Cutting device for metal workpiece machining

By designing a cutting device for metal workpiece processing with motor drive, precise movement and simplified replacement, manual operation increases labor intensity and safety hazards, saw blade wear affects cutting quality and safety, and saw blade replacement complexity in the prior art And the time-consuming problem has achieved efficient and accurate cutting and long-term and stable operation of the equipment.

CN222520108UActive Publication Date: 2025-02-25TIANJIN BAOTONG MASCH COMPLETE EQUIP CO LTD
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Patent Information

Application Number
CN202420324562.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-22
Publication Date
2025-02-25
Estimated Expiration
2034-02-22

AI Technical Summary

Technical Problem

The existing cutting devices for metal workpiece processing have manual operations that increase labor intensity and safety risks, saw blade wear affects cutting quality and safety, saw blade replacement is complex and time-consuming, and sliding component wear affects equipment efficiency and accuracy.

Method used

A cutting device including a first motor, a second motor, a lead screw, a support base, a clamping mechanism, a mounting frame and a saw blade are designed. The saw blade is driven by a motor to cut and accurately move through the lead screw and slider. Clustering mechanism and lubrication mechanism to simplify saw blade replacement and equipment lubrication.

Benefits of technology

It realizes efficient and accurate cutting operations, simplifies the saw blade replacement process, extends the service life of the equipment, improves operating stability and efficiency, and reduces personal safety risks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cutting device for metal workpiece machining, which comprises a fixing frame, a cutting device is arranged on the inner side of the fixing frame, the cutting device comprises a first motor, a second motor, a lead screw, a supporting seat, a clamping mechanism, a mounting frame and a saw blade, the first motor is mounted on one side of the mounting frame, and the saw blade is mounted at the output end of the first motor. The lead screw is arranged below the mounting frame, the supporting seat is mounted at the bottom end of the inner side of the fixing frame, the lead screw is mounted in the supporting seat, the output end of the second motor is connected with one end of the lead screw, the clamping mechanism comprises a limiting rod, clamping plates, a clamping sleeve, a flexible plate, a supporting disc, an ejector rod and a guide groove, the clamping sleeve is connected with the output end of the first motor, and the clamping plates are arranged on the two sides of the saw blade correspondingly. The limiting rod is installed on the inner side of one clamping plate, the flexible plate is installed on one side of the corresponding clamping plate, the supporting disc is installed on the inner side of the flexible plate and fixedly connected with the bottom end of the limiting rod, the ejector rod is arranged on the inner side of the supporting disc, and the guide groove is formed in the outer side of the limiting rod.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal workpiece processing, and more specifically, to a cutting device for metal workpiece processing. Background Art

[0002] Under the current technological background, cutting devices used for metal workpiece processing usually face a series of technical and safety challenges. First of all, the structure of these devices is relatively simple, and they often rely on manual operation to push the workpiece for cutting. This manual pushing method not only increases the labor intensity of the operator, but also has significant safety hazards. During the cutting process, due to the lack of effective mechanical control, the operator may face risks such as workpiece slippage, improper cutting, and even saw blade breakage, all of which may lead to serious personal safety accidents.

[0003] Secondly, the saw blade used in the cutting device will wear out after long-term use. The wear of the saw blade will not only affect the quality and accuracy of the cutting, but may also increase the difficulty and danger of workpiece processing. In order to maintain the cutting effect and ensure safety, the saw blade needs to be replaced regularly. However, in the existing technology, the disassembly and assembly process of the saw blade is relatively complicated, which not only consumes a lot of time and labor, but also requires specific skills and tools. In addition, different types of saw blades may need to be replaced according to different process requirements, which further increases the complexity of the operation.

[0004] In addition, although some cutting devices are designed with sliding components to achieve the movement of the equipment, these components are also prone to wear during long-term use. The wear of the sliding components will not only affect the operating efficiency of the equipment, but may also lead to a decrease in accuracy and even damage to the equipment. Therefore, these components need to be lubricated and maintained regularly to maintain their good working condition. However, in the prior art, this lubrication and maintenance is usually performed manually, which not only increases the maintenance workload, but may also affect the normal operation of the equipment due to uneven or untimely lubrication. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In view of the problems existing in the prior art, the utility model provides a cutting device for metal workpiece processing to solve the technical problems mentioned in the background technology.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cutting device for metal workpiece processing, comprising a fixed frame, a cutting device is arranged inside the fixed frame, the cutting device comprises a first motor, a second motor, a lead screw, a support seat, a clamping mechanism, a mounting frame and a saw blade, the first motor is mounted on one side of the mounting frame, the saw blade can be movably mounted on the output end of the first motor, the lead screw is arranged below the mounting frame, the support seat is mounted on the inner bottom end of the fixed frame, the lead screw can be movably mounted in the support seat, the output end of the second motor is connected to the lead screw One end is connected, the clamping mechanism includes a limit rod, a clamping plate, a clamping sleeve, a flexible plate, a support plate, a push rod and a guide groove, the clamping sleeve is connected to the output end of the first motor, the clamping plates are respectively arranged on both sides of the saw blade, the limit rod is movably mounted on the inner side of one of the clamping plates, the flexible plate is installed on one side of the corresponding clamping plate, the support plate is movably mounted on the inner side of the flexible plate, and the support plate is fixedly connected to the bottom end of the limit rod, the push rod is arranged on the inner side of the support plate, the guide groove is opened on the outer side of the limit rod, and the push rod is movably mounted inside the guide groove.

[0009] The utility model is further configured such that slide rails are provided on both sides of the support seat, a slider is provided under the mounting frame, the slider is slidably mounted on the slide rails, a lubrication mechanism is provided inside the slider, and the configuration of the slide rails and the slider makes the movement of the mounting frame more stable.

[0010] The utility model is further configured that a knob is provided at one end of the limit rod, and the knob is fixedly mounted at one end of the limit rod. The configuration of the knob facilitates the use of the limit rod.

[0011] The utility model is further configured such that a clamping plate is provided on the outer side of the flexible plate, and a clamping groove is provided at a corresponding position on the inner side of the clamping sleeve. The configuration of the clamping plate and the clamping groove makes the connection of the clamping mechanism more stable.

[0012] The utility model is further configured such that a first spring is provided on the inner side of the limit rod, a ball is provided on one end of the first spring, a positioning groove is correspondingly provided on one side of the clamping plate, and the ball can be movably installed in the positioning groove. The configuration of the above components can realize self-locking limiting of the limit rod to prevent it from rotating by itself.

[0013] The utility model is further configured as follows: a fixed plate is provided on one side of the flexible plate, a sliding block is provided on the outer side of the support plate, a sliding groove is opened at a corresponding position on the inner side of the fixed plate, and the sliding block is slidably installed in the sliding groove. The configuration of the above components can limit the support plate and ensure the stable operation of the clamping mechanism.

[0014] The utility model is further configured as follows: the lubrication mechanism includes a top block, an oil storage tank, a blocking block and an oil outlet channel; the top block is arranged at the top end of the slide rail; the oil storage tank is arranged on the inner side of the slide block; the blocking block can be movably mounted at the output end of the oil storage tank; the oil outlet channel is opened on the inner side of the blocking block; the lubrication mechanism can automatically lubricate the slide rail, and the operation is convenient.

[0015] The utility model is further configured that a second spring is provided in the oil storage bin, one end of the second spring is connected to the blocking block, and the provision of the second spring can ensure the automatic resetting of the top block.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the utility model provides a cutting device for metal workpiece processing, which has the following beneficial effects:

[0018] 1. The beneficial effect of the cutting device lies in its efficient and precise cutting ability. The first motor drives the saw blade to rotate to achieve efficient cutting operation; the cooperation of the second motor and the lead screw enables the mounting frame to move accurately, ensuring the accuracy and efficiency of cutting and protecting the personal safety of the workers.

[0019] 2. The beneficial effect of the clamping mechanism is reflected in its convenient saw blade replacement function. Through the design of components such as the knob, the limit rod, the first spring and the clamping slot, the saw blade can be installed and removed quickly and conveniently, which greatly improves work efficiency, reduces equipment downtime, and simplifies complex operating procedures.

[0020] 3. The beneficial effect of the lubrication mechanism is its effective automatic lubrication function. The movement of the slider on the slide rail triggers the automatic supply of lubricating oil in the oil storage tank, keeping the slide rail continuously lubricated, reducing wear and noise, thereby extending the service life of the equipment and improving the operating stability and efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the overall structure of a cutting device for metal workpiece processing in the utility model;

[0022] Figure 2 This is a schematic diagram of the structure of the utility model without the fixing frame part;

[0023] Figure 3 It is a cross-sectional structural schematic diagram of the clamping mechanism part of the utility model;

[0024] Figure 4 It is a schematic diagram of the cross-sectional structure of the limiting rod part of the utility model;

[0025] Figure 5 It is a schematic cross-sectional structure diagram of the lubrication mechanism part of the utility model;

[0026] Figure 6 for Figure 5 Schematic diagram of the local enlarged structure at point A in the middle.

[0027] In the figure: 1. fixed frame; 2. first motor; 3. second motor; 4. lead screw; 5. support seat; 6. mounting frame; 7. saw blade; 8. limit rod; 9. clamping plate; 10. snap sleeve; 11. flexible plate; 12. support plate; 13. push rod; 14. guide groove; 15. slide rail; 16. slider; 17. knob; 18. clamping plate; 19. clamping groove; 20. first spring; 21. ball bearing; 22. positioning groove; 23. fixed plate; 24. sliding block; 25. sliding groove; 26. push block; 27. oil storage tank; 28. blocking block; 29. ​​oil outlet channel; 30. second spring. DETAILED DESCRIPTION

[0028] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0029] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0030] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.

[0031] See also Figure 1-6A cutting device for metal workpiece processing includes a fixed frame 1, a cutting device is arranged inside the fixed frame 1, the cutting device includes a first motor 2, a second motor 3, a lead screw 4, a support seat 5, a clamping mechanism, a mounting frame 6 and a saw blade 7, the first motor 2 is mounted on one side of the mounting frame 6, the saw blade 7 can be movably mounted on the output end of the first motor 2, the lead screw 4 is arranged below the mounting frame 6, the support seat 5 is mounted on the bottom end of the inner side of the fixed frame 1, the lead screw 4 can be movably mounted in the support seat 5, the output end of the second motor 3 is connected to one end of the lead screw 4, the clamping mechanism includes a limit rod 8, a clamping plate 9, a clamping sleeve 10, a flexible plate 11, a support plate 12, a push rod 13 and a guide groove 14, the clamping sleeve 10 is connected to the output end of the first motor 2, the clamping plates 9 are respectively arranged on both sides of the saw blade 7, the limit rod 8 is movably mounted on the inner side of one of the clamping plates 9, the flexible plate 11 is installed on the side of the corresponding clamping plate 9, the support plate 12 is movably mounted on the inner side of the flexible plate 11, and the support plate 12 is fixedly connected to the bottom end of the limit rod 8, the push rod 13 is arranged on the inner side of the support plate 12, the guide groove 14 is opened on the outer side of the limit rod 8, and the push rod 13 is movably mounted inside the guide groove 14.

[0032] Slide rails 15 are provided on both sides of the support seat 5 , and a slider 16 is provided below the mounting frame 6 . The slider 16 is slidably mounted on the slide rails 15 , and a lubrication mechanism is provided inside the slider 16 .

[0033] A knob 17 is provided at one end of the limiting rod 8 , and the knob 17 is fixedly mounted at one end of the limiting rod 8 .

[0034] A clamping plate 18 is disposed on the outside of the flexible board 11 , and a clamping groove 19 is provided at a corresponding position on the inside of the clamping sleeve 10 .

[0035] A first spring 20 is disposed inside the limiting rod 8 , a ball 21 is disposed at one end of the first spring 20 , and a positioning groove 22 is correspondingly provided on one side of the clamping plate 9 , in which the ball 21 can be movably installed.

[0036] A fixing plate 23 is provided on one side of the flexible plate 11 , a sliding block 24 is provided on the outer side of the supporting plate 12 , a sliding groove 25 is provided at a corresponding position on the inner side of the fixing plate 23 , and the sliding block 24 is slidably installed in the sliding groove 25 .

[0037] In this embodiment, when using the device, first turn on the first motor 2, the first motor 2 drives the saw blade 7 connected to the output end to rotate, and then fix the workpiece to be cut on the top of the fixing frame 1 through an external fixing device, and then turn on the second motor 3, the second motor 3 drives the lead screw 4 connected to the output end to rotate on the support seat 5. Since the bottom end of the mounting frame 6 and the lead screw 4 rotate through threads, the mounting frame 6 will follow the rotation of the lead screw 4 and make corresponding movements. At the same time, the slider 16 set at the bottom end of the mounting frame 6 will slide on the slide rail 15 to ensure the stable movement of the cutting machine. When the saw blade 7 needs to be replaced, first turn the knob 17 in the corresponding direction to rotate the limit rod 8. The ball 21 set on the inner side of the limit rod 8 will slide out of the original positioning groove 22 and compress the first spring 20 connected on one side. At the same time, the top rod 13 set on the inner side of the support plate 12 will move in the guide groove 14, and the outer side of the support plate 12 The sliding block 24 is provided to slide in the sliding groove 25 provided on the inner side of the fixed plate 23. Since the sliding block 24 and the sliding groove 25 are mutually limited, and due to the special structural design of the guide groove 14, the support plate 12 slides in the flexible plate 11. When the sliding block 24 moves from one end of the sliding groove 25 to the other end of the sliding groove 25, the support plate 12 is just at the other end of the inner side of the flexible plate 11, and then the first spring 20 is automatically reset and the ball 21 is pushed up. The limit rod 8 is inserted into the corresponding positioning groove 22, thereby realizing self-locking of the limit rod 8. Thereafter, the limit rod 8 is pulled outward, thereby causing the flexible plate 11 to deform in the clamping sleeve 10. Then the clamping plate 18 will be disengaged from the clamping groove 19, so that the two clamping plates 9 no longer clamp the saw blade 7, thereby realizing rapid disassembly of the saw blade 7. Then, a new saw blade 7 is taken out and installed on one side of the clamping sleeve 10. Then, according to the above operation, the two clamping plates 9 clamp the new saw blade 7.

[0038] See also Figure 5 and Figure 6 As an implementation method of a cutting device for metal workpiece processing with a lubrication mechanism: the lubrication mechanism includes a top block 26, an oil storage tank 27, a blocking block 28 and an oil outlet channel 29, the top block 26 is arranged at the top of the slide rail 15, the oil storage tank 27 is arranged on the inner side of the slider 16, the blocking block 28 can be movably installed at the output end of the oil storage tank 27, and the oil outlet channel 29 is opened on the inner side of the blocking block 28.

[0039] A second spring 30 is provided in the oil storage bin 27 , and one end of the second spring 30 is connected to the blocking block 28 .

[0040] More specifically, when the slider 16 slides on the slide rail 15 and the bottom end of the blocking block 28 contacts the top block 26, the blocking block 28 will gradually move to the top and be gradually pushed into the oil storage bin 27. At the same time, the second spring 30 connected to one side of the blocking block 28 will be compressed, and the input end of the oil outlet pipeline will be connected to the inside of the oil storage bin 27. Then, the lubricating oil stored in the oil storage bin 27 will enter from the input end of the oil outlet channel 29, and then flow out through the input end of the oil outlet channel 29 to achieve lubrication of the slide rail 15. When the blocking block 28 is no longer in contact with the top block 26, the second spring 30 will drive the blocking block 28 to reset, so that the blocking block 28 will re-close the oil storage bin 27.

[0041] In summary, when the overall equipment is in use or running: first turn on the first motor 2, the first motor 2 drives the saw blade 7 connected to the output end to rotate, and then the workpiece to be cut is fixed to the top of the fixing frame 1 through an external fixing device, and then turn on the second motor 3, the second motor 3 drives the lead screw 4 connected to the output end to rotate on the support seat 5. Since the bottom end of the mounting frame 6 and the lead screw 4 rotate through threads, the mounting frame 6 will follow the rotation of the lead screw 4 and make corresponding movements. At the same time, the slider 16 set at the bottom end of the mounting frame 6 will slide on the slide rail 15 to ensure the stable movement of the cutting machine. When the saw blade 7 needs to be replaced, first turn the knob 17 in the corresponding direction to rotate the limit rod 8. The ball 21 set on the inner side of the limit rod 8 will slide out of the original positioning groove 22 and compress the first spring 20 connected on one side. At the same time, the top rod 13 set on the inner side of the support plate 12 will move in the guide groove 14, and the outer side of the support plate 12 The sliding block 24 arranged on the side will slide in the sliding groove 25 opened on the inner side of the fixed plate 23. Since the sliding block 24 and the sliding groove 25 form a mutual limit, and due to the special structural design of the guide groove 14, the support plate 12 will slide in the flexible plate 11. When the sliding block 24 moves from one end of the sliding groove 25 to the other end of the sliding groove 25, the support plate 12 is just at the other end of the inner side of the flexible plate 11, and then the first spring 20 will automatically reset and push the ball 21 to the top The limit rod 8 is inserted into the corresponding positioning groove 22, thereby realizing self-locking of the limit rod 8. Thereafter, the limit rod 8 is pulled outward, thereby causing the flexible plate 11 to deform in the clamping sleeve 10. Then the clamping plate 18 will be disengaged from the clamping groove 19, so that the two clamping plates 9 no longer clamp the saw blade 7, thereby realizing rapid disassembly of the saw blade 7. Then, a new saw blade 7 is taken out and installed on one side of the clamping sleeve 10. Then, according to the above operation, the two clamping plates 9 clamp the new saw blade 7.

[0042] When the slider 16 slides on the slide rail 15, after the bottom end of the blocking block 28 contacts the top block 26, the blocking block 28 will gradually move to the top and be gradually pushed into the oil storage bin 27. At the same time, the second spring 30 connected to one side of the blocking block 28 will be compressed, and the input end of the oil outlet pipeline will be connected to the inside of the oil storage bin 27. Then, the lubricating oil stored in the oil storage bin 27 will enter from the input end of the oil outlet channel 29, and then flow out through the input end of the oil outlet channel 29 to achieve lubrication of the slide rail 15. When the blocking block 28 is no longer in contact with the top block 26, the second spring 30 will drive the blocking block 28 to reset, so that the blocking block 28 will re-close the oil storage bin 27.

[0043] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.

Claims

1. A cutting device for metal workpiece processing, comprising a fixing frame (1), characterized in that: A cutting device is arranged inside the fixing frame (1), and the cutting device comprises a first motor (2), a second motor (3), a lead screw (4), a support seat (5), a clamping mechanism, a mounting frame (6) and a saw blade (7), wherein the first motor (2) is mounted on one side of the mounting frame (6), the saw blade (7) is mounted on the output end of the first motor (2), the lead screw (4) is arranged below the mounting frame (6), the support seat (5) is mounted on the bottom end of the inner side of the fixing frame (1), the lead screw (4) is mounted in the support seat (5), the output end of the second motor (3) is connected to the lead screw (4), and the clamping mechanism comprises a limit rod (8) and a clamping plate (9). , a clamping sleeve (10), a flexible plate (11), a support plate (12), a push rod (13) and a guide groove (14), wherein the clamping sleeve (10) is connected to the output end of the first motor (2), the clamping plates (9) are respectively arranged on both sides of the saw blade (7), the limit rod (8) is installed on the inner side of one of the clamping plates (9), the flexible plate (11) is installed on one side of the corresponding clamping plate (9), the support plate (12) is installed on the inner side of the flexible plate (11), the push rod (13) is arranged on the inner side of the support plate (12), the guide groove (14) is opened on the outer side of the limit rod (8), and the push rod (13) is installed inside the guide groove (14).

2. A cutting device for metal workpiece processing according to claim 1, characterized in that: Slide rails (15) are provided on both sides of the support seat (5), a slider (16) is provided below the mounting frame (6), the slider (16) is slidably mounted on the slide rails (15), and a lubrication mechanism is provided inside the slider (16).

3. A cutting device for metal workpiece processing according to claim 2, characterized in that: A knob (17) is provided at one end of the limiting rod (8), and the knob (17) is fixedly mounted on one end of the limiting rod (8).

4. A cutting device for metal workpiece processing according to claim 1, characterized in that: A clamping plate (18) is provided on the outside of the flexible plate (11), and a clamping groove (19) is provided at a corresponding position on the inside of the clamping sleeve (10).

5. A cutting device for metal workpiece processing according to claim 4, characterized in that: A first spring (20) is provided inside the limiting rod (8), a ball (21) is provided at one end of the first spring (20), a positioning groove (22) is correspondingly provided on one side of the clamping plate (9), and the ball (21) can be movably installed in the positioning groove (22).

6. A cutting device for metal workpiece processing according to claim 5, characterized in that: A fixed plate (23) is provided on one side of the flexible plate (11), a sliding block (24) is provided on the outer side of the support plate (12), a sliding groove (25) is provided at a corresponding position on the inner side of the fixed plate (23), and the sliding block (24) is slidably installed in the sliding groove (25).

7. A cutting device for metal workpiece processing according to any one of claims 2 or 3, characterized in that: The lubricating mechanism comprises a top block (26), an oil storage bin (27), a blocking block (28) and an oil outlet passage (29); the top block (26) is arranged at the top end of the slide rail (15); the oil storage bin (27) is arranged on the inner side of the slide block (16); the blocking block (28) is movably mounted on the output end of the oil storage bin (27); and the oil outlet passage (29) is opened on the inner side of the blocking block (28).

8. A cutting device for metal workpiece processing according to claim 7, characterized in that: A second spring (30) is arranged in the oil storage bin (27), and one end of the second spring (30) is connected to the blocking block (28).