Scrap treatment device for laminated steel plate forming machining
By designing electromagnetic feeding mechanism and vibration sorting components, the sorting problem caused by different sizes of debris in laminated steel plate molding is solved, efficient debris sorting and recycling is achieved, and the utilization value of materials is improved.
Patent Information
- Application Number
- CN202421162914.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-05-27
AI Technical Summary
The debris produced by laminated steel plates vary in size during molding processing, and the prior art is difficult to effectively sort and recycle, resulting in the failure to fully utilize the debris.
An electromagnetic feeding mechanism including a conveying component, an electromagnetic component, a scraping component and a wind sorting component is designed. The debris conveyor belt is driven by a servo motor, the electromagnetic controller adjusts the magnetism of the electromagnetic feeding belt, and the scraper plate scrapes away adhesion and crushing. The chips are blown into the fine chip collection box and the vibrating sorting assembly is used for secondary sorting and collection.
It realizes efficient sorting and collection of debris for laminated steel plate processing, improves the recycling value and reuse efficiency of materials, and avoids debris accumulation and energy waste.
Smart Images

Figure CN222519190U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel plate debris processing, in particular to a debris processing device for laminated steel plate forming processing. Background Art
[0002] Laminated steel is a specially treated steel material that forms various functional film layers on the surface of the steel plate. These film layers can provide additional protection and performance improvement. Laminated steel is often used in home appliance housings, building decoration materials, automotive parts and other fields because it not only has a beautiful appearance, but also has excellent processability and weather resistance. A large amount of processing debris will be generated during the molding process. These debris also have certain utilization value, so a debris processing device is needed to recycle the processing debris.
[0003] After searching, the patent number "CN213261241U" mentioned in the text that "the utility model relates to a debris processing device for steel plate processing, including a bottom plate, and a motor is fixedly installed on the top of the bottom plate. When the steel plate debris is poured into the debris inlet bucket, a driving gear, four driven gears, a driving column, a guide rail, a sliding rod, a push plate and a processing cylinder are set. After the motor is started, the driving gear and the four driven gears are meshed and rotated, so that the driving column rotates, and then the guide rail is pushed to move, and the push plate is driven to move, so that the push plate pushes the debris. When the debris touches the baffle, it is compressed, thereby improving the efficiency of debris processing." It compresses the debris to facilitate the collection of the debris, but in actual production, laminated steel plates will produce debris of different sizes due to processing methods and needs, and debris of different sizes are prone to loose compression when crushed. At the same time, debris of different sizes also have different recycling values. Compression and recycling of the entire debris cannot achieve the best utilization effect of the debris.
[0004] To this end, we provide a chip handling device for laminated steel plate forming processing to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a chip processing device for laminated steel plate forming processing to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a chip processing device for laminated steel plate forming processing, comprising a device body and an electromagnetic feeding mechanism, wherein the electromagnetic feeding mechanism is arranged inside the device body;
[0007] The electromagnetic feeding mechanism includes a conveying component, an electromagnetic component, a scraping component and a wind sorting component. The conveying component is installed inside the device body, the electromagnetic component is installed on the surface of the conveying component, the scraping component is arranged at the right end of the conveying component, and the wind sorting component is arranged on the lower side of the scraping component.
[0008] Preferably, the conveying assembly comprises a debris conveyor belt and a servo motor, the debris conveyor belt is installed inside the device body, the servo motor is screwed to the outside of the device body, and the servo motor and the debris conveyor belt are connected by a pin shaft.
[0009] Preferably, the electromagnetic assembly includes an electromagnetic feeder belt, an electromagnetic controller and a height sensor, the surface slot of the debris conveyor belt is connected to the electromagnetic feeder belt, an electromagnetic controller is arranged on the right side of the servo motor, and the electromagnetic controller is electrically connected to the electromagnetic feeder belt.
[0010] Preferably, a height sensor is provided above the debris conveyor belt, and the height sensor is electrically connected to the electromagnetic controller.
[0011] Preferably, the scraper assembly includes a fixed connecting rod and a scraper plate, the fixed connecting rod is welded to the inner right end of the device body, the scraper plate is connected to the left end slot of the fixed connecting rod, and the scraper plate fits tightly with the debris conveyor belt.
[0012] Preferably, the wind sorting component includes a sorting fan and a fine chip collection box, the sorting fan is installed at the right end of the device body, and a fine chip collection box is arranged below the debris conveyor belt, and the right side of the fine chip collection box is flush with the position of the scraper plate.
[0013] Preferably, a vibration sorting component is arranged below the fine chip collection box, and the vibration sorting component includes a debris sorting plate, a debris sorting box, a vibration connecting rod and a telescopic vibrator. A debris sorting plate is arranged below the fine chip collection box, and the debris sorting box is movably connected below the debris sorting plate. The debris sorting plate is arranged in an inclined shape from right to left.
[0014] Preferably, the right end of the debris sorting plate is connected to the device body by a pin, the left end of the debris sorting plate is fixedly connected to a vibration connecting rod, a telescopic vibrator is provided at the top of the vibration connecting rod, and the telescopic vibrator is connected to the device body by a screw.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. Through the setting of the vibration sorting component, the excess processing debris of the laminated steel plate will fall onto the debris sorting plate, and will be secondary sorted by size through the mesh holes of different sizes on the debris sorting plate, and then classified and collected through the debris sorting box. At the same time, the telescopic vibrator is started to vibrate the debris sorting plate quickly to avoid the accumulation of debris on the debris sorting plate and the clogging of the debris sorting plate, thereby improving the efficiency and effect of sorting the processing debris of the laminated steel plate.
[0017] 2. Through the setting of the electromagnetic feeding mechanism, after the processing debris of the laminated steel plate falls into the main body of the device, the servo motor is started to control the rotation of the debris conveyor belt to transmit the debris. Then, the electromagnetic controller is used to control the electromagnetic feeding belt to generate magnetism to adsorb the processing debris of the laminated steel plate to avoid the accumulation of debris on the debris conveyor belt, which makes the debris conveyor belt unable to drive the debris to move. At the same time, the electromagnetic controller is used to increase the magnetism of the electromagnetic feeding belt to improve the conveying effect of the debris conveyor belt. At the same time, when there are fewer debris, the magnetism of the electromagnetic feeding belt is reduced to avoid energy waste. The debris on the debris conveyor belt and the electromagnetic feeding belt is scraped off to prevent the debris from sticking to the debris conveyor belt and the electromagnetic feeding. The scraped laminated steel plate processing debris will fall from the scraper plate. At the same time, the sorting fan is started to blow inward with a certain wind force to blow smaller fine chips into the fine chip collection box. In this way, the magnetic force of the electromagnetic feeding belt is automatically adjusted to avoid debris accumulation while reducing energy consumption. At the same time, a variety of sorting technologies are used for the processing debris of the laminated steel plate to sort debris of different sizes and shapes. The overall structure is simple, which improves the recovery value and reuse efficiency of materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall appearance structure proposed by the utility model;
[0019] Figure 2 This is a schematic diagram of the transmission component and electromagnetic component structure proposed by the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the scraping assembly and the wind separation assembly proposed in the utility model;
[0021] Figure 4 This is a schematic diagram of the matching structure of the debris sorting plate and the debris sorting box proposed in the utility model.
[0022] In the figure: 1. device body; 2. electromagnetic feeding mechanism; 21. transmission component; 211. debris conveyor belt; 212. servo motor; 22. electromagnetic component; 221. electromagnetic feeding belt; 222. electromagnetic controller; 223. height sensor; 23. scraper component; 231. fixed connecting rod; 232. scraper plate; 24. wind sorting component; 241. sorting fan; 242. fine debris collection box; 3. vibration sorting component; 31. debris sorting plate; 32. debris sorting box; 33. vibration connecting rod; 34. telescopic vibrator. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Embodiment 1
[0025] See also Figure 1-4 As shown, a chip handling device for laminated steel plate forming processing comprises a device body 1 and an electromagnetic feeding mechanism 2, wherein the electromagnetic feeding mechanism 2 is arranged inside the device body 1;
[0026] The electromagnetic feeding mechanism 2 includes a conveying component 21, an electromagnetic component 22, a scraping component 23 and a wind sorting component 24. The conveying component 21 is installed inside the device body 1, the electromagnetic component 22 is installed on the surface of the conveying component 21, the scraping component 23 is arranged at the right end of the conveying component 21, and the wind sorting component 24 is arranged on the lower side of the scraping component 23.
[0027] Furthermore, the conveying component 21 includes a debris conveyor belt 211 and a servo motor 212. The debris conveyor belt 211 is installed inside the device body 1, and the servo motor 212 is screwed to the outside of the device body 1. The servo motor 212 and the debris conveyor belt 211 are pin-connected. After the processing debris of the laminated steel plate falls into the device body 1, the servo motor 212 is started to control the rotation of the debris conveyor belt 211 to transmit the debris to avoid debris accumulation.
[0028] Furthermore, the electromagnetic component 22 includes an electromagnetic feeding belt 221, an electromagnetic controller 222 and a height sensor 223. The surface slot of the debris conveyor belt 211 is connected to the electromagnetic feeding belt 221. The electromagnetic controller 222 is arranged on the right side of the servo motor 212. The electromagnetic controller 222 and the electromagnetic feeding belt 221 are electrically connected. The electromagnetic controller 222 controls the electromagnetic feeding belt 221 to generate magnetism, so as to adsorb the processing debris of the laminated steel plate, thereby preventing the debris from accumulating on the debris conveyor belt 211, which makes the debris conveyor belt 211 unable to drive the debris to move.
[0029] Furthermore, a height sensor 223 is provided above the chip conveyor belt 211, and the height sensor 223 is electrically connected to the electromagnetic controller 222. The height of the processing chips of the laminated steel plate on the chip conveyor belt 211 is detected by the height sensor 223. When too much chips are detected, the magnetism of the electromagnetic feeder belt 221 is increased by the electromagnetic controller 222 to improve the conveying effect of the chip conveyor belt 211. At the same time, when there are fewer chips, the magnetism of the electromagnetic feeder belt 221 is reduced to avoid energy waste.
[0030] Furthermore, the scraper assembly 23 includes a fixed connecting rod 231 and a scraper plate 232. The fixed connecting rod 231 is welded to the inner right end of the device body 1, and the scraper plate 232 is connected to the left end slot of the fixed connecting rod 231. The scraper plate 232 fits tightly against the debris conveyor belt 211. The scraper plate 232 is used to scrape away the debris on the debris conveyor belt 211 and the electromagnetic feeder belt 221 to prevent the debris from sticking to the debris conveyor belt 211 and the electromagnetic feeder belt 221, thereby ensuring the conveying effect of the debris.
[0031] Furthermore, the wind sorting component 24 includes a sorting fan 241 and a fine chip collection box 242. The sorting fan 241 is installed at the right end of the device body 1, and the fine chip collection box 242 is arranged below the debris conveyor belt 211. The right side of the fine chip collection box 242 is flush with the position of the scraper plate 232. The scraped processing debris of the laminated steel plate will fall from the position of the scraper plate 232. At the same time, the sorting fan 241 is started to blow inward with a certain wind force to blow smaller fine chips into the fine chip collection box 242 to facilitate the recycling of fine chips.
[0032] Embodiment 2
[0033] See also Figure 1 , Figure 3 and Figure 4As shown, in contrast to Example 1, as another embodiment of the utility model, a vibration sorting component 3 is arranged below the fine chip collection box 242, and the vibration sorting component 3 includes a debris sorting plate 31, a debris sorting box 32, a vibration connecting rod 33 and a telescopic vibrator 34. A debris sorting plate 31 is arranged below the fine chip collection box 242, and the debris sorting box 32 is movably connected below the debris sorting plate 31. The debris sorting plate 31 is arranged in an inclined shape from right to left, and excess processing debris of the laminated steel plate will fall onto the debris sorting plate 31, and will be secondary sorted by size through mesh holes of different sizes on the debris sorting plate 31, and then classified and collected through the debris sorting box 32, thereby improving the recovery value and reuse efficiency of the material.
[0034] Furthermore, the right end of the debris sorting plate 31 is connected to the device body 1 by a pin shaft, and the left end of the debris sorting plate 31 is fixedly connected to a vibration connecting rod 33. A telescopic vibrator 34 is provided at the top of the vibration connecting rod 33. The telescopic vibrator 34 is connected to the device body 1 by screws. The telescopic vibrator 34 is started to vibrate the debris sorting plate 31 rapidly, thereby improving its sorting speed for the processing debris of the laminated steel plate, and at the same time avoiding the accumulation of debris on the debris sorting plate 31 and the clogging of the debris sorting plate 31, thereby improving the efficiency and effect of sorting the processing debris of the laminated steel plate.
[0035] Working principle: When in use, the first step is to install the device at the desired location. Then, after the processing debris of the laminated steel plate falls into the device body 1, the servo motor 212 is started to control the debris conveyor belt 211 to rotate and transmit the debris. The second step is to control the electromagnetic feeding belt 221 to generate magnetism through the electromagnetic controller 222 to adsorb the processing debris of the laminated steel plate to prevent the debris from accumulating on the debris conveyor belt 211, resulting in the debris conveyor belt 211 being unable to drive the debris to move. At the same time, the electromagnetic controller 222 is used to increase the magnetism of the electromagnetic feeding belt 221 to improve the conveying effect of the debris conveyor belt 211. At the same time, when there are fewer debris, the magnetism of the electromagnetic feeding belt 221 is reduced to avoid energy waste. The third step is to use the scraper plate 232 to scrape the debris on the debris conveyor belt 211 and the electromagnetic feeding belt 221. Scrape to prevent debris from sticking to the debris conveyor belt 211 and the electromagnetic feeder belt 221. The scraped laminated steel plate processing debris will fall from the scraper plate 232. At the same time, the sorting fan 241 is started to blow inward with a certain wind force to blow smaller fine debris into the fine debris collection box 242. In the fourth step, the excess laminated steel plate processing debris will fall onto the debris sorting plate 31, and will be secondary sorted by size through the different sized mesh holes on the debris sorting plate 31, and then classified and collected through the debris sorting box 32. At the same time, the telescopic vibrator 34 is started to vibrate the debris sorting plate 31 quickly to avoid debris accumulation on the debris sorting plate 31 and clogging of the debris sorting plate 31, thereby improving the efficiency and effect of sorting the processing debris of the laminated steel plate. In this way, the use of a debris handling device for laminated steel plate forming processing is completed.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A chip handling device for laminated steel plate forming processing, comprising a device body (1) and an electromagnetic feeding mechanism (2), characterized in that: An electromagnetic feeding mechanism (2) is arranged inside the device body (1); The electromagnetic feeding mechanism (2) comprises a conveying component (21), an electromagnetic component (22), a scraping component (23) and a wind separation component (24); the conveying component (21) is installed inside the device body (1); the electromagnetic component (22) is installed on the surface of the conveying component (21); the scraping component (23) is arranged at the right end of the conveying component (21); and the wind separation component (24) is arranged on the lower side of the scraping component (23).
2. A chip processing device for laminated steel plate forming processing according to claim 1, characterized in that: The conveying assembly (21) comprises a debris conveyor belt (211) and a servo motor (212); the debris conveyor belt (211) is installed inside the device body (1); the servo motor (212) is screw-connected to the outside of the device body (1); the servo motor (212) and the debris conveyor belt (211) are connected by a pin shaft.
3. The chip processing device for laminated steel plate forming processing according to claim 2, characterized in that: The electromagnetic assembly (22) comprises an electromagnetic feeding belt (221), an electromagnetic controller (222) and a height sensor (223); the surface slot of the debris conveyor belt (211) is connected to the electromagnetic feeding belt (221); the electromagnetic controller (222) is arranged on the right side of the servo motor (212); and the electromagnetic controller (222) and the electromagnetic feeding belt (221) are electrically connected.
4. The chip processing device for laminated steel plate forming processing according to claim 2, characterized in that: A height sensor (223) is arranged above the debris conveyor belt (211), and the height sensor (223) is electrically connected to the electromagnetic controller (222).
5. The chip processing device for laminated steel plate forming processing according to claim 1, characterized in that: The scraper assembly (23) comprises a fixed connecting rod (231) and a scraper plate (232); the fixed connecting rod (231) is welded to the right inner end of the device body (1); the scraper plate (232) is connected to the left end slot of the fixed connecting rod (231); and the scraper plate (232) is tightly fitted to the debris conveyor belt (211).
6. The chip processing device for laminated steel plate forming processing according to claim 3, characterized in that: The wind separation component (24) comprises a separation fan (241) and a fine chip collection box (242); the separation fan (241) is installed at the right end of the device body (1); a fine chip collection box (242) is arranged below the debris conveyor belt (211); and the right side of the fine chip collection box (242) is flush with the position of the scraper plate (232).
7. The chip processing device for laminated steel plate forming processing according to claim 6, characterized in that: A vibration sorting assembly (3) is arranged below the fine chip collection box (242), and the vibration sorting assembly (3) includes a chip sorting plate (31), a chip sorting box (32), a vibration connecting rod (33) and a telescopic vibrator (34). A chip sorting plate (31) is arranged below the fine chip collection box (242), and the chip sorting box (32) is movably connected below the chip sorting plate (31). The chip sorting plate (31) is arranged in an inclined shape from right to left.
8. The chip processing device for laminated steel plate forming processing according to claim 7, characterized in that: The right end of the debris sorting plate (31) is connected to the device body (1) by a pin shaft, and the left end of the debris sorting plate (31) is fixedly connected to a vibration connecting rod (33). A telescopic vibrator (34) is provided at the top end of the vibration connecting rod (33), and the telescopic vibrator (34) is connected to the device body (1) by a screw.
Citation Information
Patent Citations
Chip treatment device for steel plate machining
CN213261241U