manual structures simultaneously control the discharge speed and amount of the valve body to achieve the accuracy of discharge and avoid excessive flow rate to cause waste of raw materials.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A rotary discharge valve, comprising a valve body (1), characterized in that: A motor (3) is fixedly connected to one side of the valve body (1), a rotating shaft (4) is fixedly connected to the output end of the motor (3), a connecting piece (6) is fixedly connected to the outer side of the rotating shaft (4), the outer side of the connecting piece (6) is circular and fixedly connected to an ultrasonic transducer (7), the outer side of the connecting piece (6) is circular and fixedly connected to a blade (8), a connecting plate (9) is symmetrically fixedly connected between two blades (8), and cutting blades (10) are fixedly connected to both sides of the connecting plate (9), a feed pipe (12) is fixedly connected to the bottom of the valve body (1), a slot (13) is provided at the upper end of the feed pipe (12), a filter frame (14) is snap-fitted to the inner side of the slot (13), a filter screen (17) is fixedly connected to the inside of the filter frame (14), and a semi-ball valve (22) is provided inside the feed pipe (12).
2. A rotary discharge valve according to claim 1, characterized in that: A feed pipe (2) is fixedly connected to the top of the valve body (1).
3. A rotary discharge valve according to claim 1, characterized in that: A bearing seat (5) is fixedly connected to the other side of the valve body (1), and the rotating shaft (4) and the bearing seat (5) are rotatably connected.
4. A rotary discharge valve according to claim 1, characterized in that: One end of the blade (8) is fixedly connected to a scraper (11).
5. The rotary discharge valve according to claim 1, characterized in that: The filter frame (14) is connected to the feed pipe (12) by means of a clamping block (15), and a handle (16) is fixedly connected to one side of the filter frame (14).
6. The rotary discharge valve according to claim 1, characterized in that: A vibrator (18) is fixedly connected to the top of the filter screen (17).
7. The rotary discharge valve according to claim 1, characterized in that: A connecting column (19) is fixedly connected to one side of the discharge pipe (12), and a tooth groove (20) is arranged inside the connecting column (19). A rack (24) is fixedly connected to one side of the hemispherical valve (22), and the rack (24) and the tooth groove (20) are meshingly connected. A hand-tightening piece (25) is fixedly connected to one end of the rack (24).
8. The rotary discharge valve according to claim 1, characterized in that: The other side of the feed pipe (12) is fixedly connected to a limiting cylinder (21), and the hemispherical valve (22) is rotatably connected to the limiting cylinder (21) via a rotating column (23).