Polishing device for steel machining
By designing a polishing device for steel processing including polishing mechanism, spraying mechanism and transmission mechanism, the problems of high temperature and smoke pollution in the steel polishing process in the prior art are solved, and a more efficient polishing process and cleaner work are achieved. environment.
Patent Information
- Application Number
- CN202323383220.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-12
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2033-12-12
AI Technical Summary
The existing steel polishing devices will produce high temperatures and steel slag smoke during the polishing process, resulting in working environment pollution and inconvenient operation, and low polishing efficiency.
A polishing device for steel processing including a polishing mechanism, a spraying mechanism, a transmission mechanism and a collection box is designed. The polishing mechanism consists of the first and second polishing components, and the steel is polished by a transmission mechanism. The spraying mechanism uses coolant to spray and cool the surface of the steel and drives the smoke and dust into the collection box.
It effectively reduces the temperature increase during steel polishing, reduces the dispersion of steel slag smoke and dust, improves the working environment, and improves the polishing efficiency.
Smart Images

Figure CN222520921U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of steel material processing and polishing devices, in particular to a steel material processing and polishing device. Background Art
[0002] Polishing devices are equipment used to polish and grind the surface of materials. They are widely used in the manufacturing industry to improve the surface quality and appearance of products. Common polishing tools include grinding wheels, sanding belts, sanding rollers, etc. Different polishing tools are selected according to different materials. After the steel plate is processed, it needs to be polished with a polishing device to improve the appearance and surface quality of the steel plate material, provide a smooth and bright surface, and remove the defects and roughness on the surface of the steel plate.
[0003] According to the Chinese patent application number: 202022629744.3, a device for polishing a curved surface of a steel material is disclosed, which relates to the technical field of steel surface polishing, including a main device, a lifting device, a conveying device, a polishing device and a cleaning device. The main device includes a frame and an operating table, and the upper surface of the frame is connected to the lower surface of the operating table. The lifting device includes a base and a connecting rod. The lower surfaces of the bases are welded to the upper surface of the frame. The conveying device includes a fixed block, and the inner surfaces of the fixed blocks are respectively connected to the outer surfaces of the connecting rods. The polishing device includes a chassis, and the lower surface of the chassis is connected to the upper surface of the operating table. The cleaning device includes a pillar, and the lower surface of the pillar is connected to the upper surface of the operating table. The polishing wheel is made of high-strength fiber material, which can effectively perform preliminary polishing on the steel. The polishing wheel can be disassembled and replaced. The surface of the fine polishing roller is wrapped with a layer of oily foam, which can further polish the steel.
[0004] The comparative case effectively solves the problem that the polishing of steel in the prior art is not only time-consuming and labor-intensive, but also cannot well control the polishing flatness, thereby reducing work efficiency. It has the advantage of being able to improve the efficiency of steel polishing. However, when using this polishing device, the high-speed rotation of the grinding wheel will generate high temperature after contacting the steel, making the temperature of the steel surface too high, which is inconvenient for the staff to operate, and the steel slag generated during the polishing process will float everywhere, easily causing pollution to the working environment.
[0005] In summary, the utility model provides a polishing device for steel processing to solve the above problems. Utility Model Content
[0006] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0007] A polishing device for steel processing comprises a collecting box, a processing table is fixedly connected to the top of the collecting box, a protective cover is fixedly connected to the top of the processing table, a polishing mechanism is installed in the inner cavity of the protective cover, the polishing mechanism comprises a first polishing assembly and a second polishing assembly, the polishing mechanism is used to polish the steel, a spray mechanism is installed on the top of the protective cover, the spray mechanism is used to cool down and reduce dust, a first transmission mechanism is installed on one side of the processing table, the first transmission mechanism is used to provide power to the second polishing assembly, a second transmission mechanism is installed on one side of the first polishing assembly, the second transmission mechanism is used to provide power to the first polishing assembly, a conveying assembly is installed in the inner cavity of the processing table, the conveying assembly is used to convey the steel, and a sewage discharge assembly is connected to one side of the collecting box, the sewage discharge assembly is used to discharge sewage.
[0008] Furthermore, in the utility model, the first polishing assembly includes a mounting plate, a support plate, a first grinding roller and a hydraulic cylinder, the mounting plate is located in the inner cavity of the protective cover and is movably connected to the inner cavity of the protective cover, the hydraulic cylinder is fixed to the top of the protective cover, and the output end of the hydraulic cylinder passes through the inner cavity of the protective cover and is fixedly connected to the mounting plate, the number of the support plates is two and they are respectively fixed to both sides of the mounting plate, the number of the first grinding rollers is two, the two first grinding rollers are installed between the two support plates, and one end of the first grinding roller is movably connected to the support plate through a bearing.
[0009] Furthermore, in the utility model, the second polishing assembly includes a second grinding roller and a first transmission rod, the second polishing assembly is located in the inner cavity of the processing table and is movably connected to the inner cavity of the processing table, the number of the second grinding rollers is two, one end of the second grinding roller is movably connected to the inner wall of the processing table through a bearing, and the other end of the second grinding roller is fixedly connected to the first transmission rod.
[0010] Furthermore, in the utility model, the spray mechanism includes a water tank, a water pump, a water outlet pipe and a water inlet pipe, the water tank is fixedly connected to the protective cover, the water pump is fixed to the top of the water tank, the water outlet pipe is connected to the water outlet end of the water pump, the water inlet pipe is connected to the water inlet end of the water pump, and the end of the water inlet pipe away from the water pump passes through the inner cavity of the water tank.
[0011] Furthermore, in the utility model, the spray mechanism also includes a water storage box and a nozzle body, the nozzle body is connected to the water storage box, the water storage box is fixedly connected to the mounting plate, and the end of the water outlet pipe away from the water pump passes through the inner cavity of the protective cover and is connected to the water storage box.
[0012] Furthermore, in the utility model, the first transmission mechanism includes an installation box, a first motor, a first sprocket and a second sprocket, the installation box is fixedly connected to the processing table, the first motor is fixedly connected to the installation box, the first sprocket and the second sprocket are both located in the inner cavity of the installation box and movably connected to the inner cavity of the installation box, the first sprocket and the second sprocket are connected by a chain transmission, the output shaft of the first motor passes through the inner cavity of the installation box and is transmission-connected to the first sprocket, and one end of the two first transmission rods away from the second grinding roller passes through the inner cavity of the installation box and is fixedly connected to the first sprocket and the second sprocket, respectively.
[0013] Furthermore, in the utility model, the second transmission mechanism includes a second motor, a driving wheel, a driven wheel and a second transmission rod, the second motor is fixedly connected to the support plate, the driving wheel, the driven wheel and the second transmission rod are all located in the inner cavity of the support plate and movably connected to the inner cavity of the support plate, the driving wheel and the driven wheel are connected by a belt transmission, the output shaft of the second motor passes through the inner cavity of the support plate and is transmission-connected to the driving wheel, the number of the second transmission rods is two, and the ends of the two second transmission rods, respectively away from the driving wheel and the driven wheel, pass through the outside of the support plate and are respectively fixedly connected to the two first grinding rollers.
[0014] Beneficial effects: The utility model has the following beneficial effects:
[0015] The utility model achieves the effect of polishing steel by arranging a polishing mechanism, a first transmission mechanism and a second transmission mechanism. The first transmission mechanism drives the second polishing component to move, and the second transmission mechanism drives the first polishing component to move, so that the second polishing component and the first polishing component can polish the top and bottom of the steel respectively. By arranging a collecting box, a processing table, a protective cover and a spraying mechanism, the effect of cooling the steel is achieved. The spraying mechanism can spray the surface of the steel. The spraying method can not only cool the steel, but also reduce the dispersion of steel slag and smoke. The steel slag and smoke fall into the inner cavity of the collecting box under the action of the coolant and are collected by the collecting box, thereby reducing the spread of steel slag and smoke. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the main structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the structure of the processing table, the second polishing assembly and the conveying assembly in a separated state of the utility model;
[0018] Figure 3 It is a schematic diagram of the structure of the first transmission mechanism of the utility model in a separated state;
[0019] Figure 4It is a schematic diagram of the structure of the mounting plate of the utility model when viewed from above;
[0020] Figure 5 It is a structural schematic diagram of the connection state of the second transmission mechanism of the utility model.
[0021] In the figure:
[0022] 1. Collection box; 2. Processing table; 3. Protective cover; 4. Polishing mechanism; 41. First polishing assembly; 411. Mounting plate; 412. Support plate; 413. First grinding roller; 414. Hydraulic cylinder; 42. Second polishing assembly; 421. Second grinding roller; 422. First transmission rod; 5. Spraying mechanism; 501. Water tank; 502. Water pump; 503. Water outlet pipe; 504. Water inlet pipe; 505. Water storage box; 506. Nozzle body; 6. First transmission mechanism; 601. Mounting box; 602. First motor; 603. First sprocket; 604. Second sprocket; 7. Second transmission mechanism; 701. Second motor; 702. Driving wheel; 703. Driven wheel; 704. Second transmission rod; 8. Conveying assembly; 9. Sewage discharge assembly. DETAILED DESCRIPTION
[0023] In order to better understand the technical content of the utility model, specific embodiments are cited and described as follows in conjunction with the accompanying drawings. In this disclosure, various aspects of the utility model are described with reference to the accompanying drawings, and many illustrative embodiments are shown in the accompanying drawings. The embodiments of the present disclosure are not necessarily defined to include all aspects of the utility model. It should be understood that the various concepts and embodiments introduced above, as well as those described in more detail below, can be implemented in any of many ways, because the concepts and embodiments disclosed in the utility model are not limited to any implementation method. In addition, some aspects disclosed in the utility model can be used alone, or used in any appropriate combination with other aspects disclosed in the utility model.
[0024] Example 1
[0025] like Figure 1-5As shown, it is the first embodiment of the utility model, which provides a polishing device for steel processing, including a collecting box 1, a processing table 2 is fixedly connected to the top of the collecting box 1, a protective cover 3 is fixedly connected to the top of the processing table 2, a polishing mechanism 4 is installed in the inner cavity of the protective cover 3, the polishing mechanism 4 includes a first polishing component 41 and a second polishing component 42, the polishing mechanism 4 is used to polish the steel, a spray mechanism 5 is installed on the top of the protective cover 3, the spray mechanism 5 is used for cooling and dust reduction, a first transmission mechanism 6 is installed on one side of the processing table 2, the first transmission mechanism 6 is used to provide power to the second polishing component 42, a second transmission mechanism 7 is installed on one side of the first polishing component 41, the second transmission mechanism 7 is used to provide power to the first polishing component 41, a conveying component 8 is installed in the inner cavity of the processing table 2, the conveying component 8 is used to convey steel, and a sewage discharge component 9 is connected to one side of the collecting box 1, and the sewage discharge component 9 is used for sewage discharge.
[0026] like Figure 1-5 As shown, the first transmission mechanism 6 drives the second polishing component 42 to move, and the second transmission mechanism 7 drives the first polishing component 41 to move. The second polishing component 42 and the first polishing component 41 move while polishing the top and bottom of the steel. The spray mechanism 5 can spray coolant on the steel during polishing to cool it down. The sprayed coolant can also drive smoke and dust to fall into the inner cavity of the collecting box 1, so as to reduce dust. The coolant in the inner cavity of the collecting box 1 can be discharged through the sewage discharge component 9. The sewage discharge component 9 is composed of a sewage discharge pipe and a sewage discharge valve. A screen can be added to the inner cavity of the collecting box 1 to separate the coolant and steel slag, so as to facilitate the recovery of the coolant. The conveying component 8 can convey the steel to reduce manual handling. The conveying component 8 can use ZD series electric conveying rollers.
[0027] Example 2
[0028] Reference Figure 1-5 , which is the second embodiment of the utility model, and this embodiment is based on the previous embodiment.
[0029] In this embodiment, the first polishing assembly 41 includes a mounting plate 411, a support plate 412, a first grinding roller 413 and a hydraulic cylinder 414. The mounting plate 411 is located in the inner cavity of the protective cover 3 and is movably connected to the inner cavity of the protective cover 3. The hydraulic cylinder 414 is fixed to the top of the protective cover 3, and the output end of the hydraulic cylinder 414 passes through the inner cavity of the protective cover 3 and is fixedly connected to the mounting plate 411. There are two support plates 412 and they are respectively fixed to both sides of the mounting plate 411. There are two first grinding rollers 413. The two first grinding rollers 413 are both installed between the two support plates 412, and one end of the first grinding roller 413 is movably connected to the support plate 412 through a bearing.
[0030] The second polishing assembly 42 includes a second grinding roller 421 and a first transmission rod 422. The second polishing assembly 42 is located in the inner cavity of the processing table 2 and is movably connected to the inner cavity of the processing table 2. There are two second grinding rollers 421. One end of the second grinding roller 421 is movably connected to the inner wall of the processing table 2 through a bearing, and the other end of the second grinding roller 421 is fixedly connected to the first transmission rod 422.
[0031] The first transmission mechanism 6 includes an installation box 601, a first motor 602, a first sprocket 603 and a second sprocket 604. The installation box 601 is fixedly connected to the processing table 2, the first motor 602 is fixedly connected to the installation box 601, the first sprocket 603 and the second sprocket 604 are both located in the inner cavity of the installation box 601 and are movably connected to the inner cavity of the installation box 601, the first sprocket 603 and the second sprocket 604 are connected by chain transmission, the output shaft of the first motor 602 passes through the inner cavity of the installation box 601 and is transmission-connected to the first sprocket 603, and the two first transmission rods 422, one end away from the second grinding roller 421, pass through the inner cavity of the installation box 601 and are fixedly connected to the first sprocket 603 and the second sprocket 604, respectively.
[0032] The second transmission mechanism 7 includes a second motor 701, a driving wheel 702, a driven wheel 703 and a second transmission rod 704. The second motor 701 is fixedly connected to the support plate 412. The driving wheel 702, the driven wheel 703 and the second transmission rod 704 are all located in the inner cavity of the support plate 412 and are movably connected to the inner cavity of the support plate 412. The driving wheel 702 and the driven wheel 703 are connected by belt transmission. The output shaft of the second motor 701 passes through the inner cavity of the support plate 412 and is transmission-connected to the driving wheel 702. There are two second transmission rods 704. One end of the two second transmission rods 704, which are respectively away from the driving wheel 702 and the driven wheel 703, passes through the outside of the support plate 412 and are respectively fixedly connected to the two first grinding rollers 413.
[0033] like Figure 1-5As shown, the output shaft of the first motor 602 rotates to drive the first sprocket 603 to rotate. When the first sprocket 603 rotates, the second sprocket 604 is driven to rotate through the chain. When the second sprocket 604 and the first sprocket 603 rotate, the second grinding roller 421 is driven to rotate through the first transmission rod 422, so that the bottom of the steel can be polished. The steel slag generated by the polishing of the bottom of the steel directly falls into the inner cavity of the collection box 1. The output end of the hydraulic cylinder 414 extends to push the mounting plate 411 to move downward. When the mounting plate 411 moves downward, it pushes the first grinding roller 413 to move downward, so that the first grinding roller 413 contacts the surface of the steel. The output shaft of the second motor 701 rotates to drive the driving wheel 702 to rotate. When the driving wheel 702 rotates, the driven wheel 703 is driven to rotate through the belt. When the driving wheel 702 and the driven wheel 703 rotate, the second transmission rod 704 is driven to rotate. When the second transmission rod 704 rotates, the first grinding roller 413 is driven to rotate, so that the surface of the steel can be polished.
[0034] Example 3
[0035] Reference Figure 1 and 4 , which is the third embodiment of the utility model, and this embodiment is based on the previous two embodiments.
[0036] In this embodiment, the spray mechanism 5 includes a water tank 501, a water pump 502, a water outlet pipe 503 and a water inlet pipe 504. The water tank 501 is fixedly connected to the protective cover 3, the water pump 502 is fixed to the top of the water tank 501, the water outlet pipe 503 is connected to the water outlet end of the water pump 502, the water inlet pipe 504 is connected to the water inlet end of the water pump 502, and the end of the water inlet pipe 504 away from the water pump 502 passes through the inner cavity of the water tank 501.
[0037] The spray mechanism 5 also includes a water storage box 505 and a nozzle body 506. The nozzle body 506 is connected to the water storage box 505, and the water storage box 505 is fixedly connected to the mounting plate 411. The end of the water outlet pipe 503 away from the water pump 502 passes through the inner cavity of the protective cover 3 and is connected to the water storage box 505.
[0038] like Figure 1 and 4 As shown, the inner cavity of the water tank 501 is used to store coolant, and the coolant can be SCC760 cutting fluid. The centrifugal force generated by the high-speed rotation of the water pump 502 drives the coolant in the inner cavity of the water tank 501 to be diverted to the inner cavity of the water storage box 505 through the outlet pipe 503 and the inlet pipe 504, and sprayed to the surface of the first grinding roller 413 and the steel through the nozzle body 506, so as to reduce the temperature. The smoke generated by the spraying can also be reduced by spraying. The spraying liquid drives the smoke to fall into the inner cavity of the collection box 1. The nozzle body 506 can adopt a universal nozzle, which can easily adjust the spraying position.
[0039] When in use, firstly, the steel is placed on the top of the conveying assembly 8, and the conveying assembly 8 drives the steel to move toward the inner cavity of the protective cover 3, and the output end of the hydraulic cylinder 414 extends to push the mounting plate 411 to move downward, and when the mounting plate 411 moves downward, it pushes the first grinding roller 413 to move downward, so that the first grinding roller 413 contacts the surface of the steel, and the output shaft of the second motor 701 rotates to drive the driving wheel 702 to rotate, and when the driving wheel 702 rotates, it drives the driven wheel 703 to rotate through the belt, and when the driving wheel 702 and the driven wheel 703 rotate, they drive the second transmission rod 704 to rotate, and when the second transmission rod 704 rotates, it drives the first grinding roller 413 to rotate, so that The surface of the steel can be polished. The output shaft of the first motor 602 rotates to drive the first sprocket 603 to rotate. When the first sprocket 603 rotates, it drives the second sprocket 604 to rotate through the chain. When the second sprocket 604 and the first sprocket 603 rotate, the second grinding roller 421 is driven to rotate through the first transmission rod 422, so that the bottom of the steel can be polished. The centrifugal force generated by the high-speed rotation of the water pump 502 drives the coolant in the inner cavity of the water tank 501 to be diverted to the inner cavity of the water storage box 505 through the outlet pipe 503 and the inlet pipe 504, and sprays the first grinding roller 413 and the surface of the steel through the nozzle body 506, so as to reduce the temperature.
[0040] The standard parts used in this application document can all be purchased from the market and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art. The control method is automatic control through a controller. The control circuit of the controller can be implemented through simple programming by technicians in this field, which is common knowledge in the field. This application is mainly used to protect mechanical devices, so this application no longer explains the control method and circuit connection in detail.
[0041] Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. A person with ordinary knowledge in the technical field to which the present invention belongs may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be determined by the definition of the claims.
Claims
1. A polishing device for steel processing, comprising a collecting box (1), characterized in that: The top of the collecting box (1) is fixedly connected to a processing table (2), the top of the processing table (2) is fixedly connected to a protective cover (3), the inner cavity of the protective cover (3) is equipped with a polishing mechanism (4), the polishing mechanism (4) comprises a first polishing assembly (41) and a second polishing assembly (42), the polishing mechanism (4) is used to polish steel, the top of the protective cover (3) is equipped with a spraying mechanism (5), the spraying mechanism (5) is used to cool down and reduce dust, a first transmission mechanism (6) is installed on one side of the processing table (2), the first transmission mechanism (6) is used to provide power to the second polishing assembly (42), a second transmission mechanism (7) is installed on one side of the first polishing assembly (41), the second transmission mechanism (7) is used to provide power to the first polishing assembly (41), a conveying assembly (8) is installed in the inner cavity of the processing table (2), the conveying assembly (8) is used to convey steel, and a sewage discharge assembly (9) is connected to one side of the collecting box (1), the sewage discharge assembly (9) is used to discharge sewage.
2. The polishing device for steel material processing as claimed in claim 1, characterized in that: The first polishing assembly (41) comprises a mounting plate (411), a support plate (412), a first grinding roller (413) and a hydraulic cylinder (414); the mounting plate (411) is located in the inner cavity of the protective cover (3) and is movably connected to the inner cavity of the protective cover (3); the hydraulic cylinder (414) is fixed to the top of the protective cover (3), and the output end of the hydraulic cylinder (414) passes through the inner cavity of the protective cover (3) and is fixedly connected to the mounting plate (411); there are two support plates (412) and they are respectively fixed to two sides of the mounting plate (411); there are two first grinding rollers (413), and the two first grinding rollers (413) are both mounted between the two support plates (412); one end of the first grinding roller (413) is movably connected to the support plate (412) via a bearing.
3. The polishing device for steel material processing as claimed in claim 1, characterized in that: The second polishing assembly (42) comprises a second grinding roller (421) and a first transmission rod (422); the second polishing assembly (42) is located in the inner cavity of the processing table (2) and is movably connected to the inner cavity of the processing table (2); there are two second grinding rollers (421); one end of the second grinding roller (421) is movably connected to the inner wall of the processing table (2) via a bearing; and the other end of the second grinding roller (421) is fixedly connected to the first transmission rod (422).
4. The polishing device for steel material processing as claimed in claim 1, characterized in that: The spray mechanism (5) comprises a water tank (501), a water pump (502), a water outlet pipe (503) and a water inlet pipe (504); the water tank (501) is fixedly connected to the protective cover (3); the water pump (502) is fixed to the top of the water tank (501); the water outlet pipe (503) is in communication with the water outlet end of the water pump (502); the water inlet pipe (504) is in communication with the water inlet end of the water pump (502); and one end of the water inlet pipe (504) away from the water pump (502) passes through the inner cavity of the water tank (501).
5. The polishing device for steel material processing as claimed in claim 4, characterized in that: The spray mechanism (5) further comprises a water storage box (505) and a nozzle body (506), wherein the nozzle body (506) is connected to the water storage box (505), the water storage box (505) is fixedly connected to the mounting plate (411), and the end of the water outlet pipe (503) away from the water pump (502) passes through the inner cavity of the protective cover (3) and is connected to the water storage box (505).
6. The polishing device for steel material processing as claimed in claim 3, characterized in that: The first transmission mechanism (6) comprises an installation box (601), a first motor (602), a first sprocket (603) and a second sprocket (604); the installation box (601) is fixedly connected to the processing table (2); the first motor (602) is fixedly connected to the installation box (601); the first sprocket (603) and the second sprocket (604) are both located in the inner cavity of the installation box (601) and are movably connected to the inner cavity of the installation box (601); the first sprocket (603) and the second sprocket (604) are connected by chain transmission; the output shaft of the first motor (602) passes through the inner cavity of the installation box (601) and is transmission-connected to the first sprocket (603); one end of the two first transmission rods (422) away from the second grinding roller (421) passes through the inner cavity of the installation box (601) and is fixedly connected to the first sprocket (603) and the second sprocket (604) respectively.
7. The polishing device for steel material processing as claimed in claim 2, characterized in that: The second transmission mechanism (7) comprises a second motor (701), a driving wheel (702), a driven wheel (703) and a second transmission rod (704); the second motor (701) is fixedly connected to the support plate (412); the driving wheel (702), the driven wheel (703) and the second transmission rod (704) are all located in the inner cavity of the support plate (412) and are movably connected to the inner cavity of the support plate (412); the driving wheel (702) and the driven wheel (703) are connected via a belt transmission; the output shaft of the second motor (701) passes through the inner cavity of the support plate (412) and is transmission-connected to the driving wheel (702); there are two second transmission rods (704); one end of the two second transmission rods (704) which are respectively away from the driving wheel (702) and the driven wheel (703) passes through the outside of the support plate (412) and are respectively fixedly connected to the two first grinding rollers (413).