Modularized conveying roller
By setting up a hub group on the shaft of the conveying drum and using a cylindrical structure composed of a sector-shaped plate, the cumbersome and safety hazards of the existing conveying drums during glue repair are solved, and the effect of convenient maintenance and cost reduction is achieved.
Patent Information
- Application Number
- CN202421283878.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-06
AI Technical Summary
The existing conveying rollers have an integral structure, which results in disassembly or on-site repair when the rollers are glued, which is cumbersome, expensive and has safety hazards.
A modular conveying drum is designed, and a hub group is set on the rotating shaft. The cylindrical structure consisting of a sector-shaped plate on the outer side of the hub group is fixedly connected by bolts to ensure stability and strength while facilitating subsequent maintenance.
It realizes convenient maintenance and glue-covering repair of the roller, reducing the difficulty and cost of disassembly and on-site repair, while improving the stability and safety of the roller.
Smart Images

Figure CN222523495U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of conveying rollers, and in particular to a modular conveying roller. Background Art
[0002] The conveyor rollers currently in use are made of a whole piece of roller skin welded on the roller hub, and the surface of the roller skin is covered with roller rubber. After the roller skin is covered with rubber, the rubber sheet on it will naturally wear out or be squeezed and damaged by external force during the daily operation of the roller, so the roller needs to be repaired by rubber covering again.
[0003] At present, there are usually two methods for repairing the conveyor rollers with rubber coating. One is to dismantle the rollers and replace them, and send the old parts to the manufacturer for hot vulcanization rubber coating. The other is to clean the residual rubber on the roller and grind the roller skin on site, and then perform on-site gluing and rubber coating.
[0004] Because the drum skin and wheel hub of the current conveyor roller are an integral structure, it is inevitable to use the methods in the above two parts when repairing the roller with rubber coating, and both methods have shortcomings. The shortcomings of the first method are: time-consuming and labor-intensive disassembly, difficulty in assembly, long return to the factory period, and high cost of spare parts inventory; the shortcomings of the second method are poor on-site working environment, difficulty in construction and management, many safety hazards, difficulty in ensuring the quality of gluing, time-consuming and labor-intensive rubber coating, high cost, high failure rate, and frequent accidents; therefore, in order to solve the above problems, the present application provides a modular conveyor roller. Utility Model Content
[0005] In order to solve the problem that the shell of the existing conveyor roller is inconvenient to replace, the present application provides a modular conveyor roller.
[0006] The present application provides a modular conveying roller, comprising a rotating shaft and a hub assembly sleeved on the rotating shaft, wherein the hub assembly comprises a hub A and two hubs B, and the outer side of the hub assembly is covered with a plurality of sector plates in an annular array, and the sector plates are combined into a cylindrical structure;
[0007] A rubber sheet is bonded to the outer wall of each sector plate;
[0008] The middle section and two sections of the sector plate are respectively connected to the wheel hub A and the wheel hub B in the wheel hub assembly in a detachable limiting manner.
[0009] Preferably, the fan-shaped plate includes a fan-shaped plate A and a fan-shaped plate B, wherein a plurality of fan-shaped plates A are provided and a single fan-shaped plate B is provided.
[0010] Preferably, both the sector plate A and the sector plate B include an inner metal substrate, and the outer wall of the metal substrate is bonded to the rubber plate through an adhesive layer.
[0011] Preferably, connecting parts A are welded in the middle and at both ends of the fan-shaped plate A, the connecting parts A in the middle of the fan-shaped plate A are connected to the wheel hub A, the connecting parts A at both ends of the fan-shaped plate A are connected to the wheel hub B, and the connecting parts A at both ends are located on the outside of the wheel hub B.
[0012] Preferably, a connecting piece C is welded at the middle position of the sector plate B, and a group of bolt holes B are opened at both ends of the sector plate B, and the bolt holes B are located on the outer side of the wheel hub B.
[0013] Preferably, the wheel hub A and the wheel hub B are both provided with a plurality of groups of bolt holes A in an annular array, and the positions of the bolt holes A are respectively coaxially arranged.
[0014] Preferably, the connecting members A are threadedly connected to the bolt holes A on the wheel hubs A and B respectively through bolts B.
[0015] Preferably, connecting parts B are provided on the outer sides of both ends of the sector plate B, and the side view of the connecting part B is an L-shaped structure, the vertical section of which is provided with a bolt hole C, and the arc section is provided with a bolt hole D, the bolt hole C of the connecting part B is threadedly connected to the bolt hole B through the bolt B, and the bolt hole D of the connecting part B is threadedly connected to the bolt hole A through the bolt B.
[0016] Preferably, the wheel hub A is threadedly connected with bolt A at the position corresponding to the sector plate B, and the connecting piece C at the middle position of the sector plate B is slid onto the bolt A. The sector plate B is first slid onto the connecting piece C, and then the connecting pieces B at both ends are fixed with bolts.
[0017] In summary, this application includes the following beneficial technical effects:
[0018] A hub assembly is arranged on the rotating shaft, and the outer annular array of the hub assembly is a cylindrical structure composed of a sector plate A and a sector plate B. The sector plate A is fixedly connected to the hub assembly by bolts B, and the sector plate B is installed by first plugging in the middle connector C and then installing the connectors B at both ends. This ensures the stability of the middle position of each sector plate while ensuring the strength of the drum. At the same time, the bolted fixed connection method can effectively improve the convenience of the drum in the subsequent maintenance process. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is an isometric view in Example 1 of the present application;
[0020] Figure 2 It is a longitudinal sectional view in the first embodiment of the present application;
[0021] Figure 3 It is a structural diagram of the fan-shaped plate in Example 1 of the present application;
[0022] Figure 4 This is a side view of the installation of the sector plate A in the first embodiment of the present application;
[0023] Figure 5 This is a side view of the installation of the sector plate B in the first embodiment of the present application;
[0024] Figure 6 This is a top view of the sector plate B in the first embodiment of the present application;
[0025] Figure 7 It is a front view of the connecting member B in the first embodiment of the present application;
[0026] Figure 8 It is a left view of the connecting member B in the first embodiment of the present application;
[0027] Fig. 9 This is a top view of the connector B in Example 1 of the present application.
[0028] Explanation of the accompanying drawings: 1. rotating shaft; 2. wheel hub A; 3. wheel hub B; 31. bolt hole A; 4. sector plate A; 5. sector plate B; 51. connecting part C; 52. bolt hole B; 6. connecting part B; 61. bolt hole C; 62. bolt hole D; 71. metal substrate; 72. rubber plate; 73. adhesive layer; 8. connecting part A; 9. bolt A; 10. bolt B. DETAILED DESCRIPTION
[0029] The following is combined with Figure 1 - Fig. 9 This application is described in further detail.
[0030] Embodiment 1:
[0031] A modular conveyor roller, referring to Figure 1 - Fig. 9 , including a rotating shaft 1 in the middle position, a hub A2 and two hubs B3 are welded on the outer wall of the rotating shaft 1, the two hubs B3 are located at both ends, and the hub A2 is located in the middle. The outer sides of the hubs A2 and B3 are covered with a fan-shaped plate A4 and a fan-shaped plate B5, which are combined with each other to form a cylindrical structure, and the side edges of the two are fitted to ensure the roundness of the drum.
[0032] The fan-shaped plate A4 and the fan-shaped plate B5 are metal structures, and their arc-shaped plates are metal substrates 71. The outer sides of the metal substrates 71 are bonded to rubber plates 72 through adhesive layers 73. The edge positions of the rubber plates 72 and the fan-shaped plates A4 and B5 are all located on the same radius line to ensure the tightness of the fit between the rubber plates 72.
[0033] Connectors A8 are welded at both ends and the middle of the sector plate A4. A through hole is provided on the connector A8. Bolt holes A31 are provided on the hub A2 and the hub B3. The connector A8 is fastened and installed between the bolts B10 and the bolt holes A31. The connectors A8 at both ends are fixedly connected to the hub B3, and the middle connector A8 is fixedly connected to the hub A2. The installation of each sector plate A4 is completed in sequence along the clockwise direction or counterclockwise direction.
[0034] When installing the sector plate B5, firstly, thread the bolts A9 on the two remaining bolt holes A31 on the wheel hub A2, align the through hole on the connecting piece C51 of the sector plate B5 with the position of the bolt A9, and slide it onto the bolt A9. At this time, the sector plate B5 is covered on the outside of the wheel hub A2, and then the connecting piece B6 is fixedly installed in the bolt holes B52 at both ends of the sector plate B5. The position of the bolt hole C61 of the connecting piece B6 corresponds to the bolt hole A31, and the position of the bolt hole D62 corresponds to the position of the bolt hole B52. After the installation is completed, the sector plate B5 is installed on the outside of the wheel hub, and the overall installation of the drum is now completed.
[0035] During dismantling, you only need to remove the fan plate B5 first, and then you can operate on the fan plate A4 that needs to be removed. The overall size of the drum is set to meet the requirement that in the absence of the fan plate B5, all the connection positions of the fan plate A4 can be operated, thus ensuring that the installation and disassembly of the device can proceed smoothly.
[0036] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A modular conveyor roller, comprising a rotating shaft (1) and a hub assembly sleeved on the rotating shaft (1), wherein the hub assembly comprises a hub A (2) and two hubs B (3), characterized in that: The outer side of the hub assembly is covered with a plurality of sector plates in an annular array, and the sector plates are combined to form a cylindrical structure; A rubber plate (72) is bonded to the outer wall of each sector plate; The middle section and the two sections of the sector plate are respectively connected to the wheel hub A (2) and the wheel hub B (3) in the wheel hub assembly in a detachable limiting manner.
2. A modular conveyor roller according to claim 1, characterized in that: The fan-shaped plates include a fan-shaped plate A (4) and a fan-shaped plate B (5), wherein a plurality of the fan-shaped plates A (4) are provided and a single fan-shaped plate B (5) is provided.
3. A modular conveyor roller according to claim 2, characterized in that: The sector plate A (4) and the sector plate B (5) both include an inner metal substrate (71), and the outer wall of the metal substrate (71) is bonded to the rubber plate (72) via an adhesive layer (73).
4. A modular conveyor roller according to claim 2, characterized in that: Connectors A (8) are welded in the middle and at both ends of the fan-shaped plate A (4). The connector A (8) in the middle of the fan-shaped plate A (4) is connected to the wheel hub A (2). The connectors A (8) at both ends of the fan-shaped plate A (4) are connected to the wheel hub B (3). The connectors A (8) at both ends are located outside the wheel hub B (3).
5. The modular conveyor roller according to claim 2, characterized in that: A connecting piece C (51) is welded in the middle of the sector plate B (5), and a group of bolt holes B (52) are opened at both ends of the sector plate B (5), and the bolt holes B (52) are located on the outer side of the wheel hub B (3).
6. The modular conveyor roller according to claim 1, characterized in that: The wheel hub A (2) and the wheel hub B (3) are both provided with a plurality of groups of bolt holes A (31) in an annular array, and the positions of the bolt holes A (31) are respectively and coaxially arranged.
7. A modular conveyor roller according to claim 4 or 6, characterized in that: The connecting members A (8) are threadedly connected to the bolt holes A (31) on the wheel hubs A (2) and B (3) respectively through bolts B (10).
8. A modular conveyor roller according to claim 5 or 6, characterized in that: Connecting members B (6) are provided on the outer sides of both ends of the sector plate B (5). The connecting member B (6) is L-shaped in side view, and a bolt hole C (61) is provided in the vertical section thereof, and a bolt hole D (62) is provided in the arc section thereof. The bolt hole C (61) of the connecting member B (6) is threadedly connected to the bolt hole B (52) through the bolt B (10), and the bolt hole D (62) of the connecting member B (6) is threadedly connected to the bolt hole A (31) through the bolt B (10).
9. A modular conveyor roller according to claim 8, characterized in that: The wheel hub A (2) is threadedly connected with a bolt A (9) at a position corresponding to the sector plate B (5); a connecting piece C (51) at a middle position of the sector plate B (5) is slidably mounted on the bolt A (9); the sector plate B (5) is firstly slidably mounted on the connecting piece C (51) and then the connecting pieces B (6) at both ends are fixed with bolts.