Cutting mechanism for insulating plates
By adding a method to drive airflow to collect debris on the side of the cutting part of the insulating plate cutting mechanism, the problem of manual cleaning increasing workload and debris affecting cutting accuracy in the prior art is solved, automatic debris collection is realized, and the Cutting efficiency and accuracy.
Patent Information
- Application Number
- CN202420695542.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-07
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-04-07
AI Technical Summary
The existing insulating plate cutting mechanism needs to be manually cleaned after cutting, which increases the workload of workers and the debris can easily affect the cutting accuracy.
A cutting mechanism for insulating plates is designed to collect debris by adding a driving air flow on the side of the cutting part. The mechanism includes a mounting table, mounting plate, hollow compartment, guide rod, movable plate, hydraulic cylinder, cutting head, elastic hose and suction assembly, and uses airflow to enter the hollow compartment through the elastic hose to collect and clean debris.
By automatically collecting debris, the cleaning workload of the staff is reduced, and the impact of debris on cutting accuracy is avoided, improving the efficiency and accuracy of the cutting process.
Smart Images

Figure CN222521496U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of insulating plate processing equipment, in particular to a cutting mechanism for insulating plates. Background Art
[0002] Sheet material is one of the indispensable raw materials in the modern industrial production process. Different products require different types of sheet materials. Insulation sheet material is one of them. It has excellent electrical insulation performance, mechanical properties, thermal stability, and chemical corrosion resistance. Therefore, it is widely used in many fields. When processing insulation sheet materials, cutting is one of the common methods. In this process, a cutting mechanism for insulation sheet materials is needed.
[0003] When using the existing insulating board cutting mechanism, it generally positions the board on the table, cuts it through a movable cutting part, and cleans the table after cutting. However, this method requires workers to perform manual cleaning tasks after cutting, which increases the workload of the workers. At the same time, during the cutting process, since the texture of some insulating boards is relatively hard, the debris scattered on the table can easily affect the cutting part, thereby affecting the cutting accuracy. Utility Model Content
[0004] The utility model aims to provide a cutting mechanism for an insulating plate, which can collect debris by adding a device on the side of the cutting part to drive the airflow to solve the above-mentioned background problems.
[0005] The purpose of the utility model can be achieved through the following technical solutions:
[0006] A cutting mechanism for insulating plates, comprising a mounting platform,
[0007] Mounting plates are installed on both sides of the mounting platform, and a hollow bin is installed on the top of the mounting plate, a guide rod is installed on the inner side wall of the mounting plate, and a movable plate is sleeved on the outer side of the guide rod, a hydraulic cylinder is installed at one end of the movable plate, and a cutting head is connected to the output end of the hydraulic cylinder, an elastic hose is installed on one side of the cutting head, and the elastic hose is connected to the hollow bin;
[0008] The mounting platform is provided with a movable mechanism for placing the insulating plate;
[0009] The mounting plate is provided with an actuator for driving the movable plate to move;
[0010] The hollow bin is provided with an air suction component for driving the air flow to enter the hollow bin through the elastic hose.
[0011] As a further solution of the utility model: a fixing plate is installed on the inner side wall of the mounting plate, and protective parts are installed on both ends of the top of the fixing plate.
[0012] As a further solution of the utility model: the movable mechanism includes two groups of conveyor belts, and the two groups of conveyor belts are respectively installed on one side of the mounting platform, and a positioning placement platform is installed on the top of the outer side wall of the conveyor belt.
[0013] As a further solution of the utility model: the actuator includes a second motor, the second motor is installed on one side of a group of the mounting plates, the output end of the second motor is connected to a screw body, and the screw body passes through the mounting plate and the movable plate respectively.
[0014] As a further solution of the utility model: the screw rod body is rotationally connected to the mounting plate, and the screw rod body is threadedly connected to the movable plate.
[0015] As a further solution of the utility model: the air suction component includes a liquid storage tank, which is installed on one side of the hollow tank and is connected to the hollow tank. A filter plate body is installed at the bottom of the interior of the liquid storage tank, and an air suction fan is installed on the side of the filter plate body away from the mounting platform. A first motor is installed on the top of the liquid storage tank, and a reciprocating screw rod is connected to the output end of the first motor. A connecting plate is sleeved on the outer side of the reciprocating screw rod, a scraping filter plate is installed at the bottom of the connecting plate, and the scraping filter plate extends to the interior of the liquid storage tank.
[0016] As a further solution of the utility model: the connecting plate and the scraping and brushing filter plate are made in one piece, and the connecting plate and the reciprocating screw rod are threadedly connected.
[0017] As a further solution of the utility model: the scraping and brushing filter plate is kept in contact with the filter plate body, and the scraping and brushing filter plate and the liquid storage bin form a sliding structure.
[0018] Beneficial effects of the utility model:
[0019] (1) An elastic hose is provided on the side of the cutting head, the elastic hose is connected to the hollow chamber, and an air suction component is provided on the hollow chamber, so that the debris can be collected in time during the cutting process, thereby reducing the workload of the staff and preventing the debris from causing adverse effects on the cutting process;
[0020] (2) The first motor, reciprocating screw, connecting plate and scraping filter plate are arranged on the liquid storage bin, so that the scraping filter plate can be continuously moved up and down during use, and the debris attached to the filter plate body can be continuously scraped and cleaned to the bottom of the liquid storage bin, thereby fully ensuring the smooth flow of the device during continuous use, thereby ensuring the debris collection effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The utility model is further described below in conjunction with the accompanying drawings.
[0022] Figure 1 It is a main structural schematic diagram of the utility model;
[0023] Figure 2 It is a side view structural schematic diagram of the utility model;
[0024] Figure 3 This is a schematic diagram of the main cross-sectional structure of the utility model;
[0025] Figure 4 This utility model Figure 3 A is an enlarged structural diagram of FIG.
[0026] In the figure: 1. mounting table; 2. conveyor belt; 3. positioning table; 4. mounting plate; 5. hollow bin; 6. guide rod; 7. movable plate; 8. hydraulic cylinder; 9. cutting head; 10. elastic hose; 11. fixing plate; 12. protective part; 13. liquid storage bin; 14. filter plate body; 15. suction fan; 16. first motor; 17. second motor; 18. screw rod body; 19. reciprocating screw rod; 20. connecting plate; 21. scraper filter plate. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Real-time Example 1
[0029] See also Figure 1-Figure 4 As shown, the utility model is a cutting mechanism for insulating plates, comprising a mounting platform 1, the bottom of which may be provided with a shock absorbing part and a wheel body, so as to facilitate movement;
[0030] like Figure 1 As shown, mounting plates 4 are installed on both sides of the mounting platform 1, and a hollow chamber 5 is installed on the top of the mounting plate 4, a guide rod 6 is installed on the inner side wall of the mounting plate 4, and a movable plate 7 is sleeved on the outer side of the guide rod 6, a hydraulic cylinder 8 is installed at one end of the movable plate 7, and a cutting head 9 is connected to the output end of the hydraulic cylinder 8, an elastic hose 10 is installed on one side of the cutting head 9, and the elastic hose 10 is connected to the hollow chamber 5, and the elastic hose 10 can be a corrugated tube to further ensure its bendability and extensibility;
[0031] like Figure 1As shown, a movable mechanism for placing insulating plates is provided on the mounting platform 1, and the movable mechanism includes two sets of conveyor belts 2, and the two sets of conveyor belts 2 are respectively installed on one side of the mounting platform 1, and a positioning placement platform 3 is installed on the top of the outer side wall of the conveyor belt 2, and the conveyor belt 2 is the same as the existing conveying structure;
[0032] like Figure 3 As shown, an actuator for driving the movable plate 7 to move is provided on the mounting plate 4, and the actuator includes a second motor 17, and the second motor 17 is installed on one side of a group of mounting plates 4, and the output end of the second motor 17 is connected to a screw body 18, and the screw body 18 passes through the mounting plate 4 and the movable plate 7 respectively, and the screw body 18 is rotatably connected to the mounting plate 4, and the screw body 18 is threadedly connected to the movable plate 7, so that the movable plate 7 can complete the lateral movement task when the second motor 17 drives the screw body 18 to rotate;
[0033] like Figure 1 As shown, a fixing plate 11 is installed on the inner side wall of the mounting plate 4, and protective members 12 are installed on both ends of the top of the fixing plate 11, so as to protect the screw body 18 and the connection between the guide rod 6 and the movable plate 7;
[0034] like Figure 3 and Figure 4 As shown, the hollow bin 5 is provided with an air suction component for driving the air flow through the elastic hose 10 into the hollow bin 5, and the air suction component includes a liquid storage bin 13, the liquid storage bin 13 is installed on one side of the hollow bin 5, and the liquid storage bin 13 is connected to the hollow bin 5, a filter plate body 14 is installed at the bottom of the liquid storage bin 13, and an air suction fan 15 is installed on the side of the filter plate body 14 away from the mounting platform 1, a first motor 16 is installed on the top of the liquid storage bin 13, and a reciprocating screw rod 19 is connected to the output end of the first motor 16, a connecting plate 20 is sleeved on the outer side of the reciprocating screw rod 19, and a scraping filter plate 21 is installed at the bottom of the connecting plate 20, and The scraper filter plate 21 extends to the interior of the liquid storage bin 13, and the suction fan 15 can drive air into the hollow bin 5 through the elastic hose 10, and further into the liquid storage bin 13, thereby driving the debris into the liquid storage bin 13, and then completing the debris collection task. One end and the bottom of the liquid storage bin 13 are provided with pipes with valves, so as to facilitate the addition of clean water or the discharge of sewage. Furthermore, during use, the hollow bin 5 can be fixed on the top of the workshop, and multiple groups of cutting equipment can be connected to the hollow bin 5 through their own elastic hoses 10, so that a group of suction components can be used to drive multiple groups of equipment to complete the debris collection task;
[0035] Example 2
[0036] As 3- Figure 4As shown, the connecting plate 20 and the scraping and brushing filter plate 21 are made as an integral unit, and the connecting plate 20 and the reciprocating screw 19 are threadedly connected. The scraping and brushing filter plate 21 is kept in close contact with the filter plate body 14, and the scraping and brushing filter plate 21 and the liquid storage tank 13 form a sliding structure, so that when the reciprocating screw 19 rotates, the scraping and brushing filter plate 21 can continuously slide back and forth up and down, and thus can scrape and clean the debris attached to itself and the filter plate body 14, thereby ensuring smoothness during continuous use.
[0037] The working principle of the utility model is as follows: add a proper amount of clean water into the liquid storage bin 13, and the amount of clean water is lower than the bottom of the filter plate body 14, connect the device to the power supply, position the insulating plate on the positioning and placing table 3, and turn on the cutting head 9 to implement cutting. During the cutting process, the staff can adjust the longitudinal position of the plate by controlling the conveyor belt 2 to drive the positioning and placing table 3 to move, adjust the height of the cutting head 9 by controlling the hydraulic cylinder 8, and control the second motor 17 to drive the screw rod body 18 to rotate accordingly. Through the sliding connection between the movable plate 7 and the guide rod 6, and the threaded connection between the movable plate 7 and the screw rod body 18, the lateral position of the cutting head 9 can be adjusted, and then the multi-directional cutting task can be realized;
[0038] The suction fan 15 is turned on while cutting, and the suction fan 15 drives the external air into the hollow bin 5 through the elastic hose 10, and then into the liquid storage bin 13, and finally discharged through the filter holes on the filter plate body 14, while the debris is left in the liquid storage bin 13, so that the task of collecting debris can be completed during the cutting process;
[0039] During the debris collection process, the first motor 16 is further turned on, and the first motor 16 drives the reciprocating screw 19 to rotate continuously. Through the threaded connection between the connecting plate 20 and the reciprocating screw 19, the scraping and brushing filter plate 21 is slidably connected with the liquid storage bin 13, so that the scraping and brushing filter plate 21 can continuously reciprocate up and down. When the scraping and brushing filter plate 21 moves downward, the debris attached to the filter plate body 14 under the action of the airflow can be scraped downward. When the scraping and brushing filter plate 21 moves to the bottom of the filter plate body 14, the scraping and brushing filter plate 21 forms a closed bottom space of the liquid storage bin 13, and the airflow cannot affect the space at this time, thereby making The debris now falls into the clean water at the bottom of the liquid storage bin 13, so that the subsequent airflow can no longer lift it up, and then the scraper and brush filter plate 21 moves upward. In this process, the debris attached to the scraper and brush filter plate 21 close to the mounting platform 1 is removed by the scraper and brush at the positive corner of the inner wall of the liquid storage bin 13 under the action of the airflow, and then attached to the filter plate body 14. As the scraper and brush filter plate 21 moves downward in the next stroke, the scraper and brush are sent into the clean water at the bottom of the liquid storage bin 13. The above operation is continuously performed to ensure the smooth flow of the scraper and brush filter plate 21 and the filter plate body 14, thereby ensuring the continuous debris collection ability of the device.
[0040] The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.
Claims
1. A cutting mechanism for insulating plates, comprising a mounting table (1), characterized in that: Mounting plates (4) are mounted on both sides of the mounting platform (1), and a hollow chamber (5) is mounted on the top of the mounting plate (4); a guide rod (6) is mounted on the inner side wall of the mounting plate (4), and a movable plate (7) is sleeved on the outer side of the guide rod (6); a hydraulic cylinder (8) is mounted on one end of the movable plate (7), and a cutting head (9) is connected to the output end of the hydraulic cylinder (8); an elastic hose (10) is mounted on one side of the cutting head (9), and the elastic hose (10) is connected to the hollow chamber (5); The mounting platform (1) is provided with a movable mechanism for placing the insulating plate; The mounting plate (4) is provided with an actuator for driving the movable plate (7) to move; The hollow chamber (5) is provided with an air suction component for driving air flow through the elastic hose (10) into the hollow chamber (5).
2. The cutting mechanism for insulating sheet material according to claim 1, characterized in that: A fixing plate (11) is installed on the inner side wall of the mounting plate (4), and protective components (12) are installed at both ends of the top of the fixing plate (11).
3. The cutting mechanism for insulating sheet material according to claim 1, characterized in that: The movable mechanism comprises two groups of conveyor belts (2), and the two groups of conveyor belts (2) are respectively installed on one side of the mounting platform (1), and a positioning placement platform (3) is installed on the top of the outer side wall of the conveyor belt (2).
4. The cutting mechanism for insulating sheet material according to claim 1, characterized in that: The actuator comprises a second motor (17), the second motor (17) being mounted on one side of a group of the mounting plates (4), the output end of the second motor (17) being connected to a screw rod body (18), and the screw rod body (18) respectively passes through the mounting plate (4) and the movable plate (7).
5. The cutting mechanism for insulating sheet material according to claim 4, characterized in that: The screw rod body (18) is rotatably connected to the mounting plate (4), and the screw rod body (18) is threadedly connected to the movable plate (7).
6. The cutting mechanism for insulating sheet material according to claim 1, characterized in that: The air suction component comprises a liquid storage bin (13), the liquid storage bin (13) is installed on one side of the hollow bin (5), and the liquid storage bin (13) is communicated with the hollow bin (5), a filter plate body (14) is installed at the bottom of the liquid storage bin (13), and an air suction fan (15) is installed on the side of the filter plate body (14) away from the mounting platform (1), a first motor (16) is installed on the top of the liquid storage bin (13), and a reciprocating screw rod (19) is connected to the output end of the first motor (16), a connecting plate (20) is sleeved on the outer side of the reciprocating screw rod (19), a scraping filter plate (21) is installed at the bottom of the connecting plate (20), and the scraping filter plate (21) extends to the inside of the liquid storage bin (13).
7. The cutting mechanism for insulating sheet material according to claim 6, characterized in that: The connecting plate (20) and the scraping filter plate (21) are made in one piece, and the connecting plate (20) and the reciprocating screw rod (19) are threadedly connected.
8. The insulating sheet cutting mechanism according to claim 6, characterized in that: The scraping and brushing filter plate (21) is kept in close contact with the filter plate body (14), and the scraping and brushing filter plate (21) and the liquid storage bin (13) form a sliding structure.