Special A-grade copper ingot production device

Abstract

The utility model provides a special A-grade copper ingot production device, which relates to the technical field of copper ingot production and comprises a mounting plate I and a mounting plate II, a conveying device is arranged between the mounting plate I and the mounting plate II, and a reservoir is fixedly mounted at one end of the bottom side of the mounting plate I and one end of the bottom side of the mounting plate II. Supporting devices are arranged on one side of the top of the first mounting plate and one side of the top of the second mounting plate, a cleaning device is arranged between the two supporting devices, a mounting table is fixedly connected to one side of the second mounting plate, and four supporting rods are fixedly mounted on the other side of the top of the first mounting plate and the other side of the top of the second mounting plate. And a cooling device is arranged on one side of the reservoir. According to the copper ingot cooling device, copper ingots are cooled in batches through the water mist spray heads and the spray heads, it is guaranteed that the formed copper ingots meet the specification, the product quality is improved, a casting mold obtained after demolding can be cleaned by installing the supporting device and the cleaning device, and the follow-up copper ingot machining quality is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of copper ingot production, in particular to a special A-grade copper ingot production device. Background Art

[0002] Copper ingots are copper electrolytically purified. Crude copper (containing 99% copper) is pre-made into thick plates as anodes, pure copper is made into thin sheets as cathodes, and a mixture of sulfuric acid and copper sulfate is used as the electrolyte.

[0003] In the prior art, in the production of special grade A copper ingots, the copper ingots are mostly cooled by immersing them in cooling water. When the copper ingots pass through the cooling pool through a conveyor belt, the conveyor belt will run in an arc so that the cooling water will submerge the mold for cooling. This cooling method cannot maintain the level of the mold, which indirectly affects the production quality of the copper ingots. Moreover, after the special grade A copper ingots are cooled and demolded, some residues will adhere to the mold. If they are not cleaned in time, the quality of subsequent copper ingot production will be affected. Utility Model Content

[0004] The purpose of the utility model is to solve the problems existing in the prior art.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a special grade A copper ingot production device, comprising: a mounting plate one and a mounting plate two, a conveying device is arranged in the middle of the mounting plate one and the mounting plate two, a water reservoir is fixedly installed at one end of the bottom side of the mounting plate one and the mounting plate two, a supporting device is arranged on one side of the top of the mounting plate one and the mounting plate two, a cleaning device is arranged in the middle of the two supporting devices, a mounting table is fixedly connected to one side of the mounting plate two, four supporting rods are fixedly installed on the other side of the top of the mounting plate one and the mounting plate two, and a cooling device is arranged on one side of the water reservoir.

[0006] As a preferred embodiment, the conveying device includes a motor 1 and a plurality of linkage shafts, one side of the motor 1 is fixedly mounted on a side of a mounting plate 1, the output end of the motor 1 is penetrated through a bearing and a transmission shaft is mounted on the surface of the mounting plate 1, one end of the transmission shaft is mounted on the inner side of the mounting plate 2 through a bearing, the two ends of the plurality of linkage shafts are respectively mounted on the inner sides of the mounting plate 1 and the mounting plate 2 through bearings, a conveyor belt is mounted on the surface of the transmission shaft and the plurality of linkage shafts, and a plurality of casting molds are fixedly mounted on the surface of the conveyor belt.

[0007] As a preferred embodiment, the supporting device includes two supporting plates one, the bottom sides of the two supporting plates one are fixedly mounted on the top of mounting plate one and mounting plate two, respectively, one side of the two supporting plates one is fixedly mounted with a connecting plate, the inner cavities of the two connecting plates are fixedly mounted with mounting plates three, the bottom sides of the two mounting plates three are fixedly mounted with two springs, and a baffle is fixedly mounted in the middle of the two supporting plates one.

[0008] As a preferred embodiment, the cleaning device includes two support plates 2, and the two support plates 2 are respectively movably embedded in the interior of the two connecting plates, and the top sides of the two support plates 2 are fixedly installed with limit plates, and the four springs are evenly divided into two groups, and the top sides of the two limit plates are respectively fixedly connected to one end of the two groups of springs, and a motor 2 is fixedly installed on one side of one of the support plates 2, and a rotating shaft is installed on the output end of the motor 2 through a bearing passing through the surface of the support plate 2, and one end of the rotating shaft is installed on the inner side of the other support plate 2 through a bearing, and a brush roller is fixedly sleeved on the surface of the rotating shaft.

[0009] As a preferred implementation, a casting platform is fixedly mounted on the top of the mounting platform, and a water outlet end of the casting platform is located above the casting mold.

[0010] As a preferred embodiment, the cooling device includes two water pumps, the water inlet ends of the two water pumps are fixedly connected with water inlet pipes, one ends of the two water inlet pipes are connected to one side of the water reservoir, the water outlet ends of the two water pumps are fixedly connected with water outlet pipes, one ends of the two water outlet pipes are installed with diversion water pipes, both ends of the two diversion water pipes are fixedly connected with connecting water pipes, the two ends of the four connecting water pipes are respectively installed on the top of the support rod, the four connecting water pipes are evenly divided into two groups, the bottom sides of the surfaces of one group of connecting water pipes are installed with water mist nozzles, and the bottom ends of the other group of connecting water pipes are installed with nozzles.

[0011] Compared with the prior art, the advantages and positive effects of the utility model are:

[0012] 1. In the production of special grade A copper ingots, the utility model first starts motor 1, motor 2 and water pump through an external controller. Motor 1 will start and stop regularly according to the set parameters, and then add copper water to the casting table through an external device. Whenever the casting table adds an appropriate amount of copper water to a casting mold, motor 1 just runs, driving the transmission shaft and the conveyor belt to rotate, and the conveyor belt drives the casting mold to move. When the next casting mold moves to the bottom of the casting table, motor 1 stops running, and runs again after the copper water is added. This is repeated to add copper water to the casting mold. When the copper ingot in the casting mold is cooled, The casting mold will move to the bottom of the connecting water pipe as the motor 1 runs. After the water pump is started, the cooling water in the water reservoir will be pumped out through the water inlet pipe and sent to the water outlet pipe. Then the water will be diverted to the connecting water pipe through the diversion pipe, and finally sprayed out through the water mist nozzle and the nozzle. The copper ingot in the casting mold will first be initially cooled and formed by the water mist sprayed by the water mist nozzle, which can avoid the deformation of the copper ingot caused by the impact of water flow. Then, the water will pass through the bottom of the nozzle and the nozzle will spray water to further cool the copper ingot inside the casting mold. By using the water mist nozzle and the nozzle to cool the copper ingot in batches, it can be ensured that the copper ingot meets the specifications after forming, thereby improving product quality.

[0013] 2. According to the utility model, after the copper ingot is cooled and demoulded, the casting mold will come to the bottom of the cleaning device as the motor 1 runs. After starting, the motor 2 will drive the rotating shaft and the brush roller to rotate. When the casting mold passes the bottom of the brush roller, the residue adhered to the inside of the casting mold will be cleaned as the brush roller rotates, and will be taken away to the outside by the centrifugal force of the high-speed rotation of the brush roller. A baffle is installed between the two support plates 1 to prevent the brush roller from swinging the residue into the cleaned casting mold. By installing the support device and the cleaning device, the casting mold after demoulding can be cleaned, thereby improving the quality of subsequent copper ingot processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A schematic diagram of the main body of a special grade A copper ingot production device provided by the utility model;

[0015] Figure 2 A side view of a special grade A copper ingot production device provided by the utility model;

[0016] Figure 3 A structural diagram of a conveying device for a special grade A copper ingot production device provided by the utility model;

[0017] Figure 4 A structural diagram of a support device for a special grade A copper ingot production device provided by the utility model;

[0018] Figure 5 The utility model provides a cooling device structure diagram of a special A-grade copper ingot production device.

[0019] Legend:

[0020] 1. Mounting plate one; 101. Mounting plate two; 2. Conveying device; 201. Motor one; 202. Drive shaft; 203. Linking shaft; 204. Conveyor belt; 205. Casting mold; 3. Water reservoir; 4. Support device; 401. Support plate one; 402. Connecting plate; 403. Mounting plate three; 404. Spring; 405. Baffle; 5. Cleaning device; 501. Support plate two; 502. Limiting plate; 503. Motor two; 504. Rotating shaft; 505. Brush roller; 6. Mounting platform; 601. Casting platform; 7. Support rod; 8. Cooling device; 801. Water pump; 802. Water inlet pipe; 803. Water outlet pipe; 804. Diversion water pipe; 805. Connecting water pipe; 806. Water mist nozzle; 807. Nozzle. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-5 The utility model provides a technical solution: a special grade A copper ingot production device, comprising: a mounting plate 1 and a mounting plate 2 101, a conveying device 2 is arranged in the middle of the mounting plate 1 1 and the mounting plate 2 101, a water reservoir 3 is fixedly installed at one end of the bottom side of the mounting plate 1 and the mounting plate 2 101, a supporting device 4 is arranged on one side of the top of the mounting plate 1 and the mounting plate 2 101, a cleaning device 5 is arranged in the middle of the two supporting devices 4, a mounting table 6 is fixedly connected to one side of the mounting plate 2 101, four supporting rods 7 are fixedly installed on the other side of the top of the mounting plate 1 and the mounting plate 2 101, and a cooling device 8 is arranged on one side of the water reservoir 3.

[0023] Specifically: the mounting plate 1 and the mounting plate 2 101 play the role of installation support, the conveying device 2 plays the role of transportation, the water sprayed by the cooling device 8 eventually flows into the water reservoir 3, the supporting device 4 and the cleaning device 5 can perform cleaning, the mounting platform 6 supports and installs the casting platform 601, and the support rod 7 supports the cooling device 8.

[0024] In one embodiment, the conveying device 2 includes a motor 201 and a plurality of linkage shafts 203, one side of the motor 201 is fixedly mounted on one side of the mounting plate 1, the output end of the motor 201 passes through the surface of the mounting plate 101 through a bearing and is equipped with a transmission shaft 202, one end of the transmission shaft 202 is mounted on the inner side of the mounting plate 201 through a bearing, the two ends of the plurality of linkage shafts 203 are respectively mounted on the inner sides of the mounting plate 101 and the mounting plate 201 through bearings, a conveyor belt 204 is mounted on the surface of the transmission shaft 202 and the plurality of linkage shafts 203, and a plurality of casting molds 205 are fixedly mounted on the surface of the conveyor belt 204.

[0025] Specifically: Motor 1 201 will start and stop regularly according to the set parameters, and then add molten copper to the casting platform 601 through an external device. Whenever the casting platform 601 adds an appropriate amount of molten copper to a casting mold 205, motor 1 201 will just run, driving the transmission shaft 202 and the conveyor belt 204 to rotate, and the conveyor belt 204 drives the casting mold 205 to move. When the next casting mold 205 moves to the bottom of the casting platform 601, motor 1 201 stops running, and starts again after the molten copper is added, and repeats this process to add molten copper to the casting mold 205.

[0026] In one embodiment, the supporting device 4 includes two supporting plates 401, the bottom sides of the two supporting plates 401 are fixedly installed on the top of the mounting plate 101 and the mounting plate 201 respectively, a connecting plate 402 is fixedly installed on one side of the two supporting plates 401, the inner cavities of the two connecting plates 402 are fixedly installed with mounting plates 3 403, two springs 404 are fixedly installed on the bottom sides of the two mounting plates 3 403, and a baffle 405 is fixedly installed in the middle of the two supporting plates 401.

[0027] Specifically: the support plate 1 401 is sleeved on the surface of the support plate 2 501 , the spring 404 has a shock absorbing effect on the support plate 2 501 , and the baffle 405 has a shielding effect on the residues brought up by the brush roller 505 .

[0028] In one embodiment, the cleaning device 5 includes two support plates 501, and the two support plates 501 are movably embedded in the inside of the two connecting plates 402 respectively. The top sides of the two support plates 501 are fixedly installed with limit plates 502. The four springs 404 are evenly divided into two groups. The top sides of the two limit plates 502 are fixedly connected to one end of the two groups of springs 404 respectively. A motor 503 is fixedly installed on one side of one of the support plates 501. The output end of the motor 503 passes through the surface of the support plate 501 through a bearing and a rotating shaft 504 is installed. One end of the rotating shaft 504 is installed on the inner side of the other support plate 501 through a bearing, and a brush roller 505 is fixedly sleeved on the surface of the rotating shaft 504.

[0029] Specifically: after starting, the motor 2 503 will drive the rotating shaft 504 and the brush roller 505 to rotate. When the casting mold 205 passes the bottom of the brush roller 505, the residue adhering to the inside of the casting mold 205 will be cleaned as the brush roller 505 rotates, and the residue will be taken to the outside as the centrifugal force of the high-speed rotation of the brush roller 505. Since the edge of the surface of the casting mold 205 is higher than the inside, when the edge of the casting mold 205 passes through the brush roller 505, the support plate 2 501 will be pushed by the brush roller 505. The support plate 2 501 can slide inside the support plate 1 401, and is shock-absorbing and reset by the spring 404. The limit plate 502 has a limiting effect.

[0030] In one embodiment, a casting platform 601 is fixedly installed on the top of the mounting platform 6 , and a water outlet end of the casting platform 601 is located above the casting mold 205 .

[0031] Specifically: molten copper is added into the casting platform 601 and flows to the surface of the casting mold 205 .

[0032] In one embodiment, the cooling device 8 includes two water pumps 801, the water inlet ends of the two water pumps 801 are fixedly connected to the water inlet pipe 802, one end of the two water inlet pipes 802 are connected to one side of the water reservoir 3, the water outlet ends of the two water pumps 801 are fixedly connected to the water outlet pipe 803, one end of the two water outlet pipes 803 are connected to the diversion water pipe 804, both ends of the two diversion water pipes 804 are fixedly connected to the connecting water pipe 805, the two ends of the four connecting water pipes 805 are respectively installed on the top of the support rod 7, the four connecting water pipes 805 are evenly divided into two groups, the bottom side of the surface of one group of connecting water pipes 805 is connected to the water mist nozzle 806, and the bottom end of the other group of connecting water pipes 805 is connected to the nozzle 807.

[0033] Specifically: after the water pump 801 is started, the cooling water in the water reservoir 3 will be pumped out through the water inlet pipe 802 and sent to the water outlet pipe 803, and then diverted to the connecting water pipe 805 through the diversion water pipe 804, and finally sprayed out through the water mist nozzle 806 and the nozzle 807. The copper ingot in the casting mold 205 will first be initially cooled and formed by the water mist sprayed by the water mist nozzle 806, which can avoid the deformation of the copper ingot caused by the impact of the water flow, and then pass through the bottom of the nozzle 807. The nozzle 807 sprays water to further cool the copper ingot inside the casting mold 205. By using the water mist nozzle 806 and the nozzle 807 to cool the copper ingot in batches, it is ensured that the copper ingot meets the specifications after forming, thereby improving the product quality. The water sprayed by the water mist nozzle 806 and the nozzle 807 will flow into the water reservoir 3 at the bottom after cooling the copper ingot.

[0034] Working principle: When the device is producing special grade A copper ingots, the motor 201, motor 503 and water pump 801 are first started by an external controller. Motor 201 will start and stop regularly according to the set parameters, and then copper water is added to the casting platform 601 through an external device. Whenever the casting platform 601 adds an appropriate amount of copper water to a casting mold 205, the motor 201 is running, driving the transmission shaft 202 and the conveyor belt 204 to rotate, and the conveyor belt 204 drives the casting mold 205 to move. When the next casting mold 205 moves to the casting platform 601, the conveyor belt 204 drives the casting mold 205 to move. When the copper ingot in the casting mold 205 is cooled, the casting mold 205 will move to the bottom of the connecting water pipe 805 with the operation of the motor 201. After the water pump 801 is started, the cooling water in the water reservoir 3 will be pumped out through the water inlet pipe 802 and sent to the water outlet pipe 803. Then, the cooling water will be diverted to the connecting water pipe 805 through the diverter pipe 804, and finally sprayed out through the water mist nozzle 806 and the nozzle 807. The copper ingot in the mold 205 will first be initially cooled and formed by the water mist sprayed by the water mist nozzle 806, which can avoid deformation of the copper ingot caused by water flow impact, and then pass through the bottom of the nozzle 807, and the nozzle 807 sprays water to further cool the copper ingot inside the casting mold 205. By using the water mist nozzle 806 and the nozzle 807 to cool the copper ingot in batches, it is ensured that the copper ingot meets the specifications after being formed, and the product quality is improved; after the special A-grade copper ingot is cooled and demolded, the casting mold 205 will come to the bottom of the cleaning device 5 with the operation of the motor 1 201, and the motor 2 503 will start after starting. The rotating shaft 504 and the brush roller 505 are driven to rotate. When the casting mold 205 passes the bottom of the brush roller 505, the residues adhered to the inside of the casting mold 205 are cleaned as the brush roller 505 rotates, and are taken away to the outside by the centrifugal force of the high-speed rotation of the brush roller 505. A baffle 405 is installed between the two support plates 401 to prevent the brush roller 505 from swinging the residues into the cleaned casting mold 205. By installing the support device 4 and the cleaning device 5, the casting mold 205 after demoulding can be cleaned, thereby improving the quality of subsequent special A-grade copper ingot processing.

[0035] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A production device for special grade A copper ingots, characterized in that: include: Mounting plate one (1) and mounting plate two (101), a conveying device (2) is arranged in the middle of the mounting plate one (1) and mounting plate two (101), a water reservoir (3) is fixedly installed at one end of the bottom side of the mounting plate one (1) and mounting plate two (101), a supporting device (4) is arranged on one side of the top of the mounting plate one (1) and mounting plate two (101), a cleaning device (5) is arranged in the middle of the two supporting devices (4), a mounting platform (6) is fixedly connected to one side of the mounting plate two (101), four supporting rods (7) are fixedly installed on the other side of the top of the mounting plate one (1) and mounting plate two (101), and a cooling device (8) is arranged on one side of the water reservoir (3).

2. The production device of special grade A copper ingot according to claim 1, characterized in that: The conveying device (2) comprises a motor (201) and a plurality of linkage shafts (203); one side of the motor (201) is fixedly mounted on one side of a mounting plate (1); the output end of the motor (201) is penetrated through a bearing and a transmission shaft (202) is mounted on the surface of the mounting plate (1); one end of the transmission shaft (202) is mounted on the inner side of the mounting plate (101) through a bearing; both ends of the plurality of linkage shafts (203) are respectively mounted on the inner sides of the mounting plate (1) and the mounting plate (101) through bearings; a conveyor belt (204) is mounted on the surface of the transmission shaft (202) and the plurality of linkage shafts (203); and a plurality of casting molds (205) are fixedly mounted on the surface of the conveyor belt (204).

3. The production device of special grade A copper ingot according to claim 1, characterized in that: The support device (4) comprises two support plates (401), the bottom sides of the two support plates (401) are fixedly mounted on the tops of the mounting plate (1) and the mounting plate (101), respectively; a connecting plate (402) is fixedly mounted on one side of the two support plates (401); a mounting plate (403) is fixedly mounted in the inner cavities of the two connecting plates (402); two springs (404) are fixedly mounted on the bottom sides of the two mounting plates (403); and a baffle (405) is fixedly mounted in the middle of the two support plates (401).

4. The production device of special grade A copper ingot according to claim 3, characterized in that: The cleaning device (5) comprises two support plates (501), the two support plates (501) are movably embedded in the interior of the two connecting plates (402), the top sides of the two support plates (501) are fixedly installed with a limit plate (502), the four springs (404) are evenly divided into two groups, the top sides of the two limit plates (502) are fixedly connected to one end of the two groups of springs (404), a motor (503) is fixedly installed on one side of one of the support plates (501), the output end of the motor (503) is installed with a rotating shaft (504) through a bearing penetrating the surface of the support plate (501), one end of the rotating shaft (504) is installed on the inner side of the other support plate (501) through a bearing, and a brush roller (505) is fixedly sleeved on the surface of the rotating shaft (504).

5. The production device of special grade A copper ingot according to claim 1, characterized in that: A casting platform (601) is fixedly mounted on the top of the mounting platform (6), and a water outlet end of the casting platform (601) is located above the casting mold (205).

6. The production device of special grade A copper ingot according to claim 1, characterized in that: The cooling device (8) comprises two water pumps (801), the water inlet ends of the two water pumps (801) are fixedly connected to a water inlet pipe (802), one end of the two water inlet pipes (802) are connected to one side of the water reservoir (3), the water outlet ends of the two water pumps (801) are fixedly connected to a water outlet pipe (803), one end of the two water outlet pipes (803) are connected to a diversion water pipe (804), both ends of the two diversion water pipes (804) are fixedly connected to a connecting water pipe (805), the two ends of the four connecting water pipes (805) are respectively installed on the top of the support rod (7), and the four connecting water pipes (805) are evenly divided into two groups, the bottom side of the surface of one group of the connecting water pipes (805) is connected to a water mist nozzle (806), and the bottom end of the other group of the connecting water pipes (805) is connected to a nozzle (807).

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