Equipment for pre-installing edge of polyester coiled material and fastener
By designing an automated device for pre-installation of polyester coil edges and fasteners, the problems of low production efficiency and high labor intensity caused by relying on manual operations in the prior art are solved, and polyester coil and tightening are achieved Efficient automation of firmware preinstallation.
Patent Information
- Application Number
- CN202420985502.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-05-08
AI Technical Summary
In the prior art, the pre-installation of the edges and fasteners of the polyester coils rely on manual operations, resulting in low production efficiency and high labor intensity.
A device for pre-installation of polyester coil edges and fasteners is designed, including fastener loading devices, fastener conveying devices, polyester coil loading devices and edge-retaining mechanisms, through an automated way Achieve full automatic loading and pre-installation of polyester coils and fasteners.
The fully automatic pre-installation of polyester coils and fasteners is realized, which improves production efficiency, reduces workers' labor intensity, and ensures accurate installation of holes, which improves the degree of automation of production.
Smart Images

Figure CN222522072U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polyester coiled materials, in particular to a device for pre-installing the edge of a polyester coiled material with a fastener. Background Art
[0002] In the actual use of polyester coils, users generally add fasteners to the edge of the polyester coil to fix the polyester coil to the wall. The specific operation is to punch holes on the edge of the polyester coil according to the preset position, and then the workers manually plug the fasteners into the holes on the edge. However, this production and assembly situation currently relies entirely on manual work, resulting in low production efficiency. Utility Model Content
[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model provides a device for pre-installing the edge of a polyester coil with a fastener, which has a high degree of automation and does not require manual operation, effectively improving production efficiency and reducing the labor intensity of workers.
[0004] According to an embodiment of the utility model, a device for pre-installing the edge of a polyester coil and a fastener comprises:
[0005] Fastener feeding device;
[0006] A fastener conveying device, the fastener conveying device includes an endless conveyor belt and a loading mechanism disposed on the endless conveyor belt, the loading mechanism being used to support the fasteners screened by the fastener feeding device;
[0007] The polyester coil feeding device comprises a first conveyor belt arranged on one side of the circular conveyor belt and a side guard mechanism arranged on the circular conveyor belt. The side guard mechanism is arranged on the same side as the first conveyor belt. The side guard mechanism comprises a fixed bracket and a movable blocking rod. The fixed bracket is fixed on the frame of the circular conveyor belt. One end of the movable blocking rod is rotatably connected to the fixed bracket, and the other end abuts against the edge of the polyester coil. The movable blocking rod pushes the edge of the polyester coil to make the edge of the polyester coil to be assembled with the fastener arch upward.
[0008] According to the embodiment of the utility model, a polyester coil edge fastener pre-installation device has at least the following beneficial effects: fully automatic feeding and automatic pre-installation of polyester coil and fastener, no manual pre-installation is required, which effectively improves production efficiency. At the same time, it can also prevent the hole position on the edge of the polyester coil from being missed, effectively ensures production efficiency, reduces the labor intensity of workers, and improves the automation level of the enterprise. The specific working principle of the device of the present application is: the polyester coil is placed on the first conveyor belt and conveyed to the fastener conveying device. It should be noted that the edge of the polyester coil extends to the outside of the first conveyor belt in the direction of the fastener feeding device, and the edge of the part covers the fastener near the first conveyor belt. When the edge of the polyester coil is about to be conveyed above the fastener, the movable retaining rod of the retaining mechanism generates a thrust on the edge of the polyester coil toward the other edge of the polyester coil, so that the edge near the annular conveyor belt is pushed up and bent, and arched upward, so that the surface of the polyester coil is prevented from being scratched by the end of the fastener, or the polyester coil drags the fastener down when moving. When the polyester coil gradually moves away from the movable blocking rod, the curved and arched edge assembly is flattened again, and during the flattening process, the holes on the edge of the polyester coil are correspondingly plugged into the fasteners to complete the pre-installation of the edge and the fasteners.
[0009] According to an embodiment of the utility model, a device for pre-installing the edge of a polyester coil with a fastener is provided on a fixed bracket, and the adjustment mechanism includes a mounting block with a through hole and a movable rod plugged into the through hole, the movable rod can move in the through hole along the axis direction of the through hole, and the end of the movable stopper is rotatably connected to an end of the movable rod close to the first conveyor belt. The distance between the movable stopper and the edge of the polyester coil can be adjusted by moving the movable rod.
[0010] According to an embodiment of the utility model, a device for pre-installing the edge of a polyester coil with a fastener is provided with an angle adjustment mechanism at one end of a movable rod close to a first conveyor belt, the angle adjustment mechanism comprises a cylindrical fixed block with a hollow interior and a connecting rod rotatably mounted with the fixed block, the bottom of the fixed block is plugged with the end of the movable rod, and the end of the movable stopper is connected with the end of the connecting rod. The angle adjustment mechanism can adjust the angle between the end of the movable stopper and the edge of the polyester coil, so as to adjust the movable stopper to make the coil edge arch up to a certain extent.
[0011] According to the device for pre-installing the edge of a polyester coil and a fastener according to the embodiment of the utility model, the angle adjustment mechanism is also provided with a limiting structure, which is composed of two limiting blocks of the same structure, which are arranged in mirror symmetry, and the ends of the limiting blocks are connected to the outer wall of the fixed block, and the limiting blocks can move on the outer wall of the fixed block with the axis of the fixed block as the center, and a passing limiting channel is formed between the ends of the two limiting blocks away from the fixed block. Among them, the limiting mechanism is used to prevent the movable stopper from moving due to the force feedback of the coil itself during the process of pushing the edge of the polyester coil, which helps to ensure the normal operation of the movable stopper.
[0012] According to an embodiment of the utility model, a device for pre-installing the edge of a polyester coil and a fastener is provided, wherein the movable blocking rod comprises a fixing rod and a top plate arranged at the end of the fixing rod, and the other end of the fixing rod is connected to a fixing bracket.
[0013] According to an embodiment of the utility model, a device for pre-installing the edge of a polyester coil and fasteners is provided with a guide plate at one end of the circular conveyor belt close to the edge retaining mechanism, and the wall surface of the guide plate facing the edge retaining mechanism is provided with an arc-shaped guide portion, which helps to prevent the surface of the polyester coil from being scratched.
[0014] According to an embodiment of the utility model, a device for pre-installing the edge of a polyester coil and fasteners is provided with an L-shaped pressure plate on one side of the circular conveyor belt close to the first conveyor belt, and a channel for the edge of the polyester coil to pass through is formed between the pressure plate and the frame of the circular conveyor belt, thereby preventing the edge of the polyester coil from being unconstrained and flanging when it is arched by the push of a movable baffle rod, which helps to ensure the installation quality of the edge and the fasteners and ensure production efficiency.
[0015] According to an embodiment of the utility model, a device for pre-installing the edge of a polyester coil with fasteners, the loading mechanism includes a mounting rod and a material placement block with a receiving groove, one end of the mounting rod is fixedly connected to one end of the material placement block, and the other end is detachably connected to the annular conveyor belt, and the receiving groove is used to place the fasteners. The fasteners are output from the fastener feeding device and fall into the receiving groove on the material placement block, which can directly realize the positioning and placement of the fasteners. At the same time, the material placement block is detachably connected to the annular conveyor belt, which can facilitate workers to replace the material placement block of corresponding specifications according to the actual specifications of the actual fasteners.
[0016] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0018] Figure 1 It is a structural schematic diagram of a device for pre-installing the edge of a polyester coil and a fastener according to an embodiment of the utility model;
[0019] Figure 2 The present invention is a schematic structural diagram of a device for pre-installing the edge of a polyester coil and a fastener according to an embodiment of the present invention.
[0020] Description of reference numerals:
[0021] Endless conveyor belt 100;
[0022] Loading mechanism 200; mounting rod 210; material placement block 220; receiving slot 221;
[0023] A first conveyor belt 300;
[0024] The retaining edge mechanism 400; the fixed bracket 410; the movable retaining rod 420; the fixed rod 421; the top plate 422; the mounting block 430; the movable rod 440; the fixed block 450; the connecting rod 460; the limit block 470; the guide plate 480; the arc-shaped guide portion 481;
[0025] Press plate 500;
[0026] Fastener 600;
[0027] Polyester roll 700. DETAILED DESCRIPTION
[0028] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0029] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0030] In the description of utility models, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood as excluding the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0031] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0032] Reference Figure 1 to Figure 2 The embodiment of the utility model provides a device for pre-installing the edge of a polyester coil and fasteners, including a fastener feeding device; a fastener conveying device, including an endless conveyor belt 100 and a loading mechanism 200 arranged on the endless conveyor belt 100, the loading mechanism 200 is used to support the fasteners screened from the fastener feeding device; the polyester coil feeding device, including a first conveyor belt 300 arranged on one side of the endless conveyor belt 100 and a side retaining mechanism 400 arranged on the endless conveyor belt 100, the side retaining mechanism 400 is arranged on the same side as the first conveyor belt 300, the side retaining mechanism 400 includes a fixed bracket 410 and a movable retaining rod 420, the fixed bracket 410 is fixed on the frame of the endless conveyor belt 100, one end of the movable retaining rod 420 is rotatably connected to the fixed bracket 410, and the other end abuts against the edge of the polyester coil, the movable retaining rod 420 pushes the edge of the polyester coil, so that the edge of the polyester coil to be assembled with the fastener is arched upward.
[0033] The polyester coil and the fastener are fully automatically loaded and pre-installed, and no manual pre-installation is required, which effectively improves the production efficiency. At the same time, it can also prevent the holes on the edge of the polyester coil from being missed, effectively ensuring the production efficiency, reducing the labor intensity of workers, and improving the automation level of the enterprise. The specific working principle of the equipment of the present application is: the polyester coil is placed on the first conveyor belt 300 and is conveyed to the fastener conveying device. It should be noted that the edge of the polyester coil extends to the outside of the first conveyor belt 300 in the direction of the fastener feeding device, and the edge of the portion covers the fastener near the first conveyor belt 300. When the edge of the polyester coil is about to be conveyed above the fastener, the movable retaining rod 420 of the retaining mechanism 400 generates a thrust on the edge of the polyester coil toward the other edge of the polyester coil, so that the edge near the endless conveyor belt 100 is pushed up and bent, and arched upward, so that the surface of the polyester coil is prevented from being scratched by the end of the fastener, or the polyester coil drags the fastener down when moving. When the polyester coil gradually moves away from the movable blocking rod 420, the curved and arched edge assembly is flattened again, and during the flattening process, the holes on the edge of the polyester coil are correspondingly plugged into the fasteners to complete the pre-installation of the edge and the fasteners.
[0034] According to some embodiments of the present application, an adjustment mechanism is provided on the fixed bracket 410, and the adjustment mechanism includes a mounting block 430 having a through hole and a movable rod 440 plugged into the through hole, the movable rod 440 can move in the through hole along the axis direction of the through hole, and the end of the movable stopper 420 is rotatably connected to an end of the movable rod 440 close to the first conveyor belt 300. By moving the movable rod 440, the distance between the movable stopper 420 and the edge of the polyester coil can be adjusted.
[0035] According to some embodiments of the present application, an angle adjustment mechanism is provided at one end of the movable rod 440 close to the first conveyor belt 300, and the angle adjustment mechanism includes a cylindrical fixed block 450 with a hollow interior and a connecting rod 460 rotatably mounted with the fixed block 450, the bottom of the fixed block 450 is plugged with the end of the movable rod 440, and the end of the movable blocking rod 420 is connected with the end of the connecting rod 460. The angle adjustment mechanism can adjust the angle between the end of the movable blocking rod 420 and the edge of the polyester coil, so as to adjust the movable blocking rod 420 to make the coil edge arch up to a certain extent.
[0036] According to some embodiments of the present application, the angle adjustment mechanism is further provided with a limiting structure, which is composed of two limiting blocks 470 of the same structure, which are arranged in mirror symmetry, and the ends of the limiting blocks 470 are connected to the outer wall of the fixed block 450, and the limiting blocks 470 can move on the outer wall of the fixed block 450 with the axis of the fixed block 450 as the center, and a limiting passage is formed between the ends of the two limiting blocks 470 away from the fixed block 450. Among them, the limiting mechanism is used to prevent the movable blocking rod 420 from moving due to the force feedback of the coil itself during the process of pushing the edge of the polyester coil, which helps to ensure the normal operation of the movable blocking rod 420.
[0037] According to some embodiments of the present application, the movable blocking rod 420 includes a fixed rod 421 and a top plate 422 disposed at the end of the fixed rod 421 , and the other end of the fixed rod 421 is connected to the fixed bracket 410 .
[0038] According to some embodiments of the present application, a guide plate 480 is provided at one end of the endless conveyor belt 100 close to the edge retaining mechanism 400, and the wall surface of the guide plate 480 facing the edge retaining mechanism 400 is provided with an arc-shaped guide portion 481, which helps to prevent the surface of the polyester coil from being scratched.
[0039] According to some embodiments of the present application, an L-shaped pressure plate 500 is provided on one side of the circular conveyor belt 100 close to the first conveyor belt 300, and a channel for the edge of the polyester coil to pass through is formed between the pressure plate 500 and the frame of the circular conveyor belt 100, thereby preventing the edge of the polyester coil from being unconstrained and flanging when the edge is arched by the movable blocking rod 420, which helps to ensure the installation quality of the edge and the fasteners and ensure production efficiency.
[0040] According to some embodiments of the present application, the loading mechanism 200 includes a mounting rod 210 and a material placement block 220 having a receiving groove 221. One end of the mounting rod 210 is fixedly connected to one end of the material placement block 220, and the other end is detachably connected to the endless conveyor belt 100. The receiving groove 221 is used to place fasteners. The fasteners are output from the fastener feeding device and fall into the receiving groove 221 on the material placement block 220, which can directly realize the positioning and placement of the fasteners. At the same time, the material placement block 220 is detachably connected to the endless conveyor belt 100, which can facilitate workers to replace the material placement block 220 of corresponding specifications according to the actual specifications of the actual fasteners.
[0041] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0042] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A device for pre-installing the edge of a polyester coil with a fastener, characterized in that: include: Fastener feeding device; A fastener conveying device, the fastener conveying device comprising an endless conveyor belt and a loading mechanism disposed on the endless conveyor belt, the loading mechanism being used to support the fasteners screened from the fastener feeding device; The polyester coil feeding device comprises a first conveyor belt arranged on one side of the endless conveyor belt and a side guard mechanism arranged on the endless conveyor belt, wherein the side guard mechanism is arranged on the same side as the first conveyor belt, and the side guard mechanism comprises a fixed bracket and a movable blocking rod, wherein the fixed bracket is fixed on the frame of the endless conveyor belt, one end of the movable blocking rod is rotatably connected to the fixed bracket, and the other end abuts against the edge of the polyester coil, and the movable blocking rod pushes up the edge of the polyester coil, so that the edge of the polyester coil to be assembled with the fastener is arched upward.
2. The device for pre-installing the edge of a polyester coil with a fastener according to claim 1, characterized in that: An adjustment mechanism is provided on the fixed bracket, and the adjustment mechanism includes a mounting block with a through hole and a movable rod plugged into the through hole, the movable rod can move in the through hole along the axial direction of the through hole, and the end of the movable blocking rod is rotatably connected to an end of the movable rod close to the first conveyor belt.
3. The device for pre-installing the edge of a polyester coil with a fastener according to claim 2, characterized in that: An angle adjustment mechanism is provided at one end of the movable rod close to the first conveyor belt. The angle adjustment mechanism includes a cylindrical fixed block with a hollow interior and a connecting rod rotatably mounted with the fixed block. The bottom of the fixed block is plugged into the end of the movable rod, and the end of the movable blocking rod is connected to the end of the connecting rod.
4. The device for pre-installing the edge of a polyester coil with a fastener according to claim 3, characterized in that: The angle adjustment mechanism is also provided with a limiting structure, which is composed of two limiting blocks with the same structure. The two limiting blocks are arranged in mirror symmetry, and the ends of the limiting blocks are connected to the outer wall of the fixed block. The limiting blocks can move on the outer wall of the fixed block with the axis of the fixed block as the center, and a limiting channel is formed between the ends of the two limiting blocks away from the fixed block, through which the movable blocking rod can pass.
5. A device for pre-installing the edge of a polyester coil with a fastener according to any one of claims 1 to 4, characterized in that: The movable blocking rod comprises a fixing rod and a top plate arranged at the end of the fixing rod, and the other end of the fixing rod is connected to the fixing bracket.
6. The device for pre-installing the edge of a polyester coil with a fastener according to claim 1, characterized in that: A guide plate is arranged at one end of the endless conveyor belt close to the side retaining mechanism, and an arc-shaped guide portion is arranged on the wall surface of the guide plate facing the side retaining mechanism.
7. The device for pre-installing the edge of a polyester coil with a fastener according to claim 6, characterized in that: A pressing plate with an L-shaped structure is arranged on one side of the endless conveyor belt close to the first conveyor belt, and a passage for the edge of the polyester coil to pass through is formed between the pressing plate and the frame of the endless conveyor belt.
8. The device for pre-installing the edge of a polyester coil with a fastener according to claim 1, characterized in that: The loading mechanism comprises a mounting rod and a material placement block with a receiving groove, one end of the mounting rod is fixedly connected to one end of the material placement block, and the other end is detachably connected to the endless conveyor belt, and the receiving groove is used to place fasteners.