Scribing device for testing corrosion resistance of paint film
By designing a marking device for the corrosion resistance inspection of paint films, the problems of inaccurate marking positions and inconsistent depth in the prior art are solved, and the accuracy and efficiency of test results are improved.
Patent Information
- Application Number
- CN202421264401.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-04
AI Technical Summary
The prior art lacks a marking device for inspection of paint film corrosion resistance, resulting in inaccurate marking position and inconsistent depth, which affects the test results.
A marking device including a platform, fixed components, scale track, guide frame, drawing tool and dial table is designed. Secure the specimen with fixed components, using scale tracks and drawing tools to ensure accurate alignment of the position and depth of the marking lines.
The efficiency and accuracy of the test are improved, ensuring the accurate position and consistency of depth of the markings, thereby ensuring the accuracy of the final inspection results.
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Figure CN222521301U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of film corrosion resistance inspection, in particular to a scribing device used for paint film corrosion resistance inspection. Background Art
[0002] Automobile painting is one of the four major automobile manufacturing processes. Through pre-treatment, electrophoresis and painting processes, a paint film is applied to the surface of the car body, which can provide protection and decoration for the car body. Electrophoretic paint film is a solid coating film that is plated on the metal surface by electrophoretic paint through "electroplating". Electrophoretic paint film is the most comprehensive and complete coating for metal workpieces in the current coating industry, with the best adhesion, the most uniform thickness and the most uniform appearance. Traditional spraying is very difficult to coat the inner cavity and the gap, and it is also prone to sagging problems. It is also difficult to paint multiple pieces at the same time. For electrophoretic coating, these can be easily achieved. It is a very high-quality and efficient coating. Especially the odor problem. It is difficult to avoid the "paint smell" in traditional painting, while the electrophoretic paint film is an odorless coating, which is particularly beneficial to environmental protection and people's health.
[0003] Corrosion resistance is one of the important indicators for evaluating the performance of electrophoretic paint films. When evaluating corrosion resistance, it is necessary to draw lines on the surface of the steel plate before conducting corrosion tests. Currently, there is no marking device for testing the corrosion resistance of paint films. Inspectors can only hold down the ruler with their hands to determine the position during the marking process. During the marking process, the hand is easy to loosen. Once the position of the hand moves, the position of the ruler changes, which leads to inaccurate marking. Moreover, the depth of the marking by different people is inconsistent. During the marking process, the depth of the marking cannot be guaranteed to be consistent, which affects the test results. Utility Model Content
[0004] In order to overcome the deficiencies of the prior art, the utility model provides a marking device for testing the corrosion resistance of paint films, which not only improves the efficiency of the test, but also makes the marking position accurate, the marking depth accurate and consistent, thereby ensuring the accuracy of the final test result.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A marking device for testing the corrosion resistance of paint films comprises a platform, a fixing assembly, a scale track, a guide frame, a marking tool and a dial indicator; the fixing assembly is mounted on the platform, and the fixing assembly clamps and fixes a sample placed on the platform; the scale track is mounted on the fixing assembly; the guide frame comprises a vertical guide rail and a horizontal beam, and the horizontal beam is mounted on the vertical guide rail and rises and falls along the vertical guide rail; the marking tool and the dial indicator are mounted on the horizontal beam, and the bottom end of the marking tool and the bottom end of the dial indicator are in the same horizontal plane; the marking tool is connected to a slider, and the slider is provided with a slide groove corresponding to the scale track; the marking tool slides along the scale track, and the length of the marking is determined by the scale of the scale track.
[0007] Further, the fixing assembly includes a first hinged seat, a second hinged seat, a first longitudinal beam, a second longitudinal beam, a first cross beam and a second cross beam; the first longitudinal beam is hinged on the first hinged seat, one end of the first cross beam is fixedly connected to the first longitudinal beam, and the other end of the first cross beam is hinged to the second hinged seat; one end of the second longitudinal beam is slidably connected to the first cross beam, and the second longitudinal beam slides along the first cross beam; the two ends of the second cross beam are respectively slidably connected to the first longitudinal beam and the second longitudinal beam, and the second cross beam slides along the first longitudinal beam and the second longitudinal beam; the first longitudinal beam, the second longitudinal beam, the first cross beam and the second cross beam form a rectangular frame, and the rectangular frame flips around the first hinged seat and the second hinged seat.
[0008] Furthermore, the fixing assembly also includes a set screw, and the second longitudinal beam, the first cross beam and the second cross beam are fixed by the set screw after their positions are determined.
[0009] Furthermore, it also includes a scale track fixing component, which includes a stud, a first nut and a second nut; the stud is fixed to the fixing component, the first nut and the second nut are threadedly connected to the stud, and the scale track is clamped by the first nut and the second nut.
[0010] Furthermore, the scale track is a rectangular long strip, with scales on its upper surface and long strip mounting grooves at both ends.
[0011] Furthermore, a shaft sleeve is provided at one end of the horizontal beam, and the shaft sleeve is sleeved on the vertical guide rail.
[0012] Furthermore, the sliding block is plugged into the horizontal beam.
[0013] Furthermore, the horizontal beam is a T-shaped beam.
[0014] Furthermore, the marking tool is a marking knife.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. The utility model fixes the sample by pressing the fixing component; determines the height of the marking knife and the depth of the marking by the marking knife through a dial indicator, determines the height of the scale track, and fixes the scale track; translates the marking knife along the scale track, determines the length of the marking through the scale of the scale track, makes the marking position accurate, and the marking depth accurate and consistent, thereby ensuring the accuracy of the final inspection result.
[0017] The utility model reduces the difficulty of marking, avoids the problem of misalignment of marking and inconsistent manual operation, which affects the test results. It solves the problem of time-consuming and laborious marking in the early stage of the experiment, brings great convenience to the experiment, and improves the efficiency of the experiment.
[0018] 2. One end of the second longitudinal beam of the fixed assembly of the utility model is slidably connected to the first transverse beam, and the second longitudinal beam slides along the first transverse beam; the two ends of the second transverse beam are respectively slidably connected to the first longitudinal beam and the second longitudinal beam, and the second transverse beam slides along the first longitudinal beam and the second longitudinal beam; the length and width of the rectangular pressure frame of the utility model can be adjusted, so as to adapt to specimens of different sizes, thereby improving the applicability of the device.
[0019] 3. The scale track of the utility model is a rectangular long strip, and long strip installation grooves are provided at both ends, which can adapt to samples of different sizes and improve the applicability of the device. The utility model clamps and fixes the scale track by two nuts installed on the studs, which can not only firmly fix the scale track, but also adjust the height of the scale track.
[0020] 4. After the length and width of the rectangular pressing frame of the utility model are determined, they are fixed by set screws, which is convenient and efficient.
[0021] 5. The marking knife of the utility model is fixed on the slide block, and the slide block is plugged into the horizontal beam, which is convenient for installation and disassembly, greatly improving the test efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.
[0023] Figure 2 It is a schematic diagram of the three-dimensional structure of the first hinge seat, the second hinge seat, the first longitudinal beam and the first cross beam of the fixing assembly of the utility model.
[0024] Figure 3 It is a schematic diagram of the three-dimensional structure of the first hinge seat, the second hinge seat, the first longitudinal beam, the first cross beam and the second longitudinal beam of the fixing assembly of the utility model.
[0025] Figure 4 It is a schematic diagram of the three-dimensional structure of the rectangular frame of the fixed component of the utility model in the lifted state.
[0026] Figure 5It is a three-dimensional structural schematic diagram of the utility model in which the rectangular frame of the fixing component is pressed against the sample.
[0027] Figure 6 It is a three-dimensional structural schematic diagram of the guide frame of the utility model.
[0028] Figure 7 It is a schematic front view of the guide frame structure of the utility model.
[0029] In the figure:
[0030] 1-Platform
[0031] 2-fixing assembly 21-first longitudinal beam 22-first cross beam 23-second longitudinal beam 24-second cross beam 25-first hinge seat 26-second hinge seat 27-set screw
[0032] 3- scale track 31- long strip installation groove
[0033] 4-guide frame 41-bottom plate 42-vertical guide rail 43-horizontal beam
[0034] 5- Scoring knife
[0035] 6-Dial indicator
[0036] 7-track fixing assembly 71-stud 72-first nut 73-second nut
[0037] 8- Slider
[0038] 9-Test specimen DETAILED DESCRIPTION
[0039] The utility model discloses a scribing device for testing the corrosion resistance of paint films. Those skilled in the art can refer to the content of this article and appropriately improve the process parameters to achieve it. It is particularly important to point out that all similar replacements and modifications are obvious to those skilled in the art, and they are all deemed to be included in the utility model. The method and application of the utility model have been described through preferred embodiments, and relevant personnel can obviously modify or appropriately change and combine the methods and applications described herein without departing from the content, spirit and scope of the utility model to implement and apply the technology of the utility model.
[0040] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0041] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0042] Example:
[0043] like Figure 1-7 As shown, a marking device for testing the corrosion resistance of a paint film comprises a platform 1, a fixing assembly 2, a scale track 3, a guide frame 4, a marking knife 5, a dial indicator 6, a scale track fixing assembly 7 and a slider 8.
[0044] The fixing assembly 2 includes a first longitudinal beam 21, a first transverse beam 22, a second longitudinal beam 23, a second transverse beam 24, a first hinge seat 25, a second hinge seat 26 and a set screw 27. The first hinge seat 25 and the second hinge seat 26 are fixed to the platform 1 in parallel with each other. Both the first hinge seat 25 and the second hinge seat 26 are provided with hinge shafts, and the axes are the same. A hinge hole is provided at one end of the first longitudinal beam 21, and the hinge shaft of the first hinge seat 25 is inserted through the hinge hole. The first longitudinal beam 21 is hinged to the first hinge seat 25, and one end of the first longitudinal beam 21 can rotate around the hinge shaft. One end of the first transverse beam 22 is fixed to one end of the first longitudinal beam 21, and a hinge hole is provided at the other end of the first transverse beam 22, and the rotating shaft of the second hinge seat 26 is inserted through the hinge hole. The first transverse beam 22 is hinged to the second hinge seat 26, and the first transverse beam 22 can rotate around the hinge shaft. One end of the second longitudinal beam 23 is provided with a groove corresponding to the first cross beam 22, and the second longitudinal beam 23 is placed in the groove. One end of the second longitudinal beam 23 can move along the first cross beam 22. One end of the second cross beam 24 is provided with a groove corresponding to the first longitudinal beam 21, and the other end of the second cross beam 24 is provided with a long groove corresponding to the second longitudinal beam 23. The second cross beam 24 can move along the first longitudinal beam 21 and the second longitudinal beam 23. The first longitudinal beam 21, the first cross beam 22, the second longitudinal beam 23, and the second cross beam 24 form a rectangular pressing frame, and the length and width of the rectangular pressing frame can be adjusted by moving the first cross beam 22, the second longitudinal beam 23, and the second cross beam 24. The four corners of the rectangular pressing frame are respectively provided with set screws 27, and the rectangular pressing frame is fixed by the set screws 27 after the length and width are determined.
[0045] The scale track 3 is a rectangular long strip, with scales on its upper surface and long strip mounting grooves 31 at both ends.
[0046] The guide frame 4 includes a bottom plate 41, a vertical guide rail 42, and a horizontal beam 43. The bottom plate 41 is a rectangular flat plate fixed to the upper surface of the platform 1, and the vertical guide rail 42 is vertically fixed to the bottom plate 41. The horizontal beam 43 is a T-shaped beam, which is composed of a cross beam and a longitudinal beam vertically fixed to the middle of the cross beam. The end of the longitudinal beam is provided with a shaft sleeve, which is sleeved on the vertical guide rail 42, and the horizontal beam 43 can be raised and lowered along the vertical guide rail 42.
[0047] The marking knife 5 is fixedly connected to the slider 8, and the slider 8 is provided with a slide groove corresponding to the thickness of the scale track 3. The slider 8 can slide along the scale track 3. The slider 8 is provided with a plug column. The slider 8 is inserted into one end of the crossbeam of the horizontal beam 43. The other end of the crossbeam of the horizontal beam 43 is provided with a dial indicator 6 seat, and the dial indicator 6 is installed at the other end of the crossbeam. The tip of the marking knife 5 and the needle tip of the dial indicator 6 are in the same horizontal plane.
[0048] The scale track fixing assembly 7 includes a stud 71, a first nut 72 and a second nut 73. The stud 71 is fixed to the fixing assembly 2, and the first nut 72 and the second nut 73 are threadedly connected to the stud 71. The scale track 3 is clamped by the first nut 72 and the second nut 73, and the height of the scale track 3 can be adjusted.
[0049] The working principle and working process of the utility model are as follows:
[0050] Step 1) The sample 9 after electrophoresis is edged, one end of the fixing component 2 is lifted, and the sample 9 is placed on the platform 1 and below the fixing component 2 .
[0051] Step 2) Move the second longitudinal beam 23, the first cross beam 22 and the second cross beam 24 according to the size of the sample 9, so that the first longitudinal beam 21, the second longitudinal beam 23, the first cross beam 22 and the second cross beam 24 form a rectangular frame to press the edge part of the sample, and then fix the second longitudinal beam 23, the first cross beam 22 and the second cross beam 24 by tightening screws 27, thereby tightening and fixing the sample.
[0052] Step 3) Install the dial indicator 6 and the marking knife 5 at both ends of the horizontal beam 43, ensuring that the tip of the measuring needle of the dial indicator 6 and the tip of the marking knife 5 are in the same horizontal plane.
[0053] Step 4) The horizontal beam 43 is raised and lowered along the vertical guide rail 42 , and the depth of the marking by the marking knife 5 , that is, the height of the marking knife 5 , is determined by the dial indicator 6 .
[0054] Step 5) Place the scale track 3 into the slide groove of the slider 8 to determine the height of the scale track 3, and then fix the scale track 3 through the scale track fixing component 7.
[0055] Step 6) Remove the slider 8 and the marking knife 5 from the horizontal beam 43, translate the marking knife 5 along the scale track 3, and determine the length of the marking by the scale of the scale track 3.
[0056] The length and width of the rectangular pressing frame of the utility model can be adjusted, so as to adapt to samples of different sizes, thereby improving the applicability of the device.
[0057] The scale track 3 of the utility model is a rectangular long strip, and has long strip installation grooves 31 at both ends, which can adapt to samples of different sizes and improve the applicability of the device. The utility model clamps and fixes the scale track 3 by two nuts installed on the studs 71, which can not only firmly fix the scale track 3, but also adjust the height of the scale track 3.
[0058] The rectangular pressing frame of the utility model is fixed by means of the set screws 27 after the length and width are determined, which is convenient and efficient.
[0059] The scribing knife 6 of the utility model is fixed on the slide block 8, and the slide block 8 is plugged with the horizontal beam 43, so the installation and disassembly are convenient, which greatly improves the test efficiency.
[0060] The utility model makes the position of the marking accurate, the depth of the marking accurate and consistent, thereby ensuring the accuracy of the final test result. The utility model reduces the difficulty of marking, avoids the problem of misalignment of the marking and inconsistent manual operation, which affects the test results. It solves the problem of time-consuming and laborious marking in the early stage of the experiment, brings great convenience to the experiment, and improves the efficiency of the experiment.
[0061] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A scribing device for testing the corrosion resistance of a paint film, characterized in that: include; Including platform, fixing components, scale rail, guide frame, drawing tool and dial indicator; The fixing assembly is mounted on the platform, and the fixing assembly clamps and fixes the sample placed on the platform; The scale track is installed on the fixed component; The guide frame includes a vertical guide rail and a horizontal beam, wherein the horizontal beam is installed on the vertical guide rail and rises and falls along the vertical guide rail; The marking tool and the dial indicator are installed on the horizontal beam, and the bottom end of the marking tool and the bottom end of the dial indicator are in the same horizontal plane; The marking tool is connected to a slider, and the slider is provided with a slide groove corresponding to the scale track; the marking tool slides along the scale track, and the length of the marking line is determined by the scale of the scale track.
2. A scribing device for testing the corrosion resistance of paint films according to claim 1, characterized in that: The fixing assembly includes a first hinge seat, a second hinge seat, a first longitudinal beam, a second longitudinal beam, a first cross beam and a second cross beam; The first longitudinal beam is hinged on the first hinge seat, one end of the first cross beam is fixed on the first longitudinal beam, and the other end of the first cross beam is hinged on the second hinge seat; one end of the second longitudinal beam is slidably connected to the first cross beam, and the second longitudinal beam slides along the first cross beam; the two ends of the second cross beam are respectively slidably connected to the first longitudinal beam and the second longitudinal beam, and the second cross beam slides along the first longitudinal beam and the second longitudinal beam; The first longitudinal beam, the second longitudinal beam, the first cross beam and the second cross beam form a rectangular frame, and the rectangular frame is turned around the first hinge seat and the second hinge seat.
3. A scribing device for testing the corrosion resistance of paint films according to claim 1, characterized in that: The fixing assembly also includes a set screw, and the second longitudinal beam, the first cross beam and the second cross beam are fixed by the set screw after their positions are determined.
4. A scribing device for testing the corrosion resistance of paint films according to claim 1, characterized in that: It also includes a scale track fixing component, which includes a stud, a first nut and a second nut; the stud is fixed to the fixing component, the first nut and the second nut are threadedly connected to the stud, and the scale track is clamped by the first nut and the second nut.
5. A scribing device for testing the corrosion resistance of paint films according to claim 1, characterized in that: The scale track is a rectangular long strip plate, the upper surface of which is provided with scales, and both ends of which are provided with long strip installation grooves.
6. A scribing device for testing the corrosion resistance of paint films according to claim 1, characterized in that: One end of the horizontal beam is provided with a shaft sleeve, which is sleeved on the vertical guide rail.
7. A scribing device for testing the corrosion resistance of paint films according to claim 1, characterized in that: The sliding block is plugged into the horizontal beam.
8. A scribing device for testing the corrosion resistance of paint films according to claim 1, characterized in that: The horizontal beam is a T-shaped beam.
9. A scribing device for testing the corrosion resistance of paint films according to claim 1, characterized in that: The marking tool is a marking knife.
Citation Information
Cited By
Marking device and method for testing corrosion resistance of paint film
CN118493346A