Grinding machine
By designing a grinder with adjustable distance, the problem of cumbersome, long time and high cost of processing circular glass by fine engraving machines and lathes is solved, and a more efficient and economical processing effect is achieved.
Patent Information
- Application Number
- CN202423288345.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In the prior art, the process of processing circular glass by fine engraving machines is complicated, the time is long, and the manufacturing and maintenance costs are high; while the lathe processing adaptability is poor and the accuracy is insufficient.
A grinding machine is designed, including a bench, a workbench and a frame, where a first rotating mechanism is provided on the workbench, a second rotating mechanism is provided on the frame, and a grinding wheel is rotated on the second rotating mechanism. The distance between the workbench and the frame is adjusted by the sliding mechanism, so that the distance between the circular glass processing parts and the grinding wheel can be adjusted, and processing of different diameters can be achieved.
The processing process is simplified, efficiency is improved, equipment and maintenance costs are reduced, and the shortcomings of the carving machines and lathes are solved when processing circular glass.
Smart Images

Figure CN222520757U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of glass processing equipment, in particular to a grinding machine. Background Art
[0002] Quartz glass is an inorganic non-metallic material composed of silicon dioxide (SiO2). It has similar transparency and gloss to ordinary glass, but is harder and more heat-resistant than ordinary glass. In the production process of quartz glass, many subsequent processes require shape processing, especially in the production process of round glass, it is necessary to quickly process the diameter of the round glass to the required size.
[0003] In the prior art, a precision engraving machine is usually used to process circular glass, but it has defects in terms of cost and efficiency. The commonly used precision engraving machine is designed to be used in a variety of processed products, so the process required for processing circular glass is complicated and time-consuming. At the same time, the manufacturing and maintenance costs of the precision engraving machine itself are high. It is not very suitable to use the precision engraving machine alone in the diameter processing process of circular glass, which will cause problems of high cost and low efficiency.
[0004] In the prior art, some circular glasses are also processed by lathe milling, but the lathes on the market are large in size and require a large installation space; and the stroke of their slide boxes is very limited, and cannot accommodate the processing of circular glasses of various diameters with large diameter differences (such as: φ100mm-φ1000mm), and the processing efficiency is low, the operation is unstable, and the processing accuracy is insufficient, which easily leads to problems such as glass chipping and cracking. Utility Model Content
[0005] The utility model aims to solve the problems in the prior art that the process required for precision engraving machine processing of circular glass is complicated, time-consuming, and the manufacturing and maintenance costs are high, while the lathe processing of circular glass has poor adaptability and insufficient precision. The utility model provides a grinding machine with a simpler structure and process, which can improve processing efficiency and reduce equipment and maintenance costs.
[0006] The technical solution adopted by the utility model is:
[0007] A grinding machine, comprising:
[0008] Stand,
[0009] A workbench, slidably disposed on the frame, wherein the workbench is provided with a first rotating mechanism capable of carrying a workpiece; and
[0010] A frame, arranged on the platform, a second rotating mechanism is arranged on the frame, and a grinding wheel is rotatably arranged on the second rotating mechanism;
[0011] The rotation axes of the first rotating mechanism and the second rotating mechanism are arranged in parallel, and when the workbench slides on the stand, the distance between the workpiece on the first rotating mechanism and the grinding wheel on the second rotating mechanism can be adjusted.
[0012] Furthermore, a sliding mechanism is provided on the platform, the workbench is provided on a first mounting plate of the sliding mechanism, and the first mounting plate is slidably provided on a first sliding seat of the platform via a plurality of first sliding blocks.
[0013] Furthermore, the first motor of the sliding mechanism is arranged on the side of the platform, and the first screw rod of the sliding mechanism is rotatably arranged in the first groove on the platform, one end of the first screw rod is connected to the output end of the first motor, and the middle part of the first screw rod is connected to the first mounting plate through a sleeved first nut seat, so that the first motor can drive the first mounting plate to move along the first slide seat.
[0014] Furthermore, a spray mechanism is provided on the frame, and a mesh plate is laid on the upper surface of the frame at a position outside the first groove; a water tank is provided in the first groove, and the water tank is connected to the mesh plate.
[0015] Furthermore, a cylinder mounting frame is arranged on the first mounting plate, and a lifting cylinder is arranged on the upper part of the cylinder mounting frame; the telescopic rod of the lifting cylinder is colinear with the rotation axis of the first rotating mechanism, and a pressure plate is rotatably arranged on the telescopic rod of the lifting cylinder.
[0016] Furthermore, the first rotating mechanism includes a second motor disposed inside the shell of the workbench, and an output end of the second motor is connected to a supporting plate.
[0017] Furthermore, a lifting mechanism is provided on the frame, a second mounting plate is provided on the lifting mechanism, the second mounting plate is slidably provided on a second slide seat of the frame via a plurality of second sliding blocks, and the second rotating mechanism is provided on the second mounting plate.
[0018] Furthermore, the third motor of the lifting mechanism is arranged on the side of the frame, the second screw rod of the lifting mechanism is rotatably arranged in the second groove on the side of the frame, one end of the second screw rod is connected to the output end of the third motor, and the middle part of the second screw rod is connected to the second mounting plate through a sleeved second nut seat, so that the third motor can drive the second mounting plate to move along the second slide seat.
[0019] Furthermore, the second rotating mechanism includes a fourth motor connected to the second mounting plate, an output end of the fourth motor is connected to a fourth reducer, and an output end of the fourth reducer is connected to the grinding wheel.
[0020] Furthermore, a glass baffle is detachably provided on the upper surface of the stand and at positions on both sides of the workbench; and a hanging opening is provided on the glass baffle, and hooks adapted to the hanging opening are provided on the side of the frame.
[0021] The beneficial effects of the utility model are:
[0022] 1. The utility model drives the circular glass processing piece and the grinding wheel to rotate in opposite directions by setting a first rotating mechanism on the workbench and a second rotating mechanism on the frame, and then cooperates with the sliding mechanism on the frame to adjust the distance between the workbench on the frame and the frame, so that the circular glass processing piece and the grinding wheel are in contact for grinding, and the distance between the circular glass processing piece and the grinding wheel can be freely adjusted, so as to conveniently and quickly process circular glass of required diameter, and the overall equipment structure and operation are simple, realizing cost reduction and efficiency improvement, and solving the problems that the process required for the precision engraving machine to process circular glass in the prior art is complicated, time-consuming, and the manufacturing and maintenance costs are high, and the lathe processing circular glass has poor adaptability and insufficient precision;
[0023] 2. The utility model provides a lifting mechanism so that the height difference between the circular glass processing piece and the grinding wheel can be adjusted, so that circular glasses of different thicknesses can be processed conveniently and quickly. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0025] Figure 1 A three-dimensional schematic diagram of a grinding machine according to an embodiment of the utility model;
[0026] Figure 2 It is a three-dimensional schematic diagram of the other side of the grinding machine of the embodiment of the utility model;
[0027] Figure 3 It is a three-dimensional schematic diagram of the sliding mechanism of an embodiment of the utility model;
[0028] Figure 4 It is a three-dimensional schematic diagram of the lifting mechanism of an embodiment of the utility model;
[0029] Figure 5 A three-dimensional schematic diagram of a workbench according to an embodiment of the utility model;
[0030] Figure 6It is a three-dimensional schematic diagram of the second reducer and the second motor of an embodiment of the utility model.
[0031] Reference numerals: 100 - stand, 110 - foot, 120 - first groove, 130 - mesh plate, 140 - water tank, 150 - glass baffle, 152 - hanging port;
[0032] 200-working table, 210-first rotating mechanism, 211-second motor, 212-second reducer, 213-supporting plate, 220-sliding mechanism, 221-first screw rod, 222-first coupling, 223-first nut seat, 224-first motor, 225-first reducer, 226-first mounting plate, 227-first slide seat, 228-first slide block; 230-cylinder mounting frame, 231-lifting cylinder, 232-pressure plate, 240-housing;
[0033] 300-frame, 310-second rotating mechanism, 311-fourth motor, 312-fourth reducer, 320-grinding wheel, 330-lifting mechanism, 331-second screw rod, 332-second coupling, 333-second nut seat, 334-third motor, 335-third reducer, 336-second mounting plate, 337-second slide seat, 338-second slider, 340-second groove, 350-hook. DETAILED DESCRIPTION
[0034] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0035] The disclosure below provides many different embodiments or examples to implement different structures of the present invention. In order to simplify the disclosure of the present invention, the components and settings of specific examples are described below. Of course, they are only examples and are not intended to limit the present invention.
[0036] The embodiments of the utility model are described in detail below with reference to the accompanying drawings.
[0037] Example
[0038] In the prior art, a precision engraving machine is usually used to process circular glass. However, the commonly used precision engraving machine integrates multiple processing modes and multiple processing functions, resulting in complicated procedures and a long time for processing the diameter of circular glass. At the same time, the manufacturing and maintenance costs of the precision engraving machine itself are relatively high. It is not very appropriate to use the precision engraving machine alone in the diameter processing process of circular glass, which will cause problems of high cost and low efficiency.
[0039] This embodiment provides a grinding machine for processing the diameter of circular glass. The grinding machine is specially designed to use a grinding wheel for grinding according to the different diameters required for circular glass processing. It has a simpler structure and process, can improve processing efficiency, and reduce equipment and maintenance costs. Figure 1-Figure 6 The grinding machine mainly includes: a stand 100, a workbench 200 slidably arranged on the stand 100, and a frame 300 arranged at the other end of the stand 100.
[0040] The stand 100 is used to set the positions of the workbench 200 and the rack 300, and to provide a movable space for the workbench 200. Figure 1 , Figure 2As shown in the figure, the stand 100 is roughly in the shape of a relatively flat rectangular parallelepiped, and four legs 110 are arranged at the four corners of the lower surface of the stand 100 for supporting and fixing the entire grinding machine; a first groove 120 is arranged in the middle of the upper surface of the stand 100. The first groove 120 is mainly used to set the sliding mechanism 220, which is arranged between the stand 100 and the workbench 200 to drive the linear movement of the workbench 200. The sliding mechanism 220 of this embodiment mainly includes a first screw rod 221 and a first nut seat 223 arranged in the first groove 120, a first motor 224 arranged on a side surface of the stand 100, and a first mounting plate 226 arranged above the first groove 120. Among them, the first screw rod 221 is rotatably arranged in the first groove 120 at the positions near both ends through the bearing seat, and one end of the first screw rod 221 is connected to the output end of the first reducer 225 of the first motor 224 through the first coupling 222, and the first motor 224 and the first reducer 225 are both arranged on the side of the stand 100 close to the frame 300. At the same time, the middle part of the first screw rod 221 is sleeved with a first nut seat 223. The inner surface of the first nut seat 223 is threadedly connected with the outer side of the first screw rod 221, and the upper part of the first nut seat 223 is connected with the middle part of the lower surface of the first mounting plate 226. In addition, two first slide seats 227 are arranged on the upper surface of the stand 100 and located at the positions on both sides outside the first groove 120. The two first slide seats 227 are arranged parallel to the first screw rod 221, and two groups of first sliders 228 are arranged on both sides of the lower surface of the first mounting plate 226. The bottoms of the first sliders 228 are all concave inwards and are slidably sleeved on the first slide seats 227. Therefore, when the first motor 224 is working, the first mounting plate 226 can be driven to translate along the two first slide seats 227 through the first screw rod 221 .
[0041] The workbench 200 is arranged above the first mounting plate 226, and is used to carry the circular glass processing piece and can drive the rotation of the processing piece. The workbench 200 includes an external shell 240 and an internal first rotating mechanism 210. Among them, the shell 240 is roughly in the shape of a rectangular parallelepiped, and its interior is hollow. A circular mounting port is arranged on the upper surface for mounting the first rotating mechanism 210. The middle part where the first rotating mechanism 210 is connected to the circular mounting port is the second reducer 212. The second motor 211 is connected to the input end of the lower part of the second reducer 212. The second motor 211 is located inside the shell 240. The side of the shell 240 is also provided with heat dissipation holes to assist the second motor 211 in heat dissipation. At the same time, the upper output end of the second reducer 212 extends to the outside of the shell 240, and is connected to a support plate 213. The support plate 213 is roughly circular and horizontally arranged for placing circular glass processing pieces. When the second motor 211 rotates, the support plate 213 can be driven to rotate around the center, thereby driving the workpiece placed on the support plate 213 to rotate.
[0042] At the same time, in order to maintain the stability of the workpiece during rotation, a cylinder mounting frame 230 is provided above the first mounting plate 226 and at a position on one side of the workbench 200. The cylinder mounting frame 230 is roughly in the shape of an L-shaped square tube. The vertical portion of the cylinder mounting frame 230 maintains a certain distance from the workbench 200 to avoid affecting the placement of the circular glass workpiece on the workbench 200. The horizontal portion of the cylinder mounting frame 230 extends from the upper end of the vertical portion toward the center of the workbench 200. The horizontal portion of the cylinder mounting frame 230 is close to the center of the workbench 200. A lifting cylinder 231 is provided at one end of the center, and the telescopic rod of the lifting cylinder 231 is vertically downward and is arranged directly opposite to the center of the support plate 213 below, so that the telescopic rod of the lifting cylinder 231 is colinear with the rotation axis of the first rotating mechanism 210, and the lower end of the telescopic rod of the lifting cylinder 231 is connected to a pressure plate 232 through an ejector pin, and the ejector pin is inserted into the upper surface of the pressure plate 232. The lower surface of the pressure plate 232 can press the workpiece below, and the pressure plate 232 can be rotated relative to the telescopic rod of the lifting cylinder 231 through the ejector pin to adapt to the rotation of the workpiece below. In one or more other embodiments, the rotation connection between the pressure plate 232 and the lifting cylinder 231 can also be replaced by a bearing or other type of ejector pin instead of an ejector pin.
[0043] The frame 300 of this embodiment is used to set a grinding wheel 320 to grind the outer edge of a circular glass workpiece. The frame 300 is roughly in the shape of a rectangular parallelepiped and is vertically arranged at one end of the upper surface of the stand 100. On the side of the frame 300 facing the workbench 200, the position near the top is convex and is provided with a second rotating mechanism 310, and a lifting mechanism 330 is arranged between the second rotating mechanism 310 and the frame 300. Among them, the convex part of the top of the frame 300 is provided with a second groove 340 in a vertical direction, and the second screw rod 331 of the lifting mechanism 330 is arranged in the second groove 340, and the position of the second screw rod 331 near both ends is rotatably connected to the inner side surface of the second groove 340 through a bearing seat. The upper part of the lifting mechanism 330 is a third motor 334 and a third reducer 335, the input end of the third reducer 335 is connected to the output end of the third motor 334 above, and the input end of the third reducer 335 is connected to the upper end of the second screw rod 331 below. In addition, the middle of the second screw rod 331 is connected to the second mounting plate 336 through the sleeved second nut seat 333. The second mounting plate 336 is vertically arranged. Two sets of second sliders 338 are arranged on the side of the second mounting plate 336 close to the frame 300, and two second slide seats 337 are arranged in the vertical direction on both sides outside the second groove 340 on the frame 300. Several second sliders 338 are slidably sleeved on the second slide seats 337, so that the third motor 334 can drive the second mounting plate 336 to rise and fall when working. At the same time, the fourth motor 311 of the second rotating mechanism 310 is connected to the second mounting plate 336, and the output end of the fourth motor 311 is connected to the input end of the fourth reducer 312 below, and the output end of the fourth reducer 312 is downwardly connected to the grinding wheel 320 for grinding the edge of the workpiece.
[0044] A specific working method of this embodiment is:
[0045] Before use, the lifting cylinder 231 controls the pressure plate 232 to rise, and the circular glass workpiece to be processed is placed on the support plate 213 of the workbench, and the center of the circular glass workpiece is aligned with the rotation axis of the support plate 213; then, the lifting cylinder 231 controls the pressure plate 232 to be lowered, and the circular glass workpiece below is pressed tightly against the support plate 213; then, the second motor 211 and the fourth motor 311 are started to respectively drive the circular glass workpiece and the grinding wheel 320 on the support plate 213 to rotate, and the two rotate in opposite directions (i.e., one is counterclockwise). , the other clockwise) and then start the first motor 224 to control the sliding mechanism 220 to adjust the distance between the circular glass processing piece and the grinding wheel 320. On the one hand, the two can be brought close to start the grinding operation, and on the other hand, the required circular glass processing pieces of different diameters can be processed by freely adjusting the distance between the two. When the height of the grinding wheel 320 needs to be adjusted due to the different thickness of the circular glass processing piece, the fourth motor 311 can be started to control the lifting mechanism 330 to adjust the height difference between the circular glass processing piece and the grinding wheel 320.
[0046] In this embodiment, the grinding machine drives the circular glass processing piece and the grinding wheel 320 to rotate in opposite directions by setting a first rotating mechanism 210 on the workbench 200 and a second rotating mechanism 310 on the frame 300, and then cooperates with the sliding mechanism 220 on the stand 100 to adjust the distance between the workbench 200 and the frame 300 on the stand 100, so that the circular glass processing piece and the grinding wheel 320 are in contact for grinding, and the distance between the circular glass processing piece and the grinding wheel 320 can be freely adjusted, so that circular glass of the required diameter can be processed conveniently and quickly, and the overall equipment structure and operation are simple, achieving cost reduction and efficiency improvement, and solving the problems in the prior art that the process required for the precision engraving machine to process circular glass is complicated, time-consuming, and the manufacturing and maintenance costs are high, while the lathe has poor adaptability and insufficient precision in processing circular glass.
[0047] At the same time, in this embodiment, a lifting mechanism 330 is provided so that the height difference between the circular glass processing piece and the grinding wheel 320 can be adjusted, so that circular glasses of different thicknesses can be processed conveniently and quickly.
[0048] In addition, in this embodiment, a spray mechanism (not shown in the figure) facing the grinding wheel 320 is provided on the frame 300 for spraying grinding fluid to reduce dust and improve grinding efficiency. A mesh plate 130 is also laid on the upper surface of the stand 100 and located on both sides of the two first slides 227. The mesh plate 130 is connected to the internal pipeline of the stand 100 and is used to receive the grinding fluid flowing downward during the grinding process. In addition, two water tanks 140 are provided in the first groove 120 and located on both sides of the first coupling 222 of the first screw rod 221. The outward side of the two water tanks 140 is connected to the internal pipeline of the stand 100, so that the grinding fluid received by the mesh plates 130 on both sides can be collected and stored. At the same time, glass baffles 150 are also provided on the upper surface of the stand 100 and on both sides outside the mesh plate 130. Two glass baffles 150 are provided on each side to prevent glass chips generated during the grinding process from splashing. The glass baffles 150 are detachably inserted on the upper surface of the stand 100 to facilitate replacement. Furthermore, a hook 350 is also provided on the outer side of the rack 300 near the top. The hanging contact surface of the hook 350 is relatively wide and is used to hang spare glass baffles 150. A hanging opening 152 is provided near one end of the glass baffle 150. The hanging opening 152 is adapted to the hook 350, thereby making full use of the shape of the rack 300 and realizing the storage of spare parts of the glass baffle 150, which is more convenient and quick when replacement is needed.
[0049] Preferably, the first motor 224 and the third motor 334 in this embodiment are both servo motors to achieve precise distance control. At the same time, the first coupling 222 and the second coupling 332 in this embodiment are both preferably plum blossom couplings, so as to compensate for the relative offset of the two shafts and enhance shock absorption, wear resistance and buffering performance.
[0050] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A grinding machine, characterized in that: Include: Stand (100), A workbench (200) is slidably disposed on the platform (100); the workbench (200) is provided with a first rotating mechanism (210) capable of carrying a workpiece; and A frame (300) is arranged on the platform (100); a second rotating mechanism (310) is arranged on the frame (300), and a grinding wheel (320) is rotatably arranged on the second rotating mechanism (310); The rotation axes of the first rotating mechanism (210) and the second rotating mechanism (310) are arranged in parallel, and when the workbench (200) slides on the stand (100), the distance between the workpiece on the first rotating mechanism (210) and the grinding wheel (320) on the second rotating mechanism (310) can be adjusted.
2. The grinding machine according to claim 1, characterized in that A sliding mechanism (220) is provided on the platform (100), the workbench (200) is provided on a first mounting plate (226) of the sliding mechanism (220), and the first mounting plate (226) is slidably provided on a first sliding seat (227) of the platform (100) via a plurality of first sliding blocks (228).
3. The grinding machine according to claim 2, characterized in that The first motor (224) of the sliding mechanism (220) is arranged on the side of the platform (100), and the first screw rod (221) of the sliding mechanism (220) is rotatably arranged in a first groove (120) on the platform (100), one end of the first screw rod (221) is connected to the output end of the first motor (224), and the middle part of the first screw rod (221) is connected to the first mounting plate (226) through a sleeved first nut seat (223), so that the first motor (224) can drive the first mounting plate (226) to move along the first slide seat (227).
4. The grinding machine according to claim 3, characterized in that The frame (300) is provided with a spray mechanism, and a mesh plate (130) is laid on the upper surface of the stand (100) at a position outside the first groove (120); a water tank (140) is provided in the first groove (120), and the water tank (140) is in communication with the mesh plate (130).
5. The grinding machine according to claim 2, characterized in that A cylinder mounting frame (230) is arranged on the first mounting plate (226), and a lifting cylinder (231) is arranged on the upper part of the cylinder mounting frame (230); the telescopic rod of the lifting cylinder (231) is colinear with the rotation axis of the first rotating mechanism (210), and a pressure plate (232) is rotatably arranged on the telescopic rod of the lifting cylinder (231).
6. The grinding machine according to claim 1, characterized in that The first rotating mechanism (210) comprises a second motor (211) arranged inside a housing (240) of the workbench (200), and an output end of the second motor (211) is connected to a support plate (213).
7. The grinding machine according to claim 1, characterized in that The frame (300) is provided with a lifting mechanism (330), the lifting mechanism (330) is provided with a second mounting plate (336), the second mounting plate (336) is slidably arranged on a second slide seat (337) of the frame (300) via a plurality of second slide blocks (338), and the second rotating mechanism (310) is arranged on the second mounting plate (336).
8. The grinding machine according to claim 7, characterized in that The third motor (334) of the lifting mechanism (330) is arranged on the side of the frame (300), and the second screw rod (331) of the lifting mechanism (330) is rotatably arranged in a second groove (340) on the side of the frame (300), one end of the second screw rod (331) is connected to the output end of the third motor (334), and the middle part of the second screw rod (331) is connected to the second mounting plate (336) through a sleeved second nut seat (333), so that the third motor (334) can drive the second mounting plate (336) to move along the second slide seat (337).
9. The grinding machine according to claim 7, characterized in that The second rotating mechanism (310) comprises a fourth motor (311) connected to the second mounting plate (336), the output end of the fourth motor (311) being connected to a fourth reducer (312), and the output end of the fourth reducer (312) being connected to the grinding wheel (320).
10. The grinding machine according to any one of claims 1 to 9, characterized in that Glass baffles (150) are detachably provided on the upper surface of the stand (100) and at positions located on both sides of the workbench (200); a hanging opening (152) is provided on the glass baffle (150), and a hook (350) adapted to the hanging opening (152) is provided on the side of the frame (300).