Coil joint crimping equipment for permanent magnet synchronous motor

By designing an automated pushing and crimping mechanism, the inefficiency caused by artificial crimping during the crimping of the coil joint of the permanent magnet synchronous motor is solved, and automated crimping is achieved and processing efficiency is improved.

CN222515090UActive Publication Date: 2025-02-21SHANDONG QILIPU ELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202421027359.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-02-21
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

During the crimping process of permanent magnet synchronous motor coil joints, artificial crimping is required, resulting in a reduced processing efficiency.

Method used

A permanent magnet synchronous motor coil joint crimping device including a material pushing mechanism and a crimping mechanism is designed to reduce manpower participation through an automated material pushing and crimping process.

Benefits of technology

The permanent magnet synchronous motor coil joint crimping process is automated, reducing manpower and improving processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of permanent magnet synchronous motor coil joint crimping, in particular to permanent magnet synchronous motor coil joint crimping equipment, which is provided with a material pushing mechanism and a crimping mechanism, so that materials can be automatically crimped in the permanent magnet synchronous motor coil joint crimping process, the manpower cost is reduced, and the production efficiency is improved. The processing efficiency is improved; comprising a supporting mechanism; the device further comprises two limiting mechanisms, two conveying mechanisms, a crimping mechanism, a material storage mechanism and a material pushing mechanism, the two limiting mechanisms are installed on the supporting mechanism, one conveying mechanism is installed on each limiting mechanism, the crimping mechanism is installed at the upper end of the supporting mechanism, the material storage mechanism is installed at the upper end of the supporting mechanism, and the material pushing mechanism is installed in the material storage mechanism; the supporting mechanism is used for supporting, the limiting mechanism is used for limiting, the conveying mechanism is used for conveying, the crimping mechanism is used for crimping, the storage mechanism is used for storing materials, and the pushing mechanism is used for feeding materials.
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Description

Technical Field

[0001] The utility model relates to the technical field of crimping of permanent magnet synchronous motor coil joints, in particular to a permanent magnet synchronous motor coil joint crimping device. Background Art

[0002] The crimping of permanent magnet synchronous motor coil connectors is an important part of the motor manufacturing and maintenance process, which is related to the performance and safety of the motor.

[0003] In the existing permanent magnet synchronous motor coil connector crimping equipment, for example, a permanent magnet synchronous motor coil connector crimping equipment disclosed in the utility model patent application number 200810185386.2, the crimping structure of the invention can also be applied to various crimping terminals such as male terminals and crimping terminals without insulating clips.

[0004] However, during the crimping process of the permanent magnet synchronous motor coil connector, the connector still needs to be crimped manually, which reduces the processing efficiency. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a permanent magnet synchronous motor coil joint crimping device which is equipped with a pushing mechanism and a crimping mechanism, so that the material can be automatically crimped during the crimping process of the permanent magnet synchronous motor coil joint, thereby reducing manpower and improving processing efficiency.

[0006] The utility model discloses a permanent magnet synchronous motor coil joint crimping device, comprising a supporting mechanism; further comprising two groups of limiting mechanisms, two groups of conveying mechanisms, a crimping mechanism, a material storage mechanism and a material pushing mechanism, wherein the two groups of limiting mechanisms are mounted on the supporting mechanism, a group of conveying mechanisms is mounted on each group of limiting mechanisms, the crimping mechanism is mounted on the upper end of the supporting mechanism, the material storage mechanism is mounted on the upper end of the supporting mechanism, and the material pushing mechanism is mounted inside the material storage mechanism;

[0007] The supporting mechanism performs supporting, the limiting mechanism performs limiting, the conveying mechanism performs conveying, the crimping mechanism performs crimping, the material storing mechanism performs material storing, and the material pushing mechanism performs material loading; the joint is stored by opening the material storing mechanism, the thread head is limited by opening the limiting mechanism, the thread head is conveyed by the conveying mechanism, the thread head is limited by the supporting mechanism, the joint is loaded by opening the pushing mechanism, and the thread head and the joint are crimped by opening the crimping mechanism, so that during the crimping process of the permanent magnet synchronous motor coil joint, the material can be automatically crimped, which reduces manpower and improves processing efficiency.

[0008] Preferably, the supporting mechanism includes a platform, a limiting hole platform and a supporting platform, the limiting hole platform is installed on the upper end of the platform, and the supporting platform is installed on the upper end of the platform; the thread head is limited and tightened by the limiting hole platform, and the joint is supported by the supporting platform.

[0009] Preferably, the limiting mechanism includes a slider, a lead screw and a motor 1, the slider is slidably mounted on the platform, the lead screw is rotatably mounted on the platform, and the lead screw is threadedly engaged with the slider, the motor 1 is mounted on the platform, and the output end of the motor 1 is connected to the input end of the lead screw; the lead screw is rotated by turning on the motor 1, and the lead screw rotates while threadedly engaging with the slider to move the slider to limit the thread head.

[0010] Preferably, the conveying mechanism includes a roller and a motor 1, the roller is rotatably mounted on the slider, and the roller input end extends to the upper side of the slider, the motor 2 is mounted on the upper end of the slider, and the motor 2 output end is connected to the roller input end; by turning on the motor 2, the roller is driven to rotate and convey the thread head.

[0011] Preferably, the crimping mechanism includes a frame, two groups of telescopic cylinders one, two groups of extrusion blocks, telescopic cylinders two and top pressure blocks. The frame is installed at the upper end of the platform, the two groups of telescopic cylinders one are installed on the frame, a group of extrusion blocks are installed on the output end of each group of telescopic cylinders one, the telescopic cylinders two are installed at the lower end of the frame, and the top pressure blocks are installed at the lower end of the telescopic cylinders two; the extrusion blocks are transmitted by opening the telescopic cylinders one to clamp and bend the joints, and the top pressure blocks are transmitted by opening the telescopic cylinders two to cooperate with the support platform to crimp the joints and the wire ends.

[0012] Preferably, the material storage mechanism includes a material tower, a pressing block and a spring. The material tower is installed on the upper end of the support platform, the pressing block is slidably installed in the material tower, and the pressing block is connected to the material tower through a spring; the pressing block is supported by the spring so that the pressing block can store multiple sets of joints.

[0013] Preferably, the pushing mechanism includes a pushing block, a third motor, a disc and a connecting rod. The pushing block is slidably installed in the material tower, the third motor is installed at the upper end of the platform, the disc is connected to the output end of the third motor, the connecting rod is rotatably installed at the right end of the disc, and the connecting rod is rotatably connected to the pushing block; the disc is rotated by turning on the third motor, and the disc rotates while cooperating with the connecting rod to drive the pushing block so that the pushing block reciprocates to load the joint.

[0014] Compared with the prior art, the utility model has the following beneficial effects: the joints are stored by opening the material storage mechanism, the thread ends are limited by opening the limiting mechanism, the thread ends are transported by the conveying mechanism, the thread ends are limited by the supporting mechanism, the joints are loaded by opening the pushing mechanism, and the thread ends and the joints are crimped by opening the crimping mechanism, so that the materials can be automatically crimped during the crimping process of the permanent magnet synchronous motor coil joints, which reduces manpower and improves processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1It is a schematic diagram of the axonometric structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the first front section axonometric structure of the utility model;

[0017] Figure 3 It is a second front section axonometric structural schematic diagram of the utility model;

[0018] Figure 4 It is a right-side sectional axonometric structural schematic diagram of the utility model;

[0019] Markings in the attached drawings: 1. Support mechanism; 11. Platform; 12. Limit hole platform; 13. Support platform; 2. Limit mechanism; 21. Slider; 22. Screw; 23. Motor 1; 3. Conveying mechanism; 31. Roller; 32. Motor 2; 4. Crimping mechanism; 41. Stand; 42. Telescopic cylinder 1; 43. Extrusion block; 44. Telescopic cylinder 2; 45. Top pressure block; 5. Material storage mechanism; 51. Material tower; 52. Pressure block; 53. Spring; 6. Pushing mechanism; 61. Pushing block; 62. Motor 3; 63. Disc; 64. Connecting rod. DETAILED DESCRIPTION

[0020] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0021] Example 1

[0022] like Figures 1 to 4 As shown, it includes a support mechanism 1, and also includes two groups of limiting mechanisms 2, two groups of conveying mechanisms 3, a crimping mechanism 4, a material storage mechanism 5 and a material pushing mechanism 6. The two groups of limiting mechanisms 2 are installed on the support mechanism 1, and each group of limiting mechanisms 2 is installed with a group of conveying mechanisms 3. The crimping mechanism 4 is installed on the upper end of the support mechanism 1, the material storage mechanism 5 is installed on the upper end of the support mechanism 1, and the material pushing mechanism 6 is installed in the material storage mechanism 5;

[0023] The support mechanism 1 performs support, the limiting mechanism 2 performs limiting, the conveying mechanism 3 performs conveying, the crimping mechanism 4 performs crimping, the material storage mechanism 5 performs material storage, and the material pushing mechanism 6 performs material loading;

[0024] The support mechanism 1 includes a platform 11, a position-limiting hole platform 12 and a support platform 13. The position-limiting hole platform 12 is installed on the upper end of the platform 11, and the support platform 13 is installed on the upper end of the platform 11;

[0025] The limiting mechanism 2 includes a slider 21, a lead screw 22 and a motor 23. The slider 21 is slidably mounted on the platform 11, the lead screw 22 is rotatably mounted on the platform 11, and the lead screw 22 is threadedly matched with the slider 21. The motor 23 is mounted on the platform 11, and the output end of the motor 23 is connected to the input end of the lead screw 22.

[0026] The conveying mechanism 3 includes a roller 31 and a motor 1 23. The roller 31 is rotatably mounted on the slider 21, and the input end of the roller 31 extends to the upper side of the slider 21. The motor 2 32 is mounted on the upper end of the slider 21, and the output end of the motor 2 32 is connected to the input end of the roller 31.

[0027] The crimping mechanism 4 includes a stand 41, two sets of telescopic cylinders 1 42, two sets of extrusion blocks 43, a telescopic cylinder 2 44 and a top pressure block 45. The stand 41 is installed on the upper end of the platform 11, and the two sets of telescopic cylinders 1 42 are installed on the stand 41. A set of extrusion blocks 43 are installed on the output end of each set of telescopic cylinders 1 42. The telescopic cylinder 2 44 is installed at the lower end of the stand 41, and the top pressure block 45 is installed at the lower end of the telescopic cylinder 2 44.

[0028] The material storage mechanism 5 includes a material tower 51, a pressing block 52 and a spring 53. The material tower 51 is installed on the upper end of the support platform 13, and the pressing block 52 is slidably installed in the material tower 51. The pressing block 52 and the material tower 51 are connected by the spring 53.

[0029] The pushing mechanism 6 includes a pushing block 61, a motor 3 62, a disc 63 and a connecting rod 64. The pushing block 61 is slidably installed in the material tower 51, the motor 3 62 is installed at the upper end of the platform 11, the disc 63 is connected to the output end of the motor 3 62, and the connecting rod 64 is rotatably installed at the right end of the disc 63, and the connecting rod 64 is rotatably connected to the pushing block 61;

[0030] The spring 53 is used to support the pressing block 52 so that the pressing block 52 can store multiple groups of joints. The motor 1 23 is turned on to drive the lead screw 22 to rotate the lead screw 22. The lead screw 22 rotates and is threadedly matched with the slider 21 so that the slider 21 moves to limit the thread head. The motor 2 32 is turned on to drive the roller 31 so that the roller 31 rotates to transport the thread head. The thread head is limited and tightened by the limit hole platform 12. The joint is supported by the support platform 13. The motor 3 62 is turned on to drive the disc 63. The disc 63 is rotated by the movement, and the disc 63 rotates, and at the same time, the connecting rod 64 is cooperated to drive the push block 61 so that the push block 61 moves back and forth to load the joint, and the extrusion block 43 is driven by opening the telescopic cylinder 1 42 so that the extrusion block 43 clamps and bends the joint, and the top pressure block 45 is driven by opening the telescopic cylinder 2 44 so that the top pressure block 45 cooperates with the support platform 13 to crimp the joint and the wire end, so that during the crimping process of the permanent magnet synchronous motor coil joint, the material can be automatically crimped, which reduces manpower and improves processing efficiency.

[0031] like Figures 1 to 4 As shown, the utility model is a permanent magnet synchronous motor coil joint crimping device. When working, the spring 53 is used to support the pressing block 52 so that the pressing block 52 can store multiple groups of joints. The motor 1 23 is turned on to drive the lead screw 22 to rotate the lead screw 22. While the lead screw 22 rotates, it is threadedly matched with the slider 21 so that the slider 21 moves to limit the thread head. The motor 2 32 is turned on to drive the roller 31 so that the roller 31 rotates to transport the thread head. The thread head is alignable with the limit hole 12. The limit tightening is carried out, the joint is supported by the support platform 13, the disc 63 is driven by turning on the motor three 62 to rotate the disc 63, and the disc 63 rotates while cooperating with the connecting rod 64 to drive the push block 61 so that the push block 61 reciprocates to feed the joint, the extrusion block 43 is driven by turning on the telescopic cylinder one 42 so that the extrusion block 43 clamps and bends the joint, and the top pressure block 45 is driven by turning on the telescopic cylinder two 44 so that the top pressure block 45 cooperates with the support platform 13 to crimp the joint and the wire end.

[0032] The motor 1 23, motor 2 32, telescopic cylinder 1 42, telescopic cylinder 2 44 and motor 3 62 of the utility model are purchased on the market, and technicians in the industry only need to install and operate them according to the accompanying instruction manuals, without the need for technicians in this field to make creative efforts.

[0033] The main function realized by the utility model is: in the process of crimping the permanent magnet synchronous motor coil joint, by arranging the pushing mechanism and the crimping mechanism, the material can be automatically crimped during the crimping process of the permanent magnet synchronous motor coil joint, thereby reducing manpower and improving processing efficiency.

[0034] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A permanent magnet synchronous motor coil connector crimping device, comprising a supporting mechanism (1); characterized in that: It also comprises two groups of limiting mechanisms (2), two groups of conveying mechanisms (3), a crimping mechanism (4), a material storage mechanism (5) and a material pushing mechanism (6), wherein the two groups of limiting mechanisms (2) are mounted on the supporting mechanism (1), a group of conveying mechanisms (3) are mounted on each group of limiting mechanisms (2), the crimping mechanism (4) is mounted on the upper end of the supporting mechanism (1), the material storage mechanism (5) is mounted on the upper end of the supporting mechanism (1), and the material pushing mechanism (6) is mounted in the material storage mechanism (5); The supporting mechanism (1) performs supporting, the limiting mechanism (2) performs limiting, the conveying mechanism (3) performs conveying, the crimping mechanism (4) performs crimping, the material storing mechanism (5) performs material storing, and the material pushing mechanism (6) performs material loading.

2. A permanent magnet synchronous motor coil joint crimping device as claimed in claim 1, characterized in that: The support mechanism (1) comprises a platform (11), a position-limiting hole platform (12) and a support platform (13); the position-limiting hole platform (12) is mounted on the upper end of the platform (11), and the support platform (13) is mounted on the upper end of the platform (11).

3. A permanent magnet synchronous motor coil joint crimping device as claimed in claim 2, characterized in that: The limiting mechanism (2) comprises a slider (21), a lead screw (22) and a motor (23); the slider (21) is slidably mounted on the platform (11); the lead screw (22) is rotatably mounted on the platform (11); the lead screw (22) and the slider (21) are threadedly matched; the motor (23) is mounted on the platform (11); and the output end of the motor (23) is connected to the input end of the lead screw (22).

4. A permanent magnet synchronous motor coil joint crimping device as claimed in claim 3, characterized in that: The conveying mechanism (3) comprises a roller (31) and a first motor (23); the roller (31) is rotatably mounted on a slider (21), and an input end of the roller (31) extends to the upper side of the slider (21); a second motor (32) is mounted on the upper end of the slider (21), and an output end of the second motor (32) is connected to the input end of the roller (31).

5. A permanent magnet synchronous motor coil joint crimping device as claimed in claim 2, characterized in that: The crimping mechanism (4) comprises a platform (41), two groups of telescopic cylinders (42), two groups of extrusion blocks (43), a telescopic cylinder (44) and a top pressure block (45); the platform (41) is mounted on the upper end of the platform (11); the two groups of telescopic cylinders (42) are mounted on the platform (41); a group of extrusion blocks (43) are mounted on the output end of each group of telescopic cylinders (42); the telescopic cylinder (44) is mounted on the lower end of the platform (41); and the top pressure block (45) is mounted on the lower end of the telescopic cylinder (44).

6. A permanent magnet synchronous motor coil joint crimping device as claimed in claim 2, characterized in that: The material storage mechanism (5) comprises a material tower (51), a pressing block (52) and a spring (53); the material tower (51) is mounted on the upper end of the support platform (13); the pressing block (52) is slidably mounted in the material tower (51); and the pressing block (52) and the material tower (51) are connected via the spring (53).

7. A permanent magnet synchronous motor coil joint crimping device as claimed in claim 6, characterized in that: The material pushing mechanism (6) comprises a pushing block (61), a motor (62), a disc (63) and a connecting rod (64); the pushing block (61) is slidably mounted in the material tower (51); the motor (62) is mounted on the upper end of the platform (11); the disc (63) is connected to the output end of the motor (62); the connecting rod (64) is rotatably mounted on the right end of the disc (63), and the connecting rod (64) is rotatably connected to the pushing block (61).

Citation Information

Patent Citations

  • Crimping structure and crimping method

    CN101465478A