Tobacco stack electric push rod detection device
By installing a smoke stacker electric push rod detection device on the YP11A packaging and packaging machine, using proximity sensors and controllers to detect the movement position of the electric push rod, the smoke bar palletization is not pushed into place or pushed out of place due to the release of the electric push rod early or late. The problem has achieved the guarantee of production quality and efficiency.
Patent Information
- Application Number
- CN202420477269.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-12
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-03-12
AI Technical Summary
During the actual production operation of the YP11A box sealing machine, the electric push rod is released sooner or later, resulting in the palletization of the cigarette bars not being pushed into place or over-place, resulting in the lack of cigarette boxes that cannot be detected or removed, and the sealing and packaging process cannot be carried out normally, which affects the impact of Production quality and may cause damage to the extrusion of the box and smoke strips.
Design a device for detecting electric push rods of smoke stack, including a first detection plate, a second detection plate, a proximity sensor and a controller. The proximity sensor detects the movement of the electric push rod to a designated position, and the controller receives a signal and controls the movement of the push rods. , make sure the push rod is pushed to the specified position.
Accurate detection of the moving position of the electric push rod is achieved, avoiding the situation where the smoke bar pallet is not pushed into place or pushed out of place, ensuring production quality and efficiency, and reducing equipment failures and production interruptions.
Smart Images
Figure CN222523009U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of tobacco production and packaging, and in particular to a device for detecting an electric push rod of a cigarette stack. Background Art
[0002] Cigarette packing and sealing machine is a device used for automatic packing and sealing of cigarettes. It is used in the packaging process of cigarette production lines, which can improve packaging efficiency and reduce manual operations. YP11A packing and sealing machine is a commonly used automatic packing equipment for cigarettes, with stable and reliable performance. This model adopts a single layer of 5 cigarettes, and pushes 5 layers into the cigarette box when it is full, and pushes 5×5 cigarette piles twice to fill a cigarette box containing 50 cigarettes.
[0003] However, in the actual production operation of the YP11A carton filling and sealing machine, there are situations where the electric push rod is released too early, resulting in the cigarette stack not being pushed into place, causing the missing cigarette boxes to be unable to be accurately detected and rejected, and the sealing and packaging process cannot be carried out normally, affecting production quality. There are also situations where the electric push rod is released too late, and the cigarette stack is pushed over, causing the cigarette stack to tip over, which can cause the box and cigarette rods to be squeezed and damaged, seriously affecting production quality.
[0004] When the above situation occurs, the operator needs to take out the cigarette box and all the cigarette rods inside before restarting the equipment, which seriously affects the quality and efficiency of product production. Utility Model Content
[0005] In order to solve or partially solve the problems existing in the related art, the present application provides a device for detecting an electric push rod of a cigarette stack, which can ensure that the electric push rod of the cigarette stack is pushed to a specified position, thereby ensuring the quality and efficiency of production.
[0006] The present application provides a device for detecting an electric push rod of a cigarette stack, which is arranged and installed on a box filling and sealing machine, and comprises: a first detection plate, a second detection plate, a proximity sensor and a controller;
[0007] The first detection plate is arranged and mounted on the top cover plate of the electric push rod, and is connected and fixed to the top cover plate by bolts;
[0008] The second detection plate is arranged and installed on the side wall of the slide of the electric push rod, and is connected and fixed to the side wall of the slide by bolts;
[0009] The proximity sensor is arranged and mounted on the first detection board;
[0010] An electrical connection is established between the controller and the proximity sensor, and an electrical connection is established between the controller and the electric push rod, and control is performed through the controller.
[0011] Optionally, in some embodiments of the present application,
[0012] The first detection plate is provided with a first slide groove;
[0013] The proximity sensor is installed in the first slide groove by means of bolt connection.
[0014] Optionally, in some embodiments of the present application,
[0015] The first detection plate is provided with a second sliding groove for installing.
[0016] Optionally, in some embodiments of the present application,
[0017] The second detection plate is a right-angle plate, and a first protrusion is arranged on the second detection plate.
[0018] Optionally, in some embodiments of the present application,
[0019] The second detection plate is provided with a third slide groove.
[0020] The technical solution provided by this application may have the following beneficial effects:
[0021] The present application sets up and installs a first detection plate, a second detection plate and a proximity sensor. When the electric push rod moves to a specified position, the second detection plate on the slide will block the proximity sensor. By receiving the signal transmitted by the proximity sensor through the controller, it can be known whether the electric push rod is pushed to the specified position, thereby realizing the detection of the movement position of the electric push rod and ensuring the quality and efficiency of production.
[0022] The device of the present application has the characteristics of stable installation, flexible position adjustment and accurate detection. It can be used on a carton filling and sealing machine to provide reliable cigarette stack position detection for the production process, thereby ensuring production efficiency and quality.
[0023] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The above and other objects, features and advantages of the present application will become more apparent through a more detailed description of exemplary embodiments of the present application in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments of the present application.
[0025] Figure 1 It is a schematic diagram of a top view of the structure of a device for detecting an electric push rod for a cigarette stack in an embodiment of the present application;
[0026] Figure 2 It is an enlarged structural schematic diagram of a device for detecting a cigarette stack electric push rod in an embodiment of the present application;
[0027] Figure 3It is a bottom-up structural schematic diagram of a device for detecting a cigarette stack electric push rod in an embodiment of the present application;
[0028] Figure 4 A schematic diagram of the structure of a controller in an embodiment of the present application.
[0029] Figure markings: 1-first detection plate, 101-first slide groove, 102-second slide groove, 2-second detection plate, 201-third slide groove, 202-first protrusion, 3-proximity sensor, 4-controller, 5-electric push rod, 501-top cover plate, 502-slide table. DETAILED DESCRIPTION
[0030] The embodiments of the present application will be described in more detail below with reference to the accompanying drawings. Although the embodiments of the present application are shown in the accompanying drawings, it should be understood that the present application can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to make the present application more thorough and complete, and to fully convey the scope of the present application to those skilled in the art.
[0031] It should be understood that although the terms "first", "second", "third", etc. may be used in this application to describe various information, this information should not be limited to these terms. These terms are only used to distinguish the same type of information from each other. For example, without departing from the scope of this application, the first information may also be referred to as the second information, and similarly, the second information may also be referred to as the first information. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0032] In the description of the present application, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0033] Unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0034] In the actual production operation of the YP11A carton filling and sealing machine, there is a situation where the electric push rod is released too early, resulting in the cigarette stack not being pushed into place, causing the missing cigarette boxes to be unable to be accurately detected and rejected, and the sealing and packaging process cannot be carried out normally, affecting the production quality. There is also a situation where the electric push rod is released too late, and the cigarette stack is pushed over, causing the cigarette stack to tip over, which will cause the box and cigarette rods to be squeezed and damaged, seriously affecting the production quality.
[0035] In response to the above-mentioned problems, an embodiment of the present application provides a device for detecting an electric push rod of a cigarette stack, which can ensure that the electric push rod of the cigarette stack is pushed to a specified position, thereby ensuring the quality and efficiency of production.
[0036] The technical solution of the embodiments of the present application is described in detail below with reference to the accompanying drawings.
[0037] Figure 1 It is a schematic diagram of a top view of the structure of a device for detecting an electric push rod for a cigarette stack in an embodiment of the present application;
[0038] Figure 2 It is an enlarged structural schematic diagram of a device for detecting a cigarette stack electric push rod in an embodiment of the present application;
[0039] Figure 3 It is a bottom-up structural schematic diagram of a device for detecting a cigarette stack electric push rod in an embodiment of the present application;
[0040] Figure 4 A schematic diagram of the structure of a controller in an embodiment of the present application.
[0041] See also Figure 1-4 , a device for detecting an electric push rod of a cigarette stack, which is arranged and installed on a carton filling and sealing machine, comprises: a first detection plate 1, a second detection plate 2, a proximity sensor 3 and a controller 4;
[0042] The first detection plate 1 is mounted on the top cover plate 501 of the electric push rod 5 and is connected and fixed to the top cover plate 501 by bolts; the first detection plate 1 is made by machining aluminum alloy.
[0043] The second detection plate 2 is mounted on the side wall of the slide 502 of the electric push rod 5 and is connected and fixed to the side wall of the slide 502 by bolts; the second detection plate 2 is made by machining aluminum alloy.
[0044] The proximity sensor 3 is arranged and installed on the first detection board 1; the proximity sensor 3 is an inductive proximity switch sensor.
[0045] The controller 4 is electrically connected to the proximity sensor 3, and is electrically connected to the electric push rod 5, and is controlled by the controller 4. The controller 4 is a PLC controller.
[0046] By setting up and installing the first detection plate 1, the second detection plate 2 and the proximity sensor 3, when the electric push rod 5 moves to the specified position, the second detection plate 2 on the slide 502 will block the proximity sensor 3. By receiving the signal transmitted by the proximity sensor 3 through the controller 4, it can be known whether the electric push rod 5 is pushed to the specified position, thereby realizing the detection of the movement position of the electric push rod 5 to ensure the quality and efficiency of production.
[0047] Specifically, in the embodiments of the present application,
[0048] The first detection plate 1 is provided with a first slide groove 101;
[0049] The proximity sensor 3 is installed in the first slide groove 101 by means of bolt connection.
[0050] By setting the first slide slot 101, the installation position of the proximity sensor 3 can be adjusted left and right. During the long-term operation of the equipment, there may be position deviations. Only by fine-tuning the proximity sensor 3 can the accuracy of the cigarette stack push position be ensured.
[0051] Specifically, in the embodiments of the present application,
[0052] The first detection plate 1 is provided with a second sliding groove 102 for installing.
[0053] By setting the second slide groove 102, the installation position of the first detection plate 1 can be adjusted, so that in actual use, the position of the first detection plate 1 can be adjusted more flexibly to obtain the best detection effect and ensure the accuracy of the detection of the proximity sensor 3.
[0054] Specifically, in the embodiments of the present application,
[0055] The second detection plate 2 is a right-angle plate, and a first protrusion 202 is provided on the second detection plate 2 .
[0056] The second detection plate 2 is provided for detection by the proximity sensor 3. Meanwhile, the first protrusion 202 is provided so that the proximity sensor 3 can obtain a clear trigger signal when the cigarette stack is pushed in, thereby realizing accurate detection of the position of the cigarette stack.
[0057] Specifically, in the embodiments of the present application,
[0058] The second detection plate 2 is provided with a third sliding groove 201 .
[0059] By providing the third slide groove 201 , the installation height of the second detection plate 2 can be adjusted to ensure that the contact position and angle between the first protrusion 202 and the proximity sensor 3 are optimally matched, thereby improving the accuracy and reliability of detection.
[0060] The embodiments of the present application include the following beneficial effects:
[0061] The present application sets up and installs a first detection plate 1, a second detection plate 2 and a proximity sensor 3. When the electric push rod 5 moves to a specified position, the second detection plate 2 on the slide 502 will block the proximity sensor 3. By receiving the signal transmitted by the proximity sensor 3 through the controller 4, it can be known whether the electric push rod 5 is pushed to the specified position, thereby realizing the detection of the movement position of the electric push rod 5 and ensuring the quality and efficiency of production.
[0062] The device of the present application has the characteristics of stable installation, flexible position adjustment and accurate detection. It can be used on a carton filling and sealing machine to provide reliable cigarette stack position detection for the production process, thereby ensuring production efficiency and quality.
[0063] Finally, it should be noted that, in this article, relationships such as first and second, etc. are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms include, include or any other variations are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0064] The embodiments of the present application have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The selection of terms used herein is intended to best explain the principles of the embodiments, practical applications, or improvements to the technology in the market, or to enable other persons of ordinary skill in the art to understand the embodiments disclosed herein.
Claims
1. A device for detecting electric push rods of cigarette stacks, installed on a carton filling and sealing machine, characterized in that: include: A first detection board (1), a second detection board (2), a proximity sensor (3) and a controller (4); The first detection plate (1) is mounted on the top cover plate (501) of the electric push rod (5) and is connected and fixed to the top cover plate (501) by bolts; The second detection plate (2) is arranged and installed on the side wall of the slide table (502) of the electric push rod (5), and is connected and fixed to the side wall of the slide table (502) by bolts; The proximity sensor (3) is arranged and mounted on the first detection plate (1); An electrical connection is established between the controller (4) and the proximity sensor (3), and an electrical connection is established between the controller (4) and the electric push rod (5), and control is performed through the controller (4).
2. The device for detecting a cigarette stack electric push rod according to claim 1, characterized in that: The first detection plate (1) is provided with a first sliding groove (101); The proximity sensor (3) is installed in the first slide groove (101) by means of bolt connection.
3. The device for detecting a cigarette stack electric push rod according to claim 1, characterized in that: The first detection plate (1) is provided with a second sliding groove (102) for installing.
4. The device for detecting a cigarette stack electric push rod according to claim 1, characterized in that: The second detection plate (2) is a right-angle plate, and a first protrusion (202) is provided on the second detection plate (2).
5. The device for detecting a cigarette stack electric push rod according to claim 4, characterized in that: The second detection plate (2) is provided with a third sliding groove (201).