Intelligent plate type heat exchange unit

By introducing a servo motor-driven screw and threaded sleeve system into the plate heat exchanger, the problem of difficulty in replacing traditional heat exchange plates is solved, and a more efficient disassembly and assembly process and a more stable fixing effect are achieved.

CN222514288UActive Publication Date: 2025-02-21SIPING AIWEI ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421308442.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-02-21
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

Traditional plate heat exchangers require special tools when replacing heat exchange plates, and the screws are easily lost after being removed, resulting in difficulty and time-consuming replacement.

Method used

The servo motor, screw rod, thread sleeve, slider, slider and other components are used to drive the screw to rotate through the servo motor to drive the thread sleeve and slider to move, thereby realizing the unlocking and replacement of the heat exchange plate by moving the compression plate.

Benefits of technology

While not reducing the fixing strength of the heat exchange plate, the disassembly and assembly efficiency of the heat exchange plate is improved, the replacement process is simplified, and labor intensity and time consumption are reduced.

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Abstract

The utility model discloses an intelligent plate type heat exchange unit which comprises a fixed pressing plate, the middle of the left side of the fixed pressing plate is in bolted connection with a fixed seat, the inner side of the fixed seat is rotationally connected with a lead screw through a bearing, the surface of the lead screw is in threaded connection with a threaded sleeve, and the middle of the left side of the fixed pressing plate is in bolted connection with a servo motor. A servo motor is arranged on the left side of the fixed pressing plate, the output end of the servo motor is in bolted connection with the front face of the lead screw, connecting rods are hinged to the left sides of the threaded sleeves, sliding blocks are hinged to the other ends of the connecting rods, and a movable pressing plate is arranged on the left side of the fixed pressing plate. According to the heat exchanger, driving of the servo motor is matched with linkage of the connecting rods, so that the movable pressing plate unlocks the heat exchange plate, the fixing strength of the heat exchange plate on the heat exchanger is not reduced, meanwhile, the dismounting and mounting efficiency of the heat exchange plate is improved, and the practicability of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat exchange units, in particular to an intelligent plate-type heat exchange unit. Background Art

[0002] Urban centralized heating is an important part of urban municipal administration, in which the heating station is a bridge connecting the urban heating network and the user's heating network. The plate heat exchange unit has a compact structure, reliable operation, and simple and intuitive operation. It is the preferred high-efficiency energy-saving equipment for the heating station. The plate heat exchanger unit is a type of heat exchanger unit. Its characteristic is that it uses a plate heat exchanger. Under the same pressure loss, its heat transfer coefficient is 3-5 times higher than that of a tube heat exchanger, and the floor area is one-third of that of a tube heat exchanger. The heat recovery rate can be as high as 90% or more.

[0003] At present, a Chinese utility model with announcement number: CN202021491789.2 discloses a plate type heat exchange unit, including a plate heat exchanger, a circulating pump, a hot water tank, a water heater, multiple groups of water pipes, a base, an air pressure pump, an inflation pipe, an air bag, a pressure plate, a buffer spring, a positioning block, an adjusting bolt, a pressure reducing valve and a pressure block. A pressure reducing chamber and a hot water chamber are provided in the hot water tank, and the pressure reducing chamber and the hot water chamber are communicated. The pressure plate is located in the pressure reducing chamber, and the top of the pressure plate is tightly attached to the bottom end of the air bag. The side wall of the air bag is provided with an air inlet, and the top of the air bag is provided with an exhaust port. The output end of the air pressure pump is connected to the air inlet through the side wall of the hot water tank through the inflation pipe, and the exhaust port is connected to the pressure reducing valve. A working chamber is provided in the pressure reducing valve, and the pressure block is located at the lower part of the working chamber, and the top of the pressure block is connected to the bottom end of the buffer spring, and the top of the buffer spring is connected to the bottom end of the positioning block.

[0004] However, the above device still has certain defects. For example, when the plate heat exchanger is blocked and cannot work properly, it must be disassembled and cleaned to remove the impurities inside the plate heat exchanger. This disassembly and reassembly method takes a lot of time and is labor-intensive. If errors occur during assembly, such as leakage, it is necessary to disassemble and reassemble, which is easy to repeat work. In addition, when replacing the heat exchange plates of traditional plate heat exchangers, they are generally fixed with screws. It is troublesome to replace them and requires special tools. At the same time, since the screws are stored separately after disassembly, they are easy to lose. Based on the above problems, we provide an intelligent plate heat exchange unit. Utility Model Content

[0005] The purpose of the utility model is to provide an intelligent plate heat exchange unit, which has the advantages of improving the efficiency of disassembly and assembly of the heat exchange plate without reducing the fixing strength of the heat exchange plate on the heat exchanger, and improving the practicality of the device. It solves the problem that when the heat exchange plate of the traditional plate heat exchanger is replaced, it is generally fixed by screws, which is troublesome to replace and requires special tools for replacement. At the same time, since the screws are stored separately after removal, they are easy to be lost.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an intelligent plate-type heat exchange unit, comprising a fixed pressing plate, a fixed seat is bolted to the middle of the left side of the fixed pressing plate, a screw rod is rotatably connected to the inner side of the fixed seat through a bearing, a threaded sleeve is threadedly connected to the surface of the screw rod, a servo motor is bolted to the middle of the left side of the fixed pressing plate, and the output end of the servo motor is bolted to the front side of the screw rod, a connecting rod is hinged to the left side of the threaded sleeve, a slider is hinged to the other end of the connecting rod, and a slider is arranged on the left side of the fixed pressing plate. A movable pressure plate is provided, and sliding grooves are provided at the front and rear of the middle part of the right side of the movable pressure plate, a sliding rod is bolted to the inner side of the sliding groove, and the surface of the sliding rod is slidably connected to the inner side of the sliding block, a support plate is provided on the left side of the movable pressure plate, heat exchange grooves are provided at the four corners of the support plate surface, a mounting plate is bolted to the surface of the heat exchange groove, and fixing mechanisms are provided on the upper and lower sides of the left side of the mounting plate, a filter screen is slidably inserted into the inner side of the heat exchange groove, a connecting plate is bolted to the left side of the filter screen, and mounting grooves are provided on both sides of the connecting plate surface.

[0007] The utility model is further configured as follows: the fixing mechanism includes a mounting seat, a partition plate is bolted to the middle of the inner cavity of the mounting seat, through grooves are opened on both sides of the top and bottom of the mounting seat, a triangular block is slidably connected to the inner side of the through groove, a spring is bolted to the outer side of the partition plate, and the other end of the spring is bolted to the inner side of the triangular block.

[0008] The above technical solution is adopted: the mounting seat is used as the outer shell and mounting frame of the fixing mechanism, and the space in the inner cavity of the mounting seat is separated by a partition plate. The triangular block extends to the outside of the mounting seat through the through groove, and the connecting plate and the filter screen are fixed by the triangular block. The spring will shrink after the triangular block moves into the inner cavity of the mounting seat. After the triangular block loses limit or external force control, the spring will reset the triangular block by its own elastic force.

[0009] The utility model is further configured that fixing holes are provided on both the front and rear sides of the support plate and the movable pressing plate, and first limiting rods are provided on the inner sides of the fixing holes.

[0010] By adopting the above technical solution, the first limiting rod can be fixed in the front and rear fixing holes of the support plate and the movable pressing plate, and the heat exchange plate inside the support plate and the movable pressing plate is limited and fixed on the front and rear sides.

[0011] The utility model is further configured that baffles are bolted to the front and rear of the middle portion of the fixed pressing plate, and a second limiting rod is bolted to the lower portion of the left side of the fixed pressing plate.

[0012] By adopting the above technical solution, the baffle plate protects the driving mechanism installed on the fixed pressing plate, and the second limiting rod can provide upward support for the heat exchange plate between the movable pressing plate and the support plate.

[0013] The utility model is further configured that a third limiting rod is bolted to the front and rear of the middle portion of the right side of the movable pressing plate, and the surface of the third limiting rod is slidably connected to the inner side of the middle portion of the fixed pressing plate.

[0014] By adopting the above technical solution, the third limiting rod can assist the movable pressing plate to move horizontally axially on the left side of the fixed pressing plate, thereby providing horizontal support and limiting for the movable pressing plate.

[0015] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0016] 1. The utility model is provided with components such as a servo motor, a screw rod, a threaded sleeve, a slider, and a slide rod, and can unlock the heat exchange plate by moving the clamping plate through the driving of the servo motor and the linkage of the connecting rod, thereby improving the disassembly and assembly efficiency of the heat exchange plate and improving the practicality of the device without reducing the fixing strength of the heat exchange plate on the heat exchanger;

[0017] 2. The utility model arranges components such as support plates, heat exchange grooves, mounting plates, fixing mechanisms and filter screens, and inserts filter screens between heat exchange plates, thereby reducing the blockage frequency of the heat exchanger. At the same time, when the filter screen needs to be replaced after long-term use, the filter screen can be quickly taken out for replacement and cleaning through the fixing mechanism, thereby improving the stability of the device during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a front view of the overall structure of the utility model;

[0019] Figure 2 It is a side view of the overall structure of the utility model;

[0020] Figure 3 This is a top view of the overall structure of the utility model;

[0021] Figure 4 For this utility model Figure 3 A magnified view of the structure at center;

[0022] Figure 5 For this utility model Figure 1 Enlarged view of the structure at point B in the middle.

[0023] In the figure: 1. fixed clamping plate; 2. fixed seat; 3. screw rod; 4. threaded sleeve; 5. servo motor; 6. connecting rod; 7. slider; 8. movable clamping plate; 9. slide groove; 10. slide rod; 11. support plate; 12. heat exchange plate; 13. heat exchange groove; 14. mounting plate; 15. fixing mechanism; 16. filter screen; 17. connecting plate; 18. mounting groove; 19. fixing hole; 20. first limiting rod; 21. baffle; 22. second limiting rod; 23. third limiting rod; 151. mounting seat; 152. partition plate; 153. through groove; 154. triangle block; 155. spring. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Embodiment 1:

[0026] See also Figure 1-5 A smart plate-type heat exchange unit comprises a fixed pressing plate 1, a fixed seat 2 is bolted to the middle of the left side of the fixed pressing plate 1, a screw rod 3 is rotatably connected to the inner side of the fixed seat 2 through a bearing, a threaded sleeve 4 is threadedly connected to the surface of the screw rod 3, a servo motor 5 is bolted to the middle of the left side of the fixed pressing plate 1, and the output end of the servo motor 5 is bolted to the front of the screw rod 3, a connecting rod 6 is hinged to the left side of the threaded sleeve 4, a slider 7 is hinged to the other end of the connecting rod 6, a movable pressing plate 8 is arranged on the left side of the fixed pressing plate 1, and a slide groove 9 is opened at the front and rear of the middle of the right side of the movable pressing plate 8, a slide rod 10 is bolted to the inner side of the slide groove 9, and the surface of the slide rod 10 is slidably connected to the inner side of the slider 7.

[0027] The fixing mechanism 15 includes a mounting seat 151, a partition plate 152 is bolted to the middle of the inner cavity of the mounting seat 151, through grooves 153 are provided on both the top and bottom sides of the mounting seat 151, a triangular block 154 is slidably connected to the inner side of the through groove 153, a spring 155 is bolted to the outer side of the partition plate 152, and the other end of the spring 155 is bolted to the inner side of the triangular block 154. By arranging the mounting seat 151, the partition plate 152, the through groove 153, the triangular block 154 and the spring 155, the mounting seat 151 can be made It serves as the outer shell and mounting frame of the fixing mechanism 15, and the space in the inner cavity of the mounting seat 151 is separated by a partition plate 152. The triangular block 154 extends to the outside of the mounting seat 151 through the through groove 153, and the connecting plate 17 and the filter screen 16 are fixed by the triangular block 154. The spring 155 will shrink after the triangular block 154 moves into the inner cavity of the mounting seat 151. After the triangular block 154 loses the limit or external force control, the spring 155 will reset the triangular block 154 by its own elastic force.

[0028] The support plate 11 and the movable pressure plate 8 are provided with fixing holes 19 on the front and rear sides, and the inner sides of the fixing holes 19 are provided with first limiting rods 20. By providing the fixing holes 19 and the first limiting rods 20, the first limiting rods 20 can be fixed in the fixing holes 19 on the front and rear sides of the support plate 11 and the movable pressure plate 8, and the heat exchange plate 12 on the inner sides of the support plate 11 and the movable pressure plate 8 can be limited and fixed on the front and rear sides.

[0029] Brief description of the use process: When replacing the heat exchange plate 12, first turn on the servo motor 5, so that the servo motor 5 is used as a driving source to drive the screw 3 to rotate. During the rotation of the screw 3, the threaded sleeve 4 will drive the horizontal axial movement of the threaded sleeve 4 on its surface. Since the threaded sleeve 4 and one end of the slider 7 are evenly connected to the connecting rod 6, when the threaded sleeves 4 on both sides move in opposite directions, the two sides of the connecting rod 6 are driven and pull the slider 7 to move in opposite directions on the surface of the slide rod 10. At this time, the movable clamping plate 8 is driven and gradually moves toward the inside of the fixed clamping plate 1. Since the extrusion limit of the movable clamping plate 8 on the heat exchange plate 12 fails, the heat exchange plate 12 can be taken out from between the movable clamping plate 8 and the support plate 11, and finally the replacement is completed.

[0030] Embodiment 2:

[0031] See also Figure 1-5 An intelligent plate-type heat exchange unit, a support plate 11 is arranged on the left side of a movable pressing plate 8, heat exchange grooves 13 are opened at the four corners of the surface of the support plate 11, a mounting plate 14 is bolted to the surface of the heat exchange groove 13, and fixing mechanisms 15 are arranged on the upper and lower sides of the left side of the mounting plate 14, a filter screen 16 is slidably inserted into the inner side of the heat exchange groove 13, a connecting plate 17 is bolted to the left side of the filter screen 16, and mounting grooves 18 are opened on both sides of the surface of the connecting plate 17.

[0032] Baffles 21 are bolted to the front and back of the middle part of the fixed pressing plate 1, and a second limiting rod 22 is bolted to the lower part of the left side of the fixed pressing plate 1. By setting the baffle 21 and the second limiting rod 22, the baffle 21 can protect the driving mechanism installed on the fixed pressing plate 1, and at the same time, the second limiting rod 22 can provide upward support for the heat exchange plate 12 between the movable pressing plate 8 and the support plate 11.

[0033] A third limiting rod 23 is bolted to the front and rear of the middle right side of the movable pressure plate 8, and the surface of the third limiting rod 23 is slidably connected to the inner side of the middle of the fixed pressure plate 1. By setting the third limiting rod 23, the third limiting rod 23 can assist the movable pressure plate 8 to move horizontally axially on the left side of the fixed pressure plate 1, thereby providing horizontal support and limitation for the movable pressure plate 8.

[0034] Brief description of the usage process: after the filter screen 16 inside the heat exchange slot 13 of the heat exchange unit is blocked, the user only needs to press the triangular blocks 154 on both sides of the mounting seat 151. After the triangular blocks 154 shrink inward, they will squeeze the springs 155 in the inner cavity of the mounting seat 151. At this time, the connecting plate 17 and the mounting slot 18 lose the fixed limit of the triangular blocks 154. The user can take out the connecting plate 17 and the filter screen 16 in the heat exchange slot 13 and replace them. After putting the filter screen 16 into the heat exchange slot 13 again, align the mounting slots 18 on both sides of the connecting plate 17 with the mounting seat 151 on the left side of the mounting plate 14, and insert the mounting slot 18 and the triangular blocks 154 into the mounting slot 18. When the triangular blocks 154 pass through the mounting slot 18, the triangular blocks 154 lose their limit, and the springs 155 will push the triangular blocks 154 to move outward through their own elastic force, and finally the triangular blocks 154 on both sides of the mounting seat 151 will fix the connecting plate 17 and the filter screen 16 again.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An intelligent plate-type heat exchange unit, comprising a fixed pressing plate (1), characterized in that: A fixed seat (2) is bolted to the middle of the left side of the fixed clamping plate (1), and a screw rod (3) is rotatably connected to the inner side of the fixed seat (2) through a bearing, and a threaded sleeve (4) is threadedly connected to the surface of the screw rod (3). A servo motor (5) is bolted to the middle of the left side of the fixed clamping plate (1), and the output end of the servo motor (5) is bolted to the front side of the screw rod (3). A connecting rod (6) is hinged to the left side of the threaded sleeve (4), and a sliding block (7) is hinged to the other end of the connecting rod (6). A movable clamping plate (8) is arranged on the left side of the fixed clamping plate (1), and a sliding groove (9) is provided at the front and rear of the middle of the right side of the movable clamping plate (8), and a sliding rod is bolted to the inner side of the sliding groove (9). (10), and the surface of the sliding rod (10) is slidably connected to the inner side of the sliding block (7), a support plate (11) is arranged on the left side of the movable pressing plate (8), and a heat exchange plate (12) is arranged between the support plate (11) and the movable pressing plate (8), four corners of the surface of the support plate (11) are provided with heat exchange grooves (13), the surface of the heat exchange groove (13) is bolted with a mounting plate (14), and fixing mechanisms (15) are arranged on the upper and lower sides of the left side of the mounting plate (14), a filter screen (16) is slidably inserted into the inner side of the heat exchange groove (13), a connecting plate (17) is bolted to the left side of the filter screen (16), and mounting grooves (18) are arranged on both sides of the surface of the connecting plate (17).

2. The intelligent plate heat exchange unit according to claim 1, characterized in that: The fixing mechanism (15) comprises a mounting seat (151), a partition plate (152) is bolted to the middle of the inner cavity of the mounting seat (151), through grooves (153) are provided on both the top and bottom sides of the mounting seat (151), a triangular block (154) is slidably connected to the inner side of the through groove (153), a spring (155) is bolted to the outer side of the partition plate (152), and the other end of the spring (155) is bolted to the inner side of the triangular block (154).

3. The intelligent plate heat exchange unit according to claim 1, characterized in that: The support plate (11) and the movable pressing plate (8) are both provided with fixing holes (19) on the front and rear sides, and the inner sides of the fixing holes (19) are both provided with first limiting rods (20).

4. The intelligent plate heat exchange unit according to claim 1, characterized in that: Baffles (21) are bolted to the front and rear of the middle of the fixed pressing plate (1), and a second limiting rod (22) is bolted to the lower part of the left side of the fixed pressing plate (1).

5. The intelligent plate heat exchange unit according to claim 1, characterized in that: The front and rear of the middle right side of the movable clamping plate (8) are both bolted with a third limiting rod (23), and the surface of the third limiting rod (23) is slidably connected to the inner side of the middle of the fixed clamping plate (1).

Citation Information

Patent Citations

  • Plate type heat exchanger unit

    CN212620292U