Auxiliary feeding equipment for vacuum bag film processing
By designing the feeding mechanism and guide mechanism in the vacuum bag membrane processing device, we ensure that the bag membrane moves stably and has appropriate tension during the heat sealing process, the scald problem caused by the lack of protective measures in the existing devices is solved, and processing safety and stability are improved sex.
Patent Information
- Application Number
- CN202421402188.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-19
AI Technical Summary
The existing vacuum bag membrane processing device lacks protective measures when performing heat sealing, which leads to staff being prone to scalding due to mistakes during operation.
An auxiliary feeding equipment for vacuum bag membrane processing is designed. By setting up a feeding mechanism, the bag membrane is in a straightened state, and the guide mechanism and adjustment components are used to ensure stable movement and appropriate tension of the bag membrane to avoid the risk of scalding.
By keeping the bag membrane in a straightened state and moving stably, the stability and safety of the heat sealing process are improved, reducing the risk of injury to staff.
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Figure CN222523000U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bag film processing, in particular to auxiliary feeding equipment for vacuum bag film processing. Background Art
[0002] In the field of wind power generation, vacuum bagging plays a vital role. Vacuum bagging is the key to ensuring that wind turbine blades can maintain vacuum suction during the manufacturing process. This suction is essential for the stable shape and surface finish of the blades, helping to reduce air resistance and improve the aerodynamic performance of the blades. In addition, vacuum bagging does not contain adhesives or residual solvents, is green and environmentally friendly, and is in line with the environmental protection concept of wind power generation as a clean energy source.
[0003] When the bag film is heat-sealed, the staff puts the part of the vacuum bag film that needs to be sealed between two conveyor belts, and then heats and seals the conveyed bag film through the heating block inside. However, when the existing processing device is heat-sealed, it is necessary to manually hold the bag film and place it on the conveyor belt for heating and sealing. The device has no protective measures, and the staff is prone to burns due to operating errors, and the safety factor is low. Utility Model Content
[0004] In view of the above problems, an auxiliary feeding equipment for vacuum bag film processing is provided. By setting a feeding mechanism, the bag film is kept in a stretched state, and the feeding can be stable, which solves the problem that the device has no protective measures and the staff are prone to burns due to operating errors.
[0005] In order to solve the existing technical problems, the utility model provides the following technical solutions:
[0006] An auxiliary feeding device for vacuum bag film processing includes a vertical plate and a heat sealing mechanism, the heat sealing mechanism includes a conveyor belt, a rotating shaft and a heating block, the rotating shaft is rotatably arranged on the vertical plate, two groups of rotating shafts are horizontally arranged, the conveyor belt is arranged on the rotating shaft, the heating block is arranged on the vertical plate and located inside the conveyor belt, the vertical plates at both ends of the conveyor belt are provided with guide mechanisms for stably moving the bag film, the vertical plates are provided with a feeding mechanism for convenient auxiliary loading, the feeding mechanism includes a tension component for straightening the bag film and an adjustment component for adjusting the tension, the tension component is arranged on the vertical plate and located at the feeding end of the conveyor belt, the adjustment component is arranged on the back of the vertical plate and its working end is connected to the internal transmission of the tension component.
[0007] Preferably, the tension assembly includes a first tensioning roller and a second tensioning roller, a first mounting frame is symmetrically provided on the vertical plate, the first tensioning roller is rotatably provided on the first mounting frame, a second mounting frame is provided on the vertical plate between the two first mounting frames, the second tensioning roller is rotatably provided on the second mounting frame, and the second mounting frame and the two first mounting frames are distributed in an isosceles triangle.
[0008] Preferably, the adjusting assembly includes an adjusting gear, a first rack and a second rack, the adjusting gear is rotatably arranged on a side of the vertical plate away from the second tensioning roller, the first rack and the second rack are cross-arranged on both sides of the adjusting gear and are respectively meshed with the adjusting gear, the end of the first rack away from the second rack is connected to a side of one of the two first mounting frames through a first slider, the other of the two first mounting frames is provided with a second slider passing through the vertical plate, a limited movable plate is provided at an extended end of the second slider, the end of the second rack away from the first rack is connected to a side of the second mounting frame through a third slider, a movable groove for vertical movement of each slider is provided on the vertical plate, the adjusting gear is fixed with a rotating shaft, and a turning handle is fixed at the end of the rotating shaft.
[0009] Preferably, the tension assembly also includes a first connecting plate and a pressure roller. The first connecting plate is horizontally located above the two first mounting frames. The first connecting plate is close to the vertical plate on both sides and is connected to the first rack and one side of the movable plate through fourth sliders that penetrate corresponding movable grooves. A third mounting frame corresponding to each first tensioning roller is symmetrically arranged below the first connecting plate. A first buffer rod is arranged between the third mounting frame and the first connecting plate, and the pressure roller is rotatably arranged on the third mounting frame.
[0010] Preferably, the guiding mechanism includes a pressing platform and a guide wheel. The pressing platform is arranged on a vertical plate. A fixing plate is fixed on the vertical plate above each pressing platform. A plurality of second buffer rods are fixed at the bottom of each fixing plate. A mounting plate is fixed at the end of the second buffer rod. The guide wheel is arranged on the mounting plate, and a plurality of guide wheels are arranged horizontally.
[0011] Preferably, a frame is fixedly provided on the back of the vertical plate, one end of the two sets of rotating shafts are respectively fixedly connected with connecting shafts, the two connecting shafts are rotatably connected to the frame, the two connecting shafts are synchronously connected through a synchronous belt, and a motor is fixedly provided on the frame, and the motor is transmission-connected to one of the ends of the connecting shafts.
[0012] Preferably, a protective plate is fixedly provided on the vertical plate, and an auxiliary platform is fixedly provided on the two pressing platforms.
[0013] Preferably, a plurality of heat dissipation holes are provided on the protective plate.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] The utility model achieves the effect of stable feeding by arranging a feeding mechanism. When heat-sealing the bag film, the bag film is wound around the tension component to form an M-shaped state, so that the bag film is in a stretched state and can be stably moved between the conveyor belts, thereby improving the stability of heat sealing. When it is necessary to heat-seal bag films of different lengths, the tension required for the bag film is also different. By rotating the rotating handle, the adjusting gear is driven to rotate, and the first rack and the second rack are respectively meshed and connected with the adjusting gear, so as to drive the first mounting frame and the second mounting frame to move toward each other, thereby adjusting the tension between the first tensioning roller and the second tensioning roller, avoiding deformation of the bag film due to excessive tension, affecting the heat-sealing effect of the bag film, and improving the practicality and flexibility of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The present invention is a schematic diagram of the planar structure of an auxiliary feeding device for vacuum bag film processing.
[0017] Figure 2 It is a three-dimensional structural schematic diagram of an auxiliary feeding device for vacuum bag film processing.
[0018] Figure 3 The present invention is a structural schematic diagram of a heat sealing mechanism of an auxiliary feeding device for vacuum bag film processing.
[0019] Figure 4 This is a partial enlarged view of A, which is an auxiliary feeding device for vacuum bag film processing.
[0020] Figure 5 The invention discloses a structural schematic diagram of a feeding mechanism of an auxiliary feeding device for vacuum bag film processing.
[0021] Figure 6 The present invention is a structural schematic diagram of an adjustment mechanism of an auxiliary feeding device for vacuum bag film processing.
[0022] Figure 7 The present invention is a schematic diagram of the structure of a motor of an auxiliary feeding device for vacuum bag film processing.
[0023] The numbers in the figure are: 100, vertical plate; 101, auxiliary platform; 102, protective plate; 103, heat dissipation hole; 200, heat sealing mechanism; 201, conveyor belt; 202, rotating shaft; 203, tension wheel; 204, heating block; 205, frame; 206, connecting shaft; 207, synchronous belt; 208, motor; 300, guide mechanism; 301, pressing platform; 302, fixing plate; 303, second buffer rod; 305, mounting plate; 306, guide wheel ; 400, feeding mechanism; 401, first connecting plate; 402, movable groove; 403, first mounting frame; 404, first tensioning roller; 405, second mounting frame; 406, second tensioning roller; 407, first buffer rod; 409, third mounting frame; 410, pressing roller; 411, limiting movable plate; 500, adjusting mechanism; 501, adjusting gear; 502, turning handle; 503, first rack; 504, second rack; 505, rotating shaft. DETAILED DESCRIPTION
[0024] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0025] See also Figure 1-Figure 7 As shown, an auxiliary feeding device for vacuum bag film processing includes a vertical plate 100 and a heat sealing mechanism 200, the heat sealing mechanism 200 includes a conveyor belt 201, a rotating shaft 202 and a heating block 204, the rotating shaft 202 is rotatably arranged on the vertical plate 100, and two groups of rotating shafts 202 are horizontally arranged, the conveyor belt 201 is arranged on the rotating shaft 202, the heating block 204 is arranged on the vertical plate 100 and located in the conveyor belt 201, the vertical plates 100 at both ends of the conveyor belt 201 are provided with guide mechanisms 300 for stably moving the bag film, the vertical plate 100 is provided with a feeding mechanism 400 for convenient auxiliary loading, the feeding mechanism 400 includes a tension component for straightening the bag film and an adjustment component for adjusting the tension, the tension component is arranged on the vertical plate 100 and located at the feeding end of the conveyor belt 201, the adjustment component is arranged on the back of the vertical plate 100 and its working end is connected to the internal transmission of the tension component.
[0026] When the bag film needs to be heat-sealed, the tension of the tension component is adjusted by using the adjustment component according to the length of the bag film, and the bag film is wrapped around the tension component to form an M-shaped state. The end of the bag film that starts to be heat-sealed is placed between the two conveyor belts 201 through the guide mechanism 300, and the motor 208 is started to drive the two conveyor belts 201 to rotate through the synchronous belt 207. Both conveyor belts 201 are provided with tensioning wheels 203. The conveyor belt 201 drives the bag film to move, and the bag film is heated by the heating block 204 to achieve heat sealing.
[0027] By setting up a tension component, the bag film can be tightened to assist in feeding. The tension of the tension component can be adjusted by using an adjustment component to expand the use range of the equipment. The guide mechanism 300 can make the bag film move more stably, thereby improving the stability of the equipment.
[0028] See also Figure 1-Figure 6 As shown, the tension assembly includes a first tensioning roller 404 and a second tensioning roller 406, a first mounting frame 403 is symmetrically provided on the vertical plate 100, the first tensioning roller 404 is rotatably provided on the first mounting frame 403, a second mounting frame 405 is provided on the vertical plate 100 between the two first mounting frames 403, the second tensioning roller 406 is rotatably provided on the second mounting frame 405, and the second mounting frame 405 and the two first mounting frames 403 are distributed in an isosceles triangle.
[0029] When heat-sealing the bag film, the bag film is wound around the tension assembly to form an M-shaped state, so that the bag film is in a stretched state and can stably move between the conveyor belts 201, thereby improving the stability of heat sealing. This solves the problem of how to assist in feeding during bag film processing.
[0030] See also Figure 5-Figure 6 As shown, the adjusting component includes an adjusting gear 501, a first rack 503 and a second rack 504. The adjusting gear 501 is rotatably arranged on a side of the vertical plate 100 away from the second tensioning roller 406. The first rack 503 and the second rack 504 are cross-arranged on both sides of the adjusting gear 501 and are respectively meshed with the adjusting gear 501. One end of the first rack 503 away from the second rack 504 is connected to one side of one of the two first mounting frames 403 through a first slider. The other of the two first mounting frames 403 is provided with a second slider penetrating the vertical plate 100. A limited movable plate 411 is provided at an extended end of the second slider. One end of the second rack 504 away from the first rack 503 is connected to one side of the second mounting frame 405 through a third slider. A movable groove 402 for each slider to move in the vertical direction is provided on the vertical plate 100. The adjusting gear 501 is fixed with a rotating shaft 505, and a rotating handle 502 is fixed at the end of the rotating shaft 505.
[0031] When it is necessary to heat-seal bag films of different lengths, the required tension of the bag films is also different. By rotating the handle 502, the adjusting gear 501 is driven to rotate, and the first rack 503 and the second rack 504 are respectively engaged with the adjusting gear 501 to drive the first mounting frame 403 and the second mounting frame 405 to move toward each other, thereby adjusting the tension between the first tensioning roller 404 and the second tensioning roller 406 to prevent the bag film from being deformed due to excessive tension, thereby affecting the heat-sealing effect of the bag film and improving the practicability and flexibility of the equipment.
[0032] See also Figure 5 As shown, the tension assembly also includes a first connecting plate 401 and a pressure roller 410. The first connecting plate 401 is horizontally located above the two first mounting frames 403. The first connecting plate 401 is close to the vertical plate 100 and is connected to the first rack 503 and one side of the movable plate 411 through a fourth slider penetrating the corresponding movable groove 402. A third mounting frame 409 corresponding to each first tensioning roller 404 is symmetrically arranged below the first connecting plate 401. A first buffer rod 407 is arranged between the third mounting frame 409 and the first connecting plate 401, and the pressure roller 410 is rotatably arranged on the third mounting frame 409.
[0033] The bag film is wound around the first tensioning roller 404, and the bag film can be compressed by the compression roller 410 to prevent the bag film from falling off the first tensioning roller 404 during movement, resulting in unstable feeding, thereby improving the reliability of the equipment.
[0034] See also Figure 3-Figure 4 As shown, the guide mechanism 300 includes a pressing platform 301 and a guide wheel 306. The pressing platform 301 is arranged on the vertical plate 100. A fixed plate 302 is fixed on the vertical plate 100 above each pressing platform 301. A plurality of second buffer rods 303 are fixed at the bottom of each fixed plate 302. A mounting plate 305 is fixed at the end of the second buffer rod 303. The guide wheel 306 is arranged on the mounting plate 305, and a plurality of guide wheels 306 are arranged horizontally.
[0035] Guide mechanisms 300 are provided at both ends of the conveyor belt 201. The guide wheels 306 and the pressing platform 301 are used to press and move the bag film, so that the bag film can be fed smoothly and heat-sealed, thereby improving the heat-sealing efficiency of the equipment.
[0036] See 7 Figure 7 As shown, a frame 205 is fixedly provided on the back of the vertical plate 100, and one end of the two sets of rotating shafts 202 are respectively fixedly connected with connecting shafts 206, and the two connecting shafts 206 are both rotatably connected to the frame 205. The two connecting shafts 206 are synchronously connected through a synchronous belt 207. A motor 208 is fixedly provided on the frame 205, and the motor 208 is transmission-connected to the end of one of the connecting shafts 206.
[0037] The motor 208 is used to drive the connecting shaft 206 to rotate, and the synchronous belt 207 cooperates to drive the two conveyor belts 201 to rotate at the same time, so as to drive the bag film to move. During the movement, the heating block 204 is used for heat sealing. The problem of how to drive the two conveyor belts to rotate at the same time is solved.
[0038] See also Figure 2 As shown, a protective plate 102 is fixedly provided on the vertical plate 100, and an auxiliary platform 101 is fixedly provided on the two pressing platforms 301.
[0039] The protection plate 102 is provided to prevent the staff from directly contacting the heating block 204 due to operating errors and causing burns, thereby improving the safety factor of the equipment. The auxiliary table 101 is used to support the bag film, which can make the bag film move more smoothly.
[0040] See also Figure 2 As shown, the protection plate 102 is provided with a plurality of heat dissipation holes 103 .
[0041] The heat dissipation holes 103 are used to speed up the air flow and dissipate the heat of the heating block 204, so as to prevent the heating block 204 from being overheated and damaging the bag film.
[0042] The above embodiments only express one or several implementation methods of the present invention, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be based on the attached claims.
Claims
1. An auxiliary feeding device for vacuum bag film processing, comprising a vertical plate (100) and a heat sealing mechanism (200), the heat sealing mechanism (200) comprising a conveyor belt (201), a rotating shaft (202) and a heating block (204), the rotating shaft (202) being rotatably arranged on the vertical plate (100), the rotating shaft (202) being horizontally arranged in two groups, the conveyor belt (201) being arranged on the rotating shaft (202), the heating block (204) being arranged on the vertical plate (100) and located inside the conveyor belt (201), characterized in that The vertical plates (100) at both ends of the conveyor belt (201) are provided with guide mechanisms (300) for stably moving the bag film. The vertical plates (100) are provided with a feeding mechanism (400) for convenient auxiliary loading. The feeding mechanism (400) includes a tension component for straightening the bag film and an adjustment component for adjusting the tension. The tension component is arranged on the vertical plates (100) and is located at the feeding end of the conveyor belt (201). The adjustment component is arranged on the back of the vertical plates (100) and its working end is connected to the internal transmission of the tension component.
2. The auxiliary feeding equipment for vacuum bag film processing according to claim 1, characterized in that: The tension assembly comprises a first tensioning roller (404) and a second tensioning roller (406); a first mounting frame (403) is symmetrically arranged on the vertical plate (100); the first tensioning roller (404) is rotatably arranged on the first mounting frame (403); a second mounting frame (405) is rotatably arranged on the vertical plate (100) between the two first mounting frames (403); the second tensioning roller (406) is rotatably arranged on the second mounting frame (405); the second mounting frame (405) and the two first mounting frames (403) are distributed in an isosceles triangle.
3. The auxiliary feeding equipment for vacuum bag film processing according to claim 2, characterized in that: The adjusting assembly comprises an adjusting gear (501), a first rack (503) and a second rack (504); the adjusting gear (501) is rotatably arranged on a side of the vertical plate (100) away from the second tensioning roller (406); the first rack (503) and the second rack (504) are cross-arranged on both sides of the adjusting gear (501) and are respectively meshed with the adjusting gear (501); one end of the first rack (503) away from the second rack (504) is connected to one side of one of the two first mounting frames (403) through a first slider; The two first mounting frames (403) are connected, and the other first mounting frame (403) is provided with a second slider penetrating the vertical plate (100), and a limited movable plate (411) is provided at the extended end of the second slider; an end of the second rack (504) away from the first rack (503) is connected to one side of the second mounting frame (405) through a third slider; a movable groove (402) for each slider to move in a vertical direction is provided on the vertical plate (100); a rotating shaft (505) is fixedly provided on the adjusting gear (501), and a rotating handle (502) is fixedly provided at the end of the rotating shaft (505).
4. The auxiliary feeding equipment for vacuum bag film processing according to claim 3, characterized in that: The tension assembly also includes a first connecting plate (401) and a pressure roller (410). The first connecting plate (401) is horizontally located above the two first mounting frames (403). The first connecting plate (401) is connected to the first rack (503) and one side of the movable plate (411) via fourth sliders penetrating corresponding movable grooves (402) on both sides of the vertical plate (100). A third mounting frame (409) corresponding to each first tensioning roller (404) is symmetrically arranged below the first connecting plate (401). A first buffer rod (407) is arranged between the third mounting frame (409) and the first connecting plate (401). The pressure roller (410) is rotatably arranged on the third mounting frame (409).
5. The auxiliary feeding equipment for vacuum bag film processing according to claim 1, characterized in that: The guide mechanism (300) comprises a pressing platform (301) and a guide wheel (306); the pressing platform (301) is arranged on a vertical plate (100); a fixing plate (302) is fixedly arranged on the vertical plate (100) above each pressing platform (301); a plurality of second buffer rods (303) are fixedly arranged at the bottom of each fixing plate (302); a mounting plate (305) is fixedly arranged at the end of the second buffer rod (303); the guide wheel (306) is arranged on the mounting plate (305); and a plurality of guide wheels (306) are arranged horizontally.
6. The auxiliary feeding equipment for vacuum bag film processing according to claim 5, characterized in that: A frame (205) is fixedly provided on the back of the vertical plate (100), one end of each of the two sets of rotating shafts (202) is fixedly connected to a connecting shaft (206), both connecting shafts (206) are rotationally connected to the frame (205), and the two connecting shafts (206) are synchronously connected via a synchronous belt (207), and a motor (208) is fixedly provided on the frame (205), and the motor (208) is drivingly connected to the end of one of the connecting shafts (206).
7. The auxiliary feeding equipment for vacuum bag film processing according to claim 6, characterized in that: A protective plate (102) is fixedly provided on the vertical plate (100), and an auxiliary platform (101) is fixedly provided on the two pressing platforms (301).
8. The auxiliary feeding equipment for vacuum bag film processing according to claim 7, characterized in that: The protection plate (102) is provided with a plurality of heat dissipation holes (103).
Citation Information
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