Plate transferring device and water jet machining equipment using same
By designing the plate transfer device, the plate is automatically moved by the moving mechanism, lifting mechanism and hooking mechanism, the problems of manual handling in the prior art increase labor intensity and reduce production efficiency are solved, and more efficient plate processing and lower operation are achieved risk.
Patent Information
- Application Number
- CN202421355700.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-13
AI Technical Summary
Existing waterjet cutting equipment requires manual handling of plates, which increases labor intensity and reduces production efficiency.
A plate transfer device is designed, including an outer frame, an inner frame, a moving mechanism, a lifting mechanism and a hooking mechanism. Through the cooperation of these mechanisms, the plate can be automatically placed in the discharge station, the feed station and the processing station. Move between.
There is no need to manually carry grating frames or boards, which reduces the labor intensity of operators, improves the production efficiency of waterjet processing equipment, and avoids scratches or bumps during the handling of boards between stations.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of artificial stone plate processing equipment, in particular to a plate transfer device and water jet processing equipment using the same. Background Art
[0002] Before installing artificial stone slabs in cabinets or bathroom counters, water jet cutting equipment is needed to open the installation holes for the kitchen sink or wash basin on the slabs to be processed, and cut the edges or corners so that the shape and size of the slabs can meet the needs of on-site installation, avoiding the need for installers to process the slabs on site, thereby improving the installation efficiency and quality of the slabs.
[0003] In the prior art water jet cutting equipment, the plate to be processed is manually transported from the feeding station of the feeding line to the processing station of the water jet cutting equipment for processing, and after processing, the processed plate is manually transported from the processing station of the water jet cutting equipment to the discharging station of the discharging line.
[0004] This not only increases the labor intensity of operators, but also reduces the production efficiency of water jet processing. Utility Model Content
[0005] In view of the above-mentioned shortcomings, the first purpose of the utility model is to provide a plate transfer device, which does not require manual handling of grid frames or plates, can reduce labor intensity and improve work efficiency.
[0006] The second purpose of the utility model is to provide a water jet processing equipment using a plate transfer device, so as to improve the production efficiency of the water jet processing by using the plate transfer device.
[0007] To achieve this purpose, the utility model adopts the following technical solutions:
[0008] A plate transfer device comprises an outer frame, an inner frame, a moving mechanism, a lifting mechanism and a hooking mechanism;
[0009] The moving mechanism is installed on the outer frame, and the moving mechanism is used to drive the outer frame to move between the unloading station, the feeding station and the processing station;
[0010] The inner frame is mounted below the outer frame so as to be movable up and down; the lifting mechanism is mounted on the outer frame; the output end of the lifting mechanism is connected to the top surface of the inner frame and is used to drive the inner frame to move up and down;
[0011] The hooking mechanism includes a plurality of hooks and a plurality of hooking drivers corresponding to each other, and the hooking driver is installed on the inner frame; the middle part of the hook is rotatably mounted on the outer side surface of the inner frame, and the top end of the hook is connected to the output end of the hooking driver; the bottom end of the hook is used to hook the frame of the grille frame.
[0012] Specifically, the moving mechanism includes a moving drive assembly and a plurality of pulleys;
[0013] The mobile drive assembly includes a mobile motor, a coupling and a transmission rod;
[0014] The four corners of the outer frame are respectively provided with rotatable pulleys, and the pulleys are provided with rotating shafts;
[0015] The moving motor is installed in the middle of the left side or the right side of the outer frame;
[0016] The output end of the mobile motor is connected to the outer circumference of the transmission rod through the coupling, and the front and rear ends of the transmission rod are respectively connected to one end of the two rotating shafts located on the left side or right side of the outer frame.
[0017] Specifically, the lifting mechanism includes a lifting drive and a plurality of folding arms;
[0018] The lifting drive is mounted on the middle of the top surface of the outer frame; the output end of the lifting drive extends downward and is connected to the top surface of the inner frame;
[0019] The top end of the folding arm is rotatably connected to the inner side surface on the left side or the inner side surface on the right side of the outer frame, and the bottom end of the folding arm is rotatably connected to the outer side surface on the left side or the outer side surface on the right side of the inner frame.
[0020] Furthermore, the lifting mechanism further includes two guide rods;
[0021] The bottom end of the guide rod is connected to the top surface of the inner frame, and the top end of the guide rod passes through the outer frame upward and is exposed on the top surface of the outer frame;
[0022] The two guide rods are symmetrically distributed on both sides of the lifting drive.
[0023] Furthermore, the plate transfer device also includes a plurality of pressure plate drivers;
[0024] The pressure plate driver is installed on the inner frame; the pressure plate driver is symmetrically distributed around the lifting driver;
[0025] The output end of the pressing plate driver faces downward, and the output end of the pressing plate driver is used to abut against the top surface of the plate located above the grid frame.
[0026] Furthermore, the bottom end of the hook extends downward and bends inward;
[0027] The bottom end of the hook is used to cooperate with the corresponding hook part.
[0028] Furthermore, the utility model provides a water jet processing device, using the plate transfer device described above;
[0029] It includes the discharging line, feeding line and water jet cutting machine; it also includes the grid frame and guide rails;
[0030] The discharging line is provided with the discharging station, the feeding line is provided with the feeding station, and the water jet cutting machine is provided with the processing station;
[0031] The guide rails extend in the left-right direction; the discharging station, the feeding station and the processing station are respectively arranged between the two guide rails;
[0032] The plate transfer device drives the grid frame carrying the plate to move between the unloading station, the feeding station and the processing station.
[0033] The beneficial effects of the technical solution of the utility model are as follows: the plate transfer device uses a grid frame as a turnover tool for the plate, and through the cooperation of a moving mechanism, a lifting mechanism and a hooking mechanism, can complete the unloading of the processed plate at the processing station to the unloading station, or the feeding of the plate to be processed at the feeding station to the processing station, without the need for manual handling of the grid frame or the plate, which can reduce the labor intensity of the operator and improve work efficiency.
[0034] Furthermore, the utility model proposes a water jet processing device using a plate transfer device, which can improve the work efficiency of the water jet processing of the plate and can also prevent the plate from being scratched or damaged during the transportation process between the above workstations. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 It is a structural schematic diagram of the plate transfer device of the utility model;
[0036] Figure 2 for Figure 1 A schematic diagram of the structure when viewed from above;
[0037] Figure 3 It is a schematic diagram of the structure of the inner frame, the pressure plate driver and the hook mechanism;
[0038] Figure 4 It is a structural schematic diagram of the water jet processing equipment of the utility model;
[0039] Figure 5 for Figure 4An enlarged view of part A in FIG.
[0040] Among them: plate transfer device 1; grid frame 2; guide rail 3; outer frame 11; inner frame 12; moving mechanism 13; lifting mechanism 14; pressure plate driver 15; hooking mechanism 16; discharge line 101; feed line 102; water jet cutting machine 103; pulley 131; drive assembly 132; lifting driver 141; folding arm 142; guide rod 143; hook 161; hooking driver 162; discharge station 1011; feed station 1021; processing station 1031; rotating shaft 1311; moving motor 1321; transmission rod 1322. DETAILED DESCRIPTION
[0041] The following is combined with Figure 1-4 The technical solution of the utility model is further illustrated by specific implementation methods.
[0042] The drawings are only used for illustrative purposes and should not be construed as limitations on this patent. In order to better illustrate this embodiment, some parts of the drawings may be omitted, enlarged, or reduced, and do not represent the size of the actual product. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.
[0043] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, which can be said to be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0044] A plate transfer device comprises an outer frame 11, an inner frame 12, a moving mechanism 13, a lifting mechanism 14 and a hooking mechanism 16;
[0045] The moving mechanism 13 is installed on the outer frame 11, and the moving mechanism 13 is used to drive the outer frame 11 to move between the unloading station 1011, the feeding station 1021 and the processing station 1031;
[0046] The inner frame 12 is mounted below the outer frame 11 so as to be movable up and down; the lifting mechanism 14 is mounted on the outer frame 11; the output end of the lifting mechanism 14 is connected to the top surface of the inner frame 12 and is used to drive the inner frame 12 to move up and down;
[0047] The hooking mechanism 16 includes a plurality of hooks 161 and a plurality of hooking drivers 162 corresponding to each other, and the hooking driver 162 is installed on the inner frame 12; the middle part of the hook 161 is rotatably mounted on the outer side surface of the inner frame 12, and the top end of the hook 161 is connected to the output end of the hooking driver 162; the bottom end of the hook 161 is used to hook the frame of the grille frame 2.
[0048] like Figure 4 As shown, the water jet processing equipment includes a discharge line 101, a feed line 102 and a water jet cutting machine 103. The discharge line 101 is provided with a discharge station 1011, the feed line 102 is provided with a feed station 1021, and the water jet cutting machine 103 is provided with a processing station 1031; two guide rails 3 extending in the left and right directions are correspondingly arranged above the discharge line 101, the feed line 102 and the water jet cutting machine 103, and the discharge line 101, the feed line 102 and the water jet cutting machine 103 between the two guide rails 3 are respectively provided with a discharge station 1011, a feed station 1021, and a processing station 1031. The feeding station 1021 and the processing station 1031; the feeding station 1021 is provided with a grid frame 2, on which the plates to be processed are placed, above the feeding station 1021 is a plate transfer device 1 for transferring from the processing station 1031 to the discharging station 1011, and below the plate transfer device 1 is hooked a second grid frame 2, on which the processed plates are placed, and in the figure, the processed plates above the third grid frame 2 on the discharging station 1011 have been sent away through the discharging line 101.
[0049] like Figure 1-4 The plate transfer device 1 of the utility model shown in the figure has the front and rear ends of the outer frame 11 mounted on two guide rails 3, and the grid frame 2 can be lifted from the feeding station 1021 or the processing station 1031 to the bottom of the inner frame 12 through the cooperation of the lifting mechanism 14 and the hooking mechanism 16; then the outer frame 11 and the inner frame 12 are driven by the moving mechanism 13 to move to the unloading station 1011, the feeding station 1021 or the processing station 1031, so as to complete the unloading of the processed plate at the processing station 1031 to the unloading station 1011, or the feeding of the plate to be processed at the feeding station 1021 to the processing station 1031; during this period, there is no need to use manual transportation of the grid frame 2 or the plate.
[0050] Specifically, the moving mechanism 13 includes a moving driving assembly 132 and a plurality of pulleys 131;
[0051] The mobile driving assembly 132 includes a mobile motor 1321, a coupling 1323 and a transmission rod 1322;
[0052] The four corners of the outer frame 11 are respectively provided with rotatable pulleys 131, and the pulleys 131 are provided with rotating shafts 1311;
[0053] The moving motor 1321 is installed in the middle of the left side or the right side of the outer frame 11;
[0054] The output end of the mobile motor 1321 is connected to the outer circumference of the transmission rod 1322 through the coupling 1323, and the front and rear ends of the transmission rod 1322 are respectively connected to one end of the two rotating shafts 1311 located on the left side or right side of the outer frame 11.
[0055] like Figure 1 and Figure 2 In the embodiment shown, a movable motor 1321 is installed on the right side of the outer frame 11, and the movable motor 1321 drives the transmission rod 1322 to rotate through the coupling 1323, so that the movable motor 1321 can drive the pulleys 131 located at the two corners on the right side of the outer frame 11 to rotate, and drive the pulleys 131 at the two corners on the left side of the outer frame 11 to rotate synchronously, and can drive the outer frame 11 to move between the unloading station 1011, the feeding station 1021 and the processing station 1031, and then drive the inner frame 12 and the grid frame 2 to reach the unloading station 1011, the feeding station 1021 or the processing station 1031, so as to complete the unloading or feeding of the plate.
[0056] Specifically, the lifting mechanism 14 includes a lifting driver 141 and a plurality of folding arms 142;
[0057] The lifting driver 141 is mounted on the middle of the top surface of the outer frame 11; the output end of the lifting driver 141 extends downward and is connected to the top surface of the inner frame 12;
[0058] The top end of the folding arm 142 is rotatably connected to the inner side surface on the left side or the inner side surface on the right side of the outer frame 11 , and the bottom end of the folding arm 142 is rotatably connected to the outer side surface on the left side or the outer side surface on the right side of the inner frame 12 .
[0059] like Figure 1 and Figure 2 As shown, the inner frame 12 can be driven to move up and down below the outer frame 11 through the lifting drive 141. Two folding arms 142 are respectively installed on the left and right sides of the inner frame 12. When the inner frame 12 moves up and down, the folding arms 142 follow and are synchronously folded or unfolded, so that the lifting of the inner frame 12 has better stability.
[0060] Furthermore, the lifting mechanism 14 also includes two guide rods 143;
[0061] The bottom end of the guide rod 143 is connected to the top surface of the inner frame 12, and the top end of the guide rod 143 passes through the outer frame 11 upward and is exposed on the top surface of the outer frame 11;
[0062] The two guide rods 143 are symmetrically distributed on both sides of the lifting driver 141 .
[0063] like Figure 1 and Figure 2 As shown, through the guiding and limiting effects of the two guide rods 143, not only the lifting and lowering stability of the inner frame 12 can be improved, but also the shaking of the inner frame 12 during the lifting and lowering process can be avoided, and the displacement of the plates on the grid frame 2 can be avoided, thereby improving the positioning accuracy of the plates on the grid frame 2.
[0064] Furthermore, the plate transfer device 1 further includes a plurality of pressure plate drivers 15;
[0065] The pressure plate driver 15 is installed on the inner frame 12; the pressure plate driver 15 is symmetrically distributed around the lifting driver 141;
[0066] The output end of the pressing plate driver 15 faces downward, and the output end of the pressing plate driver 15 is used to abut against the top surface of the plate located above the grid frame 2 .
[0067] like Figure 1-3 As shown, the plate is pressed against the grid frame 2 by the pressure plate driver 15, which can not only prevent the plate from being displaced during the movement of the grid frame 2 and ensure the positioning accuracy of the plate on the grid frame 2, but also improve the safety of the plate during the movement.
[0068] Furthermore, the bottom end of the hook 161 extends downward and bends inward;
[0069] The bottom end of the hook 161 is used to cooperate with the corresponding hook portion 21 .
[0070] like Figure 4 and Figure 5 As shown, the outer side of the grid frame 2 is provided with a plurality of hook portions 21, which protrude outward from the outer side of the grid frame 2. The top of the hook 161 is pushed outward by the hook driver 162, so that the bottom of the hook 161 is inward against the bottom of the hook portion 21, and then the lifting driver 141 drives the inner frame 12 to rise, so that the hook 161 can hook the corresponding hook portion 21, and the grid frame 2 is hooked under the inner frame 12, so that the grid frame 2 and the plate can be transferred between the unloading station 1011, the feeding station 1021 and the processing station 1031 following the inner frame 12.
[0071] Furthermore, the utility model provides a water jet processing device, using the plate transfer device described above;
[0072] It includes a discharging line 101, a feeding line 102 and a water jet cutting machine 103; it also includes a grid frame 2 and a guide rail 3;
[0073] The discharging line 101 is provided with the discharging station 1011, the feeding line 102 is provided with the feeding station 1021, and the water jet cutting machine 103 is provided with the processing station 1031;
[0074] The guide rail 3 extends in the left-right direction; the discharging station 1011, the feeding station 1021 and the processing station 1031 are respectively arranged between the two guide rails 3;
[0075] The plate transfer device 1 drives the grid frame 2 carrying the plate to move between the unloading station 1011 , the feeding station 1021 and the processing station 1031 .
[0076] like Figure 1-4 As shown, the plate transfer device 1 can be used to complete the unloading of the processed plate at the processing station 1031 to the unloading station 1011, or the feeding of the plate to be processed at the feeding station 1021 to the processing station 1031, without the need to use manual transportation of the grid frame 2 or the plate, which can reduce the labor intensity of the operator, improve the work efficiency of the plate water jet processing, and prevent the plate from being scratched or damaged during the transportation between the above stations.
[0077] In summary, if Figure 1-4 In the embodiment of the utility model shown, the plate transfer device uses the grid frame 2 as a turnover tool for the plate. Through the cooperation of the moving mechanism 13, the lifting mechanism 14 and the hooking mechanism 16, it can complete the unloading of the processed plate at the processing station 1031 to the unloading station 1011, or the feeding of the plate to be processed at the feeding station 1021 to the processing station 1031. There is no need to use manual transportation of the grid frame 2 or the plate, which can reduce the labor intensity of the operator and improve work efficiency.
[0078] Furthermore, the utility model proposes a water jet processing device using a plate transfer device, which can improve the work efficiency of the water jet processing of the plate and can also prevent the plate from being scratched or damaged during the transportation process between workstations.
[0079] The technical principle of the present invention is described above in combination with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be interpreted as limiting the protection scope of the present invention in any way. Based on the explanations here, technicians in this field can think of other specific implementation methods of the present invention without creative work, and these methods will fall within the protection scope of the present invention.
Claims
1. A plate transfer device, characterized in that: It comprises an outer frame (11), an inner frame (12), a moving mechanism (13), a lifting mechanism (14) and a hooking mechanism (16); The moving mechanism (13) is installed on the outer frame (11), and the moving mechanism (13) is used to drive the outer frame (11) to move between the discharging station (1011), the feeding station (1021) and the processing station (1031) along the guidance of the guide rail (3); The inner frame (12) is mounted below the outer frame (11) in a manner that it can move up and down; the lifting mechanism (14) is mounted on the outer frame (11); the output end of the lifting mechanism (14) is connected to the top surface of the inner frame (12) and is used to drive the inner frame (12) to move up and down; The hook mechanism (16) comprises a plurality of hooks (161) and a plurality of hook drivers (162) in one-to-one correspondence, wherein the hook driver (162) is mounted on the inner frame (12); the middle portion of the hook (161) is rotatably mounted on the outer side surface of the inner frame (12), and the top end of the hook (161) is connected to the output end of the hook driver (162); the bottom end of the hook (161) is used to hook the frame of the grille frame (2).
2. The plate transfer device according to claim 1, characterized in that: The moving mechanism (13) comprises a moving drive assembly (132) and a plurality of pulleys (131); The mobile driving assembly (132) comprises a mobile motor (1321), a coupling (1323) and a transmission rod (1322); The four corners of the outer frame (11) are respectively provided with rotatable pulleys (131), and the pulleys (131) are provided with rotating shafts (1311); The moving motor (1321) is installed in the middle of the left side or the right side of the outer frame (11); The output end of the mobile motor (1321) is connected to the outer peripheral surface of the transmission rod (1322) through the coupling (1323), and the front and rear ends of the transmission rod (1322) are respectively connected to one end of the two rotating shafts (1311) located on the left side or right side of the outer frame (11).
3. The plate transfer device according to claim 1, characterized in that: The lifting mechanism (14) comprises a lifting drive (141) and a plurality of folding arms (142); The lifting driver (141) is mounted on the middle part of the top surface of the outer frame (11); the output end of the lifting driver (141) extends downward and is connected to the top surface of the inner frame (12); The top end of the folding arm (142) is rotatably connected to the inner side surface on the left side or the inner side surface on the right side of the outer frame (11), and the bottom end of the folding arm (142) is rotatably connected to the outer side surface on the left side or the outer side surface on the right side of the inner frame (12).
4. The plate transfer device according to claim 3, characterized in that: The lifting mechanism (14) further comprises two guide rods (143); The bottom end of the guide rod (143) is connected to the top surface of the inner frame (12), and the top end of the guide rod (143) passes through the outer frame (11) upward and is exposed on the top surface of the outer frame (11); The two guide rods (143) are symmetrically distributed on both sides of the lifting drive (141).
5. The plate transfer device according to claim 3, characterized in that: The plate transfer device (1) further comprises a plurality of pressure plate drivers (15); The pressure plate driver (15) is installed on the inner frame (12); the pressure plate driver (15) is symmetrically distributed around the lifting driver (141); The output end of the pressure plate driver (15) faces downwards, and the output end of the pressure plate driver (15) is used to abut against the top surface of a plate located above the grid frame (2).
6. The plate transfer device according to claim 1, characterized in that: The bottom end of the hook (161) extends downward and bends inward; The bottom end of the hook (161) is used to cooperate with the corresponding hook portion (21).
7. A water jet processing equipment, characterized in that: Use the plate transfer device according to any one of claims 1 to 6; It includes a discharging line (101), a feeding line (102) and a water jet cutting machine (103); it also includes a grid frame (2) and a guide rail (3); The discharging line (101) is provided with the discharging station (1011), the feeding line (102) is provided with the feeding station (1021), and the water jet cutting machine (103) is provided with the processing station (1031); The guide rail (3) extends in the left-right direction; the discharging station (1011), the feeding station (1021) and the processing station (1031) are respectively arranged between the two guide rails (3); The plate transfer device (1) drives the grid frame (2) carrying the plate to move between the discharge station (1011), the feed station (1021) and the processing station (1031).