Mixing device for preparing activated carbon

By designing a combination of cam and limit seat in the mixing device for activated carbon preparation, the drive motor drives the rotation shaft to drive the mixing rod, and the mixing tank is shaken by the cam, the problem of high energy consumption in the existing device is solved and the further development is achieved. Efficient material mixing and energy saving effects.

CN222518384UActive Publication Date: 2025-02-25NINGXIA TIANFU SHENGYUAN CARBON IND CO LTD
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Patent Information

Application Number
CN202421148044.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-02-25
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

The existing mixing devices for preparing activated carbon require the use of multiple electric drive equipment, resulting in higher energy consumption.

Method used

A mixing device for preparation of activated carbon is designed. By connecting the cam at the end of the stirring assembly on the outside of the mixing tank, and cooperating with the limit seat, the driving motor drives the rotary shaft and the mixing rod to stir and mix the material while mixing. The cam is used to continuously shake the mixing tank, improve the mixing effect and reduce energy consumption.

Benefits of technology

It achieves better material mixing effect, while no additional electrical equipment is required, which reduces energy consumption and improves the energy-saving performance of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mixing device for activated carbon preparation, and relates to the technical field of activated carbon production, a cam is connected to the end part of a stirring assembly, which is positioned on the outer side of a mixing tank, and is matched with the action of a limiting seat, so that a driving motor drives a rotating shaft to drive a mixing rod to rotate to stir and mix materials; according to the mixing device, a rotating shaft is arranged in the mixing tank, so that the mixing tank continuously shakes, the mixing effect of materials in the mixing tank is better, other electrical equipment does not need to be additionally arranged, and more energy is saved; a first gear is coaxially fixed to the end of the rotating shaft, a second gear meshed with the first gear is rotatably mounted on the outer wall of the mixing tank, and the diameter of the second gear is larger than that of the first gear; the cam and the gear II are coaxially fixed, and the gear I and the gear II are matched, so that the rotating speed of the cam relative to the rotating shaft is smaller, the shaking frequency of the mixing tank can be properly reduced, and the stable operation of the device is more facilitated while the mixing effect is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of activated carbon production, in particular to a mixing device for preparing activated carbon. Background Art

[0002] Activated carbon is a general term for carbon materials that are made from carbon-containing raw materials such as wood, coal and petroleum coke through pyrolysis and activation processes and have a developed pore structure, a large specific surface area, abundant surface chemical groups, and strong specific adsorption capacity.

[0003] The existing activated carbon mixing devices on the market generally mix activated carbon particles with powders (such as calcium carbonate powder, calcium oxide powder, calcium hydroxide powder, ceramic powder, etc.) by stirring, vibrating, etc. to prepare activated carbon preparations. For example, a mixing device for activated carbon preparation provided by patent application number CN202120707981.9 includes a fixed bracket, a stirring component and a cleaning component. The inner side of the fixed bracket is rotatably connected to a connecting rod through a bearing, and a mounting plate is fixedly connected to one side of the connecting rod. A mixing tank is fixedly installed on one side of the mounting plate. A material port is opened on the top of the mixing tank, a stirring component is arranged on the outside of the mixing tank, and a cleaning component is arranged inside the mixing tank. This kind of mixing device improves the mixing efficiency and reduces the time required for mixing by rolling and rotating instead of a single stirring and mixing method through the first rotating motor and the second rotating motor. At the same time, the inside of the mixing tank in the mixing operation is cleaned in all directions through the cooperation of the brush bar, the scraper and the baffle.

[0004] Based on the above search and in combination with the prior art, it is found that the mixing device for preparing activated carbon similar to the above disclosed one in the prior art needs to use multiple electric drive devices (motors, electric wheels, etc.) to fully mix the materials, and the energy consumption is relatively high. Therefore, a mixing device for preparing activated carbon is proposed to improve the above problem. Utility Model Content

[0005] The purpose of the present application is to provide a mixing device for preparing activated carbon to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the present application provides the following technical solution: a mixing device for preparing activated carbon, comprising a mixing tank, wherein a stirring mechanism is installed inside the mixing tank:

[0007] The stirring mechanism comprises a driving motor and a stirring assembly, wherein the driving motor is fixed on the outer wall of the mixing tank, the stirring assembly is rotatably mounted on the inner side of the mixing tank, and one end of the stirring assembly is coaxially fixed with the output end of the driving motor;

[0008] A mounting base is provided on the lower side of the mixing tank, and one side of the upper end of the mounting base is rotatably connected to one side of the bottom end of the mixing tank via a rotating connecting piece. The other end of the stirring assembly passes through the mixing tank and is connected to a cam, and a limit seat is installed at the end of the mounting base away from the rotating connecting piece, which abuts against the bottom end of the cam.

[0009] As a further improvement of the present solution, a feed inlet and a discharge port are respectively provided at the upper and lower ends of the mixing tank, and a dust cover and a sealing cover are respectively detachably installed at the feed inlet and the discharge port.

[0010] As a further improvement of this solution, the stirring assembly includes a rotating shaft, a mixing rod and a scraper;

[0011] The rotating shaft is rotatably mounted on the inner side of the mixing tank, and two ends of the stirring assembly are respectively connected to the output end of the driving motor and the cam;

[0012] The mixing rods and scrapers are provided in plurality, and the mixing rods are evenly fixed along the length direction of the rotating shaft. The scrapers are fixed to the ends of the mixing rods away from the rotating shaft and are slidably fitted with the inner wall of the mixing tank.

[0013] As a further improvement of the present solution, the mixing rods are staggered and the vertical projections of two adjacent scrapers have overlapping parts.

[0014] As a further improvement of the present solution, a gear 1 is coaxially fixed to the end of the rotating shaft, a gear 2 meshing with the gear 1 is rotatably mounted on the outer wall of the mixing tank, and the diameter of the gear 2 is larger than the diameter of the gear 1, and the cam is coaxially fixed to the gear 2.

[0015] As a further improvement of this solution, the limit seat includes a fixed block and a movable block;

[0016] The fixed block is fixed to the upper end of the mounting base, a positioning slot is provided at the upper end of the fixed block, and a positioning pin plugged into the positioning slot is fixed at the lower end of the movable block.

[0017] In summary, the technical effects and advantages of the utility model are:

[0018] 1. In the utility model, a cam is connected to the end of the stirring assembly located outside the mixing tank, and the limit seat is cooperated. The driving motor drives the rotating shaft to rotate with the mixing rod to stir and mix the materials. At the same time, the cam is used to rotate with the stirring assembly, so that the mixing tank is continuously shaken, so that the material mixing effect inside the mixing tank is better, and there is no need to add other electrical equipment, which is more energy-saving.

[0019] 2. In the utility model, gear one is coaxially fixed at the end of the rotating shaft, and gear two meshing with gear one is rotatably installed on the outer wall of the mixing tank, and the diameter of gear two is larger than the diameter of gear one. The cam is coaxially fixed with gear two, and the cooperation of gear one and gear two can make the rotation speed of the cam relative to the rotating shaft smaller, which can appropriately reduce the shaking frequency of the mixing tank, ensuring the mixing effect while being more conducive to the stable operation of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0021] Figure 1 Schematic diagram of the overall three-dimensional structure of this embodiment;

[0022] Figure 2 This is a schematic diagram of the structure of the mixing tank in the horizontal state in this embodiment;

[0023] Figure 3 This is a schematic diagram of the structure of the mixing tank in the present embodiment when it is tilted;

[0024] Figure 4 is a schematic diagram of the mounting base structure in this embodiment;

[0025] Figure 5 Schematic diagram of the structure of the stirring assembly in this embodiment.

[0026] In the figure: 1. mixing tank; 2. dust cover; 3. sealing cover; 4. driving motor; 5. stirring assembly; 51. rotating shaft; 52. mixing rod; 53. scraper; 6. mounting base; 7. rotating connecting piece; 8. limit seat; 81. fixed block; 82. movable block; 83. positioning slot; 84. positioning column; 9. gear one; 10. gear two; 11. cam. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] Example: Reference Figure 1-5The mixing device for preparing activated carbon shown includes a mixing tank 1, and a stirring mechanism is installed on the inner side of the mixing tank 1, wherein a feed port and a discharge port are respectively provided at the upper and lower ends of the mixing tank 1, and a dust cover 2 and a sealing cover 3 are respectively detachably installed at the feed port and the discharge port.

[0029] Among them, the stirring mechanism includes a driving motor 4 and a stirring assembly 5, the driving motor 4 is fixed on the outer wall of the mixing tank 1, the stirring assembly 5 is rotatably installed on the inner side of the mixing tank 1, and one end of the stirring assembly 5 is coaxially fixed with the output end of the driving motor 4, and a mounting base 6 is provided on the lower side of the mixing tank 1, and one side of the upper end of the mounting base 6 is rotatably connected to one side of the bottom end of the mixing tank 1 through a rotating connecting piece 7, wherein the rotating connecting piece 7 is a conventional rotating connection structure in the prior art and no detailed description is needed here. The other end of the stirring assembly 5 passes through the mixing tank 1 and is connected to a cam 11, and a limit seat 8 that abuts against the bottom end of the cam 11 is installed at the end of the mounting base 6 away from the rotating connecting piece 7.

[0030] The driving motor 4 drives the stirring component 5 to rotate. While the rotating stirring component 5 stirs and mixes the materials inside the mixing tank 1, the cam 11 is used to rotate synchronously with the stirring component 5, so that the mixing tank 1 is continuously shaken, so that the materials inside the mixing tank 1 are mixed better, and there is no need to add other electrical equipment, which is more energy-saving.

[0031] Regarding the stirring assembly 5, specifically, the stirring assembly 5 includes a rotating shaft 51, a mixing rod 52 and a scraper 53. The rotating shaft 51 is rotatably installed on the inner side of the mixing tank 1, and the two ends of the stirring assembly 5 are respectively connected to the output end of the driving motor 4 and the cam 11. There are multiple mixing rods 52 and scrapers 53 correspondingly arranged. The multiple mixing rods 52 are evenly fixed along the length direction of the rotating shaft 51. The scraper 53 is fixed to the end of the mixing rod 52 away from the rotating shaft 51, and slides in contact with the inner wall of the mixing tank 1.

[0032] The driving motor 4 drives the rotating shaft 51 to rotate with the mixing rod 52 and the scraper 53. The rotating mixing rod 52 stirs and mixes the materials inside the mixing tank 1, and the rotating scraper 53 scrapes off the materials adhered to the inner wall of the mixing tank 1.

[0033] Furthermore, the mixing rods 52 are staggered, and the vertical projections of two adjacent scrapers 53 have overlapping parts. The multiple scrapers 53 can more comprehensively scrape off the materials adhered to the inner wall of the mixing tank 1.

[0034] Among them, a gear 9 is coaxially fixed to the end of the rotating shaft 51, and a gear 2 10 meshing with the gear 1 9 is rotatably installed on the outer wall of the mixing tank 1, and the diameter of the gear 2 10 is larger than the diameter of the gear 1 9. The cam 11 is coaxially fixed with the gear 2 10. The cooperation between the gear 1 9 and the gear 2 10 can make the rotation speed of the cam 11 smaller than that of the rotating shaft 51, and can appropriately reduce the shaking frequency of the mixing tank 1, thereby ensuring the mixing effect and being more conducive to the stable operation of the device.

[0035] Among them, the limit seat 8 includes a fixed block 81 and a movable block 82. The fixed block 81 is fixed to the upper end of the mounting base 6. A positioning slot 83 is provided at the upper end of the fixed block 81. A positioning column 84 connected to the positioning slot 83 is fixed at the lower end of the movable block 82. The movable block 82 frequently contacts and rubs with the cam 11, which will cause certain wear and tear. It only needs to replace the movable block 82 regularly.

[0036] The working principle of the utility model is as follows: the driving motor 4 drives the rotating shaft 51 to rotate with the mixing rod 52 and the scraper 53, the rotating mixing rod 52 stirs and mixes the materials inside the mixing tank 1, and the rotating scraper 53 scrapes off the materials adhered to the inner wall of the mixing tank 1; at the same time, the cam 11 rotates with the stirring component 5, so that the mixing tank 1 is continuously shaken, so that the material mixing effect inside the mixing tank 1 is better, and there is no need to add other electrical equipment, which is more energy-saving; and through the cooperation of gear 1 9 and gear 2 10, the rotation speed of the cam 11 relative to the rotating shaft 51 can be made smaller, and the shaking frequency of the mixing tank 1 can be appropriately reduced, which ensures the mixing effect and is more conducive to the stable operation of the device.

[0037] Finally, it should be noted that the above is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A mixing device for preparing activated carbon, comprising a mixing tank (1), wherein a stirring mechanism is installed inside the mixing tank (1), characterized in that: The stirring mechanism comprises a driving motor (4) and a stirring assembly (5), wherein the driving motor (4) is fixed on the outer wall of the mixing tank (1), and the stirring assembly (5) is rotatably mounted on the inner side of the mixing tank (1), and one end of the stirring assembly (5) is coaxially fixed with the output end of the driving motor (4); A mounting base (6) is provided at the lower side of the mixing tank (1); one side of the upper end of the mounting base (6) is rotatably connected to one side of the lower end of the mixing tank (1) via a rotatable connecting piece (7); the other end of the stirring assembly (5) passes through the mixing tank (1) and is connected to a cam (11); and a limiting seat (8) abutting against the bottom end of the cam (11) is installed at the end of the mounting base (6) away from the rotatable connecting piece (7).

2. The mixing device for preparing activated carbon according to claim 1, characterized in that: The mixing tank (1) is provided with a feed inlet and a discharge outlet at the upper and lower ends, respectively, and a dust cover (2) and a sealing cover (3) are detachably installed at the feed inlet and the discharge outlet, respectively.

3. The mixing device for preparing activated carbon according to claim 1, characterized in that: The stirring assembly (5) comprises a rotating shaft (51), a mixing rod (52) and a scraper (53); The rotating shaft (51) is rotatably mounted on the inner side of the mixing tank (1), and the two ends of the stirring assembly (5) are respectively connected to the output end of the driving motor (4) and the cam (11); A plurality of mixing rods (52) and scrapers (53) are provided correspondingly. The plurality of mixing rods (52) are evenly fixed along the length direction of the rotating shaft (51). The scrapers (53) are fixed to the ends of the mixing rods (52) away from the rotating shaft (51) and are slidably fitted with the inner wall of the mixing tank (1).

4. The mixing device for preparing activated carbon according to claim 3, characterized in that: The mixing rods (52) are arranged in a staggered manner, and vertical projections of two adjacent scrapers (53) have overlapping parts.

5. The mixing device for preparing activated carbon according to claim 3, characterized in that: A gear 1 (9) is coaxially fixed to the end of the rotating shaft (51); a gear 2 (10) meshing with the gear 1 (9) is rotatably mounted on the outer wall of the mixing tank (1); the diameter of the gear 2 (10) is larger than the diameter of the gear 1 (9); and the cam (11) is coaxially fixed to the gear 2 (10).

6. The mixing device for preparing activated carbon according to claim 1, characterized in that: The limiting seat (8) comprises a fixed block (81) and a movable block (82); The fixed block (81) is fixed to the upper end of the mounting base (6), a positioning slot (83) is provided at the upper end of the fixed block (81), and a positioning pin (84) plugged into the positioning slot (83) is fixed at the lower end of the movable block (82).

Citation Information

Patent Citations

  • Mixing device for preparing activated carbon

    CN215463801U