Thread end multi-stage cutting processing device
By designing a multi-stage cutting processing device for wire heads, the driving components, cutting parts and tensioning parts can be used to achieve simultaneous cutting and simultaneous cutting and simultaneous cutting and complex manual operation in the prior art are solved, and processing efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202421081732.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-05-17
AI Technical Summary
In the prior art, the line cutting efficiency is low, unable to meet the requirements of large-scale processing, and requires manual assisted operation, which is complex and labor-intensive.
A multi-stage cutting processing device for wire heads is designed, including a driving assembly, a cutting member and a tensioning member. The driving assembly realizes the simultaneous transmission of multiple lines. After the tensioning member drives the line to a specified length, the cutting member completes the cutting operation.
The simultaneous cutting of multiple lines is achieved, which improves processing efficiency, reduces manual participation, reduces workers' labor intensity, and ensures the accuracy of line length.
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Figure CN222521433U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of line cutting equipment, in particular to a line end multi-stage cutting processing device. Background Art
[0002] Everyday electrical appliances are connected to circuits through external lines. For the production of lines, it is usually necessary to quantitatively cut a line wound on a reel into wires of appropriate lengths to facilitate the subsequent processing and production of the wire ends. At present, the line is usually cut manually after being pulled to a suitable length, and the cutting operation can only be carried out one by one during the cutting process, which has low work efficiency and cannot meet the requirements of large-scale processing. At the same time, during the cutting process, manual assistance is required to press and position the line, which is complicated to operate and labor-intensive. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide a multi-stage wire end cutting processing device for the above-mentioned technical deficiencies, which can realize the simultaneous transmission and cutting operations of multiple lines, effectively improve the processing efficiency, and use tensioning members to clamp and tighten the wire ends, so that the lines are cut in a tensioned state, thereby ensuring the accuracy of the line length.
[0004] In order to solve the above technical problems, the technical solution adopted by the utility model includes:
[0005] The machine base is provided with a driving assembly and a support plate in sequence along the feeding direction of the line. The driving assembly has multiple channels for line transmission. A cutting piece is provided on the support plate near the driving assembly. A tensioning piece that can clamp the line and pull the horizontal displacement is provided on the right side of the cutting piece.
[0006] Preferably, the driving assembly includes a rotating shaft and a slider; the rotating shafts are used in pairs and are arranged in an upper and lower position, and a plurality of rotating wheels are provided at equal intervals along the axial direction of the rotating shaft; the slider is slidably connected to the base, the middle part is connected to the rotating shaft located above by a rotating shaft, and the slider is provided with a first spring in contact with the base.
[0007] Preferably, the cutting member comprises a hydraulic cylinder and a cutter; the hydraulic cylinder is fixedly connected to a support plate; and the top of the cutter is connected to a push rod of the hydraulic cylinder.
[0008] Preferably, a transverse plate connected to the hydraulic cylinder is provided above the cutter, the cutter and the transverse plate are slidably connected, and a second spring is sleeved at the sliding connection between the two.
[0009] Preferably, the tensioning member includes a threaded rod, a mounting seat and a bottom slide plate; the two ends of the threaded rod are connected to the top of the support plate by a rotating shaft; the mounting seat is threadedly connected to the threaded rod, and a top pressure plate that can slide up and down is provided in the middle; the two ends of the bottom slide plate are respectively slidably connected to the support plate.
[0010] Preferably, both the bottom sliding plate and the top pressure plate are provided with a pressure-bearing layer.
[0011] Preferably, positioning plates are provided on both sides of the top pressure plate.
[0012] Preferably, a position sensor is provided under the support plate.
[0013] Preferably, a track for adjusting the displacement of the position sensor is provided at the lower right portion of the support plate, and the track has scale lines.
[0014] Compared with the prior art, the utility model has the following advantages:
[0015] 1. The driving components can be used to transport multiple lines at the same time. After the lines are driven to the specified length by the tensioning parts, the cutting parts can be used to complete the cutting operation. Multiple lines can be cut at the same time at one time, which greatly improves the work efficiency. At the same time, no manual participation is required in the intermediate operation, which reduces the labor intensity of workers.
[0016] 2. The upper rotating shaft is connected to the machine base through a slider, and under the action of the first spring, the line is pressed tightly, which can adapt to the transmission of lines with different diameters and expand the scope of use;
[0017] 3. The sliding connection between the cutter and the horizontal plate can prevent excessive downward thrust from damaging the blade during the line cutting process, thus protecting the integrity of the blade.
[0018] 4. After the positioning plate on the top pressure plate contacts the bottom slide plate, a clamping connection with the bottom slide plate is formed, thereby ensuring the synchronous displacement of the two, improving the stability when the line is tensioned, and avoiding dislocation and looseness. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of a multi-stage thread cutting processing device;
[0020] Figure 2 This is a schematic diagram of the connection of the drive components;
[0021] Figure 3 Schematic diagram of the cutter structure;
[0022] Figure 4 This is a schematic diagram of the installation of the tension member;
[0023] Figure 5It is a schematic diagram of the structure of the tension member;
[0024] Figure 6 It is a schematic diagram of the structure of the position sensor;
[0025] Figure 7 This is a schematic diagram of the machine base structure.
[0026] In the figure: 1, machine base; 2, driving assembly; 3, support plate; 4, cutting piece; 5, tensioning piece; 201, rotating shaft; 202, slider; 203, rotating wheel; 204, first spring; 301, position sensor; 302, track; 401, hydraulic cylinder; 402, cutter; 403, cross plate; 404, second spring; 501, threaded rod; 502, mounting seat; 503, bottom slide plate; 504, top pressure plate; 505, pressure layer; 506, positioning plate. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the utility model. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the utility model.
[0028] Specific implementation method 1: Combination Figure 1-7 As shown, a multi-stage wire end cutting processing device comprises: a machine base 1, a driving assembly 2 and a support plate 3 are sequentially arranged along the feeding direction of the wire, the driving assembly 2 has a plurality of channels for wire transmission, a cutting piece 4 is arranged on the support plate 3 near the driving assembly 2, and a tensioning piece 5 is arranged on the support plate 3 on the right side of the cutting piece 4, which can clamp the wire and pull the wire to move horizontally;
[0029] When in use, multiple lines are respectively inserted into the driving component 2, and are displaced to the right under the action of the driving component 2. After reaching the right side position of the cutting piece 4, the transmission is stopped, waiting for the tensioning member 5 to clamp the wire end part of the line, and then the tensioning member 5 is displaced to the right, and the driving component 2 transmits the line at the same time to keep the line in a tensioned state, thereby avoiding errors in the line length caused by bending, and effectively improving the cutting accuracy. After reaching the specified length, the driving component 2 and the tensioning member 5 stop at the same time, and the cutting piece 4 moves downward to complete the cutting of multiple lines, greatly improving the processing efficiency.
[0030] A preferred embodiment, combined with Figure 2As shown, the driving assembly 2 includes a rotating shaft 201 and a slider 202; the rotating shafts 201 are used in pairs and are arranged in an upper and lower manner, and the two ends of the rotating shaft 201 located at the bottom are connected to the base 1 as a rotating shaft, and are connected to the control motor through belts and pulleys, and a plurality of rotating wheels 203 are arranged at equal intervals along the axial direction of the rotating shaft 201; the middle part of the base 1 has a plurality of rectangular slide grooves, and the slider 202 contacts the slide grooves to form a sliding connection, the middle part of the slider 202 is connected to the rotating shaft 201 located at the top as a rotating shaft, and the slider 202 is provided with a first spring 204 in contact with the base 1, and when the line diameter increases, the first spring 204 can be compressed upward, thereby meeting the transmission requirements of lines of different diameters within a certain range.
[0031] A preferred embodiment, combined with Figure 2 and Figure 3 As shown, the cutting member 4 includes a hydraulic cylinder 401 and a cutter 402; the hydraulic cylinder 401 is connected to the upper position of the support plate 3 by screws; the upper part of the cutter 402 is connected to the push rod of the hydraulic cylinder 401, and the cutter 402 is driven by the hydraulic cylinder 401 to complete the cutting operation.
[0032] A preferred embodiment, combined with Figure 3 As shown, a horizontal plate 403 connected to the hydraulic cylinder 401 is provided above the cutter 402, and two columns are welded above the cutter 402. The columns penetrate the horizontal plate 403 to form a sliding connection, and a second spring 404 is sleeved at the sliding connection between the two, that is, the second spring 404 is sleeved on the column. When the cutter 402 completes the cutting of the line and contacts the surface of the support plate 3, and the hydraulic cylinder 401 has not yet reached the specified extended position, after reaching a certain pressure, the elastic force of the second spring 404 is overcome to achieve compression, thereby protecting the cutter 402.
[0033] A preferred embodiment, combined with Figure 4-7 As shown, the tensioning member 5 includes a threaded rod 501, a mounting seat 502 and a bottom slide plate 503; both ends of the threaded rod 501 are connected to the top of the support plate 3 by a rotating shaft, and the right end is connected to a driving motor, and a guide rod is welded to one side of the threaded rod 501; the middle part of the mounting seat 502 is threadedly connected to the threaded rod 501, and the guide rod penetrates the mounting seat 502 to form a sliding connection, and the middle part of the mounting seat 502 is provided with a top pressure plate 504 that can slide up and down, and a cylinder is connected above the top pressure plate 504; the front and rear ends of the bottom slide plate 503 are respectively connected to the support plate 3 for sliding; the top pressure plate 504 is driven downward by the cylinder to cooperate with the bottom slide plate 503 to complete the clamping operation of the line, and then driven by the threaded rod 501, it moves to the right side to achieve tensioning and pulling of the line, thereby ensuring the accuracy when the line is cut.
[0034] A preferred embodiment, combined with Figure 5As shown, both the bottom plate 503 and the top plate 504 are provided with a pressure-bearing layer 505 , which is made of rubber material and has a large friction force when in contact with the outer skin of the circuit, while avoiding scratching the circuit surface.
[0035] A preferred embodiment, combined with Figure 5 As shown, in order to ensure that the top pressure plate 504 and the bottom slide plate 503 can maintain synchronous displacement, two relative positioning plates 506 are welded on both sides of the top pressure plate 504. The width between the positioning plates 506 is equal to the width of the bottom slide plate 503. When the line is crimped, the positioning plates 506 contact with both sides of the bottom slide plate 503 at the same time to form a clamping connection, thereby ensuring synchronous displacement.
[0036] A preferred embodiment, combined with Figure 4 and Figure 6 As shown, a position sensor 301 is provided below the support plate 3, and the position sensor 301 can detect whether the bottom plate 503 is located directly above, thereby determining whether the line reaches the specified length and improving the processing accuracy.
[0037] A preferred embodiment, combined with Figure 4 and Figure 7 As shown, a track 302 for displacement adjustment of the position sensor 301 is provided at the lower right side of the support plate 3, and the track 302 has scale lines for easy adjustment. The position sensor 301 is installed on a support plate, and both ends of the support plate are slidably connected to the track 302 respectively. The detection position can be adjusted by pushing the support plate to move along the track 302.
[0038] It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and do not constitute a limitation of the present invention. Therefore, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention.
Claims
1. A multi-stage wire cutting processing device, characterized in that: include: A machine base (1) is provided with a driving assembly (2) and a support plate (3) in sequence along the feeding direction of the line, the driving assembly (2) having a plurality of channels for line transmission, a cutting piece (4) is provided on the support plate (3) near the driving assembly (2), and a tensioning piece (5) capable of clamping the line and pulling the line for lateral displacement is provided on the support plate (3) on the right side of the cutting piece (4).
2. A multi-stage wire cutting processing device according to claim 1, characterized in that: The driving assembly (2) comprises a rotating shaft (201) and a slider (202); the rotating shafts (201) are used in pairs and arranged in an upper and lower position, and a plurality of rotating wheels (203) are arranged at equal intervals along the axis direction of the rotating shaft (201); the slider (202) is slidably connected to the base (1), and the middle portion is connected to the rotating shaft (201) located above by a rotating shaft, and a first spring (204) in contact with the base (1) is sleeved on the slider (202).
3. The multi-stage wire cutting processing device according to claim 1, characterized in that: The cutting piece (4) comprises a hydraulic cylinder (401) and a cutter (402); the hydraulic cylinder (401) is fixedly connected to the support plate (3); and the upper portion of the cutter (402) is connected to a push rod of the hydraulic cylinder (401).
4. The multi-stage wire cutting processing device according to claim 3, characterized in that: A transverse plate (403) connected to the hydraulic cylinder (401) is provided above the cutter (402). The cutter (402) and the transverse plate (403) are slidably connected, and a second spring (404) is sleeved at the sliding connection between the two.
5. The multi-stage thread cutting processing device according to claim 1, characterized in that: The tensioning member (5) comprises a threaded rod (501), a mounting seat (502) and a bottom slide plate (503); the two ends of the threaded rod (501) are connected to the upper part of the support plate (3) by a rotating shaft; the mounting seat (502) is threadedly connected to the threaded rod (501), and a top pressure plate (504) that can slide upward and downward is provided in the middle; the two ends of the bottom slide plate (503) are respectively slidably connected to the support plate (3).
6. The multi-stage thread cutting processing device according to claim 5, characterized in that: The bottom sliding plate (503) and the top pressing plate (504) are both provided with a pressure-bearing layer (505).
7. The multi-stage wire cutting processing device according to claim 5, characterized in that: Positioning plates (506) are provided on both sides of the top pressure plate (504).
8. The multi-stage thread cutting processing device according to claim 5, characterized in that: A position sensor (301) is provided below the support plate (3).
9. The multi-stage thread cutting processing device according to claim 8, characterized in that: A track (302) for adjusting the displacement of the position sensor (301) is provided at the lower right side of the support plate (3), and scale lines are provided on the track (302).