Online transistor bent pin forming device
By designing an online transistor foot forming device, using components such as the shell movement adjustment rail, push-shell cylinder and IGBT sensor, the multi-process general production of transistors is achieved, and the problems of production efficiency and capacity quality in the existing technology are solved. , improves production efficiency and product quality.
Patent Information
- Application Number
- CN202420444671.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-08
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-03-08
AI Technical Summary
The prior art is difficult to achieve universal production of transistors through multiple processes, resulting in the need to improve production efficiency and capacity quality.
An online transistor foot forming device is designed, including components such as molded shell movement adjustment guide rail, push shell cylinder, pipe sensor, IGBT sensor and molded downcut tool mold, so as to achieve bending foot forming through precise positioning and automated control. .
It realizes online automated bent foot forming production of products with complex structures, reduces time waste caused by personnel operations, improves production efficiency, and ensures the safety and quality of the products.
Smart Images
Figure CN222519817U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of special mechanical equipment manufacturing, and specifically relates to an online transistor bending foot forming device. Background Art
[0002] With the upgrading of industrial development, the manufacturing industry has developed rapidly. The development and reform of the manufacturing industry has promoted the development of automation equipment, from the past completely manual operation mode to the current semi-automatic and even fully automated development mode, the production efficiency and production capacity quality of enterprises have been greatly improved. In the past, for transistors with more complex structures or products with high processing precision requirements, separate positions and personnel and special tooling fixtures were often required to correspond to production, which required improvement in production efficiency and other issues. Therefore, we need a new type of online transistor bending and forming device to solve the above problems and meet people's needs. Utility Model Content
[0003] The utility model aims to provide an on-line transistor bending pin forming device to solve the problem that it cannot be used in multiple production processes.
[0004] To achieve the above purpose, the utility model provides the following technical solutions: an online transistor bending foot forming device, comprising
[0005] A mold shell moving and adjusting guide rail, a shell pushing cylinder is provided on the right side of the mold shell moving and adjusting guide rail, a material pipe sensor is provided on the inner side of the shell pushing cylinder, plastic fixing plates are provided on both sides of the material pipe sensor, a shell ejecting cylinder is provided at the bottom of the plastic fixing plate, an IGBT sensor is provided on the right side of the material pipe sensor, an IGBT in-place cylinder is provided at the bottom of the IGBT sensor, a blocking cylinder is provided on the left side of the IGBT in-place cylinder, an IGBT pushing cylinder is provided at the bottom of the left side of the blocking cylinder, an IGBT track is provided on the front side of the IGBT in-place cylinder, an IGBT molding downward pressing die is provided on the top of the IGBT track, an IGBT foot fixing movable block is provided at the bottom of the IGBT molding downward pressing die, a cylinder is provided on the top of the IGBT foot fixing movable block, an ion fan is provided on the top of the cylinder, and an ion fan bracket is provided at the bottom of the rear side of the ion fan.
[0006] Preferably, the plastic fixing plate is mounted on the shell pushing cylinder.
[0007] Preferably, the shell pushing cylinder is provided with a lifting rod.
[0008] Preferably, the ion blower is fixedly connected to the ion blower bracket by bolts.
[0009] Preferably, the IGBT molding pressing die and the IGBT track are assembled and connected via an IGBT foot fixing movable block.
[0010] The technical effects and advantages of the utility model are as follows: the online transistor foot bending forming device can realize the online automatic foot bending forming production of products with complex structures, and can effectively reduce the time waste caused by personnel constantly taking products, and has high production efficiency and guaranteed safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a structural schematic diagram of the utility model.
[0012] In the figure: 1-ion fan, 2-ion fan bracket, 3-cylinder, 4-IGBT foot fixing movable block, 5-IGBT molding pressing die, 6-IGBT track, 7-IGBT positioning cylinder, 8-IGBT pushing cylinder, 9-blocking cylinder, 10-plastic fixing, 11-shell pushing cylinder, 12-IGBT sensor, 13-material pipe sensor, 14. Shell ejection cylinder, 15-shell moving adjustment guide rail. DETAILED DESCRIPTION
[0013] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0014] The utility model provides Figure 1 An online transistor bending foot forming device shown in the figure comprises a shell moving and adjusting guide rail 15, a shell pushing cylinder 11 is provided on the right side of the shell moving and adjusting guide rail 15, a material tube sensor 13 is provided inside the shell pushing cylinder 11, plastic fixing plates 10 are provided on both sides of the material tube sensor 13, a shell ejecting cylinder 14 is provided at the bottom of the plastic fixing plate 10, an IGBT sensor 12 is provided on the right side of the material tube sensor 13, an IGBT in-position cylinder 7 is provided at the bottom of the IGBT sensor 12, a blocking cylinder 9 is provided on the left side of the IGBT in-position cylinder 7, an IGBT pushing cylinder 8 is provided at the bottom of the left side of the blocking cylinder 9, an IGBT track 6 is provided on the front side of the IGBT in-position cylinder 7, an IGBT forming downward pressing die 5 is provided on the top of the IGBT track 6, an IGBT foot fixing movable block 4 is provided at the bottom of the IGBT forming downward pressing die 5, a cylinder 3 is provided on the top of the IGBT foot fixing movable block 4, an ion fan 1 is provided on the top of the cylinder 3, and an ion fan bracket 2 is provided at the bottom of the rear side of the ion fan 1.
[0015] Specifically, the plastic fixing plate 10 is installed on the shell pushing cylinder 11 .
[0016] Specifically, the shell pushing cylinder 11 is provided with a lifting rod.
[0017] Specifically, the ion blower 1 is fixedly connected to the ion blower bracket 2 by bolts.
[0018] Specifically, the IGBT molding lower pressing die 5 and the IGBT track 6 are assembled and connected via the IGBT foot fixing movable block 4 .
[0019] Working principle: During the use of the online transistor foot bending and forming device, when it is installed, the ion blower 1 is installed on the ion blower bracket 2, the static electricity of the parts is eliminated, and the IGBT forming pressing die 5, the IGBT track 6 and the IGBT in-position cylinder 7 are assembled through the IGBT foot fixing movable block 4. After assembly, the automatic limit forming and foot cutting are realized after the parts are placed through the electrical signal and the electrical source. In addition, the plastic fixing plate 10 is installed on the shell pushing cylinder 11, the IGBT sensor 12, the material tube sensor 13 and the track bracket to realize the transmission guide. The shell pushing cylinder 11 is provided with a lifting rod, and the material tube can be automatically replaced after the empty tube is adjusted through the material tube sensor 13 and the shell moving and adjusting the guide rail 15. In addition, the pin shearing and forming function is realized through the IGBT foot fixing movable block 4 and the IGBT forming pressing die 5. The control system mainly receives various signal output control commands issued by the analysis system through the programmable logic controller; the analysis system detects the positioning of the product and the working status of the execution system in real time through the signal processing and analysis of the sensor; the execution system receives the control information from the control system and converts it into the output of the drive mechanism to achieve the transmission of the product, automatic foot bending and forming and other actions. During the process, first, the sensor detects the product signal, and the program controls the transmission signal to drive the conveying device to automatically convey the product to the transistor foot bending operation area. Secondly, the controller controls the solenoid valve to open the lifting mechanism, and the transistor is accurately positioned by the positioning clamping device. Thirdly, after obtaining the signals from the automatic feeding unit and the positioning unit, the automatic foot bending unit controls the cylinder and moving axis and other devices through the program to drive the foot bending forming die, and automatically performs the foot bending forming operation through the cylinder drive. Finally, the automatic forming unit is processed, the system sends a signal, and the feeding control program drives the cylinder to drive the discharge top block to transport the transistor to the discharge port. The system adopts a precise positioning self-locking mechanism, and consists of four parts: an automatic transmission transistor unit, a positioning unit, an automatic foot bending forming unit, and an output transistor unit. The automatic transistor transmission unit uses the precise control of infrared sensors to transmit the products to be processed to the working area. At the same time, the cylinder structure of the positioning unit is automatically started to ensure that the transistor is accurately positioned in the processing area. The positioning unit clamps and fixes the transistor through the clamping device to ensure that it is positioned stably during the automatic processing. The automatic bending foot forming unit will automatically start the corresponding automatic processing operation according to the signals of the automatic feeding unit and the positioning unit. At the same time, a series of sensors and control parts are combined to ensure that the bending foot forming device is accurately processed and formed, and each transistor is accurately in place, thus realizing the automatic bending foot forming process.
[0020] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An in-line transistor bending leg forming device, characterized in that: include A mold shell moving and adjusting guide rail (15) is provided on the right side of the mold shell moving and adjusting guide rail (15), a material pipe sensor (13) is provided inside the shell pushing cylinder (11), plastic fixing plates (10) are provided on both sides of the material pipe sensor (13), a shell ejecting cylinder (14) is provided at the bottom of the plastic fixing plate (10), an IGBT sensor (12) is provided on the right side of the material pipe sensor (13), an IGBT in-position cylinder (7) is provided at the bottom of the IGBT sensor (12), and a blocking air cylinder (7) is provided on the left side of the IGBT in-position cylinder (7). The blocking cylinder (9) is provided with an IGBT pushing cylinder (8) at the bottom of the left side of the blocking cylinder (9), an IGBT track (6) is provided at the front side of the IGBT positioning cylinder (7), an IGBT forming pressing die (5) is provided at the top of the IGBT track (6), an IGBT foot fixing movable block (4) is provided at the bottom of the IGBT forming pressing die (5), a cylinder (3) is provided at the top of the IGBT foot fixing movable block (4), an ion blower (1) is provided at the top of the cylinder (3), and an ion blower bracket (2) is provided at the bottom of the rear side of the ion blower (1).
2. The in-line transistor leg bending forming device according to claim 1, characterized in that: The plastic fixing plate (10) is mounted on the shell pushing cylinder (11).
3. The in-line transistor bending leg forming device according to claim 1, characterized in that: The shell pushing cylinder (11) is provided with a lifting rod.
4. The in-line transistor leg bending forming device according to claim 1, characterized in that: The ion blower (1) and the ion blower bracket (2) are fixedly connected by bolts.
5. The in-line transistor bending leg forming device according to claim 1, characterized in that: The IGBT molding lower pressing die (5) and the IGBT track (6) are assembled and connected via an IGBT foot fixing movable block (4).