Blank bar collecting device
By designing a blank rod collection device including a frame, forming device, support plate and conveyor belt, the problem of difficulty in collecting and finishing the extruded blank rod is solved, and the manual operation is reduced, improving production efficiency and reducing damage is achieved. The effect of risk.
Patent Information
- Application Number
- CN202421140135.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-05-23
AI Technical Summary
In the prior art, the extruded blank rod is difficult to achieve an ideal state due to the dimensional accuracy and shape consistency, which leads to difficulty in manual collection and organization, which increases the operation difficulty of the production process and the challenges of storage and transportation.
A blank rod collection device is designed, including a frame, a molding device, a sliding support plate and a conveyor belt. The forming device slides the blank rod onto the support plate. After the support plate slides, the blank rod is transported away by the conveyor belt. In this way, the manual palletization process is reduced and production efficiency is improved.
It effectively reduces the process of manual collection and sorting, reduces the investment in human resources, improves production efficiency, reduces the risk of blank rod damage, and improves the smoothness of the production line.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of blank rod collection, and specifically to a blank rod collection device. Background Art
[0002] The shape of the billets produced by the automatic billet rolling machine after the rolling process is often irregular to a certain extent. This is due to the influence of various complex factors in the production process, such as plastic deformation of the material, uneven distribution of mechanical stress, etc. After the extrusion process, although the billets have been initially formed, due to the influence of the extrusion force, their dimensional accuracy and shape consistency are difficult to reach the ideal state, resulting in the billets appearing messy and lacking a uniform order when stacked.
[0003] This situation not only increases the difficulty of subsequent production processes, but also brings challenges to the storage and transportation of billets. At the current stage, the collection of these extruded billets mainly relies on manual operations. Workers need to carry and arrange them one by one. This process is time-consuming and laborious, which undoubtedly increases the investment in human resources. At the same time, due to the relatively low efficiency of manual collection and sorting, especially in the face of large-scale continuous production, the bottleneck of work efficiency is particularly prominent, which seriously affects the smoothness of the overall production line and the possibility of capacity improvement.
[0004] In addition, long-term manual handling operations may also cause problems such as excessive labor intensity and increased safety hazards. In addition, the uncertainty of human factors may lead to an increase in the damage rate of billets, indirectly increasing production costs. Utility Model Content
[0005] The utility model provides a billet collecting device, which solves the problem in the related art that long-term manual handling operations may cause excessive labor intensity and increased safety hazards.
[0006] The technical solution of the utility model is as follows:
[0007] A billet collecting device, comprising:
[0008] frame;
[0009] A forming device, arranged on the frame;
[0010] A supporting plate, slidably disposed on the frame, the supporting plate having a supporting gap, and the supporting plate is used to support the blank formed by extrusion of the forming device;
[0011] The first conveyor belt is arranged on the frame. After the supporting plate slides, the first conveyor belt is located in or not located in the supporting gap.
[0012] As a further technical solution, it also includes:
[0013] There are two second conveyor belts, both of which are obliquely arranged on the frame and respectively located on both sides of the support plate, and both of which are successively increased in height along the conveying direction of the blank;
[0014] There are a plurality of push plates, wherein the push plates are arranged on the second conveyor belt at intervals, and after the second conveyor belt moves, the push plates are used to push the blanks;
[0015] An abutment plate is arranged on the support plate, and the abutment plate is located at the end of the support plate along the moving direction of the blank.
[0016] As a further technical solution, a plurality of the push plates are rotatably arranged on the second conveyor belt, and the arrangement direction in the active state is perpendicular to the conveying direction of the second conveyor belt;
[0017] A first elastic member, one end of which is arranged on the second conveyor belt, and the other end of which is arranged on the push plate, and is used to provide a force for the push plate to return to an active state;
[0018] There are two first mounting plates, both of which are arranged on the frame, and the two first mounting plates are respectively located above the two second conveyor belts, and have abutment protrusions, which are located on the moving path of the push plate. The abutment protrusions and the frame form a folding gap, and the rotation point is located in the folding gap.
[0019] As a further technical solution, the first mounting plate has a first avoidance groove, which is connected to the folding gap and is used to avoid the push plate.
[0020] As a further technical solution, it also includes:
[0021] A synchronous telescopic component is arranged on the frame, and the synchronous telescopic component is used to drive the two sides of the supporting plate to rise and fall synchronously.
[0022] As a further technical solution, the synchronous telescopic component includes:
[0023] A second mounting plate, arranged on the frame;
[0024] a first gear, rotatably mounted on the second mounting plate;
[0025] There are two second gears, the two second gears are rotatably mounted on the second mounting plate and are respectively located on both sides of the first gear, and the two second gears are meshed with the first gear;
[0026] There are two guide posts, and the two guide posts are respectively arranged on the two second gears;
[0027] There are two guide plates, each of which has a slide groove, and the guide column is slidably arranged in the slide groove;
[0028] There are two push rods, one end of each of which is disposed on the two guide plates, and the other end of each of which is disposed on the supporting plate.
[0029] As a further technical solution, the synchronous telescopic component further includes:
[0030] The guide seats are all arranged on the second mounting plate, and the push rod passes through the guide seats and slides along the guide seats.
[0031] As a further technical solution, the supporting plate has a second avoidance groove, and further comprises:
[0032] A movable plate, slidably arranged on the supporting plate;
[0033] The support plate is arranged on the second mounting plate and is located below the second avoidance groove. After the support plate slides, the support plate passes through the second avoidance groove to support the movable plate. The conveying surface of the movable plate 24 is in the same plane as the conveying surface of the first conveyor belt.
[0034] As a further technical solution, it also includes:
[0035] There are a plurality of driven rollers which are rotatably arranged on the frame, and the plurality of driven rollers are respectively located on both sides of the first conveyor belt, and the driven rollers are used to support the blank rods.
[0036] The working principle and beneficial effects of the utility model are:
[0037] In the utility model, a sliding support plate and a forming device are arranged on the frame. The forming device slides the formed blanks onto the support plate at one time. After the support plate slides, the height of the support plate is lower than the height of the first conveyor belt. After the first conveyor belt supports the blanks and conveys the blanks away, the support plate slides to the original position and continues to receive the falling blanks. In this way, the blanks that slide down one by one can be regularly placed on the first conveyor belt and conveyed away, which can effectively reduce the process of manual stacking and reduce the loss of manpower, while also increasing the production efficiency of the device in disguised form. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] The preferred implementation modes will be described below in a clear and understandable manner with reference to the accompanying drawings to further illustrate the above-mentioned characteristics, technical features, advantages and implementation methods of the present utility model.
[0039] Figure 1 This is a schematic diagram of the first structure of the utility model;
[0040] Figure 2 This is a schematic diagram of the second structure of the utility model;
[0041] Figure 3 This is a schematic diagram of the third structure of the utility model;
[0042] Figure 4 for Figure 1 A local enlarged structural schematic diagram;
[0043] Figure 5 for Figure 2 A schematic diagram of the local enlarged structure at B;
[0044] In the figure: 1. frame, 2. forming device, 3. supporting plate, 4. supporting gap, 5. first conveyor belt, 6. second conveyor belt, 7. push plate, 8. abutment plate, 9. first elastic member, 10. first mounting plate, 11. folding gap, 12. first avoidance groove, 13. abutment protrusion, 14. synchronous telescopic component, 15. second mounting plate, 16. first gear, 17. second gear, 18. guide column, 19. guide plate, 20. slide groove, 21. push rod, 22. guide seat, 23. second avoidance groove, 24. movable plate, 25. support plate, 26. driven roller. DETAILED DESCRIPTION
[0045] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the specific implementation methods of the utility model will be described below with reference to the accompanying drawings. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, they can also be understood as further technical solutions without paying creative work. In some figures, components with the same structure or function are only schematically illustrated, or only one of them is marked. In this article, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".
[0046] In this article, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0047] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0048] Example
[0049] Reference Figure 1~Figure 5 , is an embodiment of the utility model, and proposes
[0050] A billet collecting device comprises: a frame 1; a forming device 2, which is arranged on the frame 1; a supporting plate 3, which is slidably arranged on the frame 1, and the supporting plate 3 has a supporting gap 4, and the supporting plate 3 is used to support the billets extruded by the forming device 2; a first conveyor belt 5, which is arranged on the frame 1, and after the supporting plate 3 slides, the first conveyor belt 5 is located or not located in the supporting gap 4.
[0051] In this embodiment, a sliding support plate 3 and a forming device 2 are provided on the frame 1. The forming device 2 slides the formed blanks onto the support plate 3 in sequence. After the support plate 3 slides, the height of the support plate 3 is lower than the height of the first conveyor belt 5. After the first conveyor belt 5 supports the blanks and conveys the blanks away, the support plate 3 slides to the original position and continues to receive the falling blanks. In this way, the blanks that slide down in sequence can be regularly placed on the first conveyor belt 5 for conveyance, which can effectively reduce the process of manual stacking and reduce the loss of manpower, while also increasing the production efficiency of the device in disguise.
[0052] As a further technical solution, it also includes: a second conveyor belt 6, having two, the two second conveyor belts 6 are both obliquely arranged on the frame 1, and are respectively located on both sides of the supporting plate 3, and the two second conveyor belts 6 are successively increased in height along the conveying direction of the blank; a plurality of push plates 7, the plurality of push plates 7 are arranged on the second conveyor belt 6 at intervals, and after the second conveyor belt 6 moves, the push plates 7 are used to push the blank; an abutment plate 8 is arranged on the supporting plate 3, and the abutment plate 8 is located at the end of the supporting plate 3 along the moving direction of the blank.
[0053] In this embodiment, there are two second conveyor belts 6, and a plurality of push plates 7 are arranged on the second conveyor belts 6 at intervals. The push plates 7 are located on both sides of the support plate 3. The push plates 7 will push the blanks on the support plate 3 onto the abutment plates 8 as the second conveyor belt 6 moves, so that the blanks are arranged more neatly, the gaps between the blanks are smaller, and more space is saved, so that the device has a better stacking effect. The second conveyor belt 6 is tilted to avoid the blanks pushed to the abutment plates 8, and in the process of the second conveyor belt 6 driving the push plates 7 to move, the support plate 3 will also slide up and down, and the amplitude of the up and down sliding will gradually increase until all the materials on the support plate 3 are neatly stacked, and the blanks produced by the forming device 2 can be continuously sorted by conveying with the conveyor belt, thereby improving the efficiency of sorting the blanks.
[0054] As a further technical solution, several of the push plates 7 are rotatably set on the second conveyor belt 6, and the setting direction of the active state is perpendicular to the conveying direction of the second conveyor belt 6; a first elastic member 9, one end of which is set on the second conveyor belt 6, and the other end is set on the push plate 7, for providing force for the push plate 7 to restore the active state; there are two first mounting plates 10, and the two first mounting plates 10 are both set on the frame 1, and the two first mounting plates 10 are respectively located above the two second conveyor belts 6, and have abutment protrusions 13, which are located on the moving path of the push plate 7, and the abutment protrusions 13 and the frame 1 form a folding gap 11, and the rotation point is located in the folding gap 11.
[0055] In this embodiment, several push plates 7 are rotatably arranged on the second conveyor belt 6. Due to the action of the push plates 7, the blanks will rotate, and the height of the elliptical blanks after being extruded will change, so that the movement direction of the push plates 7 located above the conveyor belt is opposite to the movement direction of the blanks. In order to avoid interference between the push plates 7 located above the conveyor belt and the blanks, the blanks in this scheme are rotatably arranged on the second conveyor belt 6 through the first elastic member 9. When the push plates 7 move to the top of the second conveyor belt 6, as the second conveyor belt 6 continues to move, the push plates 7 will rotate into the folding gap 11 under the action of the abutment protrusions 13. Subsequently, as the second conveyor belt 6 continues to transport, the push plates 7 will move out of the first avoidance groove 12 and return to their original state under the action of the first elastic member 9, so that when the push plates 7 move to the bottom of the second conveyor belt 6, they maintain their original state and can still sort the blanks.
[0056] As a further technical solution, the first mounting plate 10 has a first avoidance groove 12 , and the first avoidance groove 12 is connected to the folding gap 11 for avoiding the push plate 7 .
[0057] In this embodiment, the synchronous telescopic component 14 is arranged on the frame 1. The synchronous telescopic component 14 can drive the two ends of the support plate 3 to rise and fall synchronously, so as to avoid the tilting of the blank on the support plate 3 due to the asynchronous lifting and lowering of the two sides of the support plate 3, resulting in the reduction of the quality of the blank after sorting.
[0058] As a further technical solution, the synchronous telescopic component 14 includes: a second mounting plate 15, which is arranged on the frame 1; a first gear 16, which is rotatably arranged on the second mounting plate 15; a second gear 17, which has two, and the two second gears 17 are rotatably arranged on the second mounting plate 15, and are respectively located on both sides of the first gear 16, and the two second gears 17 are meshed with the first gear 16; a guide column 18, which has two, and the two guide columns 18 are respectively arranged on the two second gears 17; a guide plate 19, which has two, and the two guide plates 19 have a slide groove 20, and the guide column 18 is slidably arranged in the slide groove 20; a push rod 21, which has two, and one end of the two push rods 21 is respectively arranged on the two guide plates 19, and the other end of the push rod 21 is both arranged on the support plate 3.
[0059] In this embodiment, the second mounting plate 15 is arranged on the frame 1, the first gear 16 is arranged on the second mounting plate 15, and there are two second gears 17. The two second gears 17 are respectively meshed on both sides of the first gear 16. After the first gear 16 rotates, it drives the two second gears 17 to rotate synchronously. When the second gear 17 rotates, the guide column 18 located on the second gear 17 also rotates, and the guide plate 19 rises and falls with the up and down movement of the guide column 18, and the left and right movement of the guide column 18 is carried out in the slide groove 20, so that the push rod 21 can only move up and down, thereby realizing the synchronous lifting and lowering of the two push rods 21, avoiding the problem of tilting of the blank on the supporting plate 3 due to the asynchronous lifting and lowering, resulting in a decrease in the sorting effect.
[0060] As a further technical solution, the synchronous telescopic assembly 14 further includes: a guide seat 22 , which is disposed on the second mounting plate 15 , and the push rod 21 passes through the guide seat 22 and slides along the guide seat 22 .
[0061] In this embodiment, in order to prevent the push rod 21 from deviating during movement, a guide seat 22 is provided on the second mounting plate 15. The guide seat 22 guides the push rod 21 so that the push rod 21 can only be raised and lowered but not moved laterally.
[0062] As a further technical solution, the supporting plate 3 has a second avoidance groove 23, and also includes: a movable plate 24, which is slidably arranged on the supporting plate 3; a support plate 25, which is arranged on the second mounting plate 15 and is located below the second avoidance groove 23. After the supporting plate 3 slides, the support plate 25 passes through the second avoidance groove 23 to support the movable plate 24, and the conveying surface of the movable plate 24 is in the same plane as the conveying surface of the first conveyor belt 5.
[0063] In this embodiment, the support plate 3 is provided with a second avoidance groove 23, and the movable plate 24 is located above the support plate 3. When the support plate 3 descends along with the push rod 21, the movable plate 24 will be pushed by the support plate 25. After the movable plate 24 moves, it will drive the blank located on the movable plate 24 to rise and fall, and the lifting height of the movable plate 24 is flush with the height of the abutment plate 8, thereby preventing the conveyor belt from being unable to transport the material located on the movable plate 24 to the next process due to the abutment plate 8.
[0064] Furthermore, it also includes:
[0065] There are a plurality of driven rollers 26 rotatably disposed on the frame 1 , and the plurality of driven rollers 26 are respectively located on both sides of the first conveyor belt 5 , and the driven rollers 26 are used to support the blank rods.
[0066] In this embodiment, since the width of the first conveyor belt 5 is smaller than the width of the support plate 3, in order to further prevent the material conveyed by the first conveyor belt 5 from deflecting and falling, thereby affecting the sorting quality and sorting efficiency, this scheme provides driven rollers 26 on both sides of the first conveyor belt 5 to support the billet and prevent the billet from tilting or falling.
[0067] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A billet collecting device, characterized in that: include: Rack(1); A forming device (2) arranged on the frame (1); A support plate (3) is slidably arranged on the frame (1), the support plate (3) having a support gap (4), and the support plate (3) is used to support the blank extruded by the forming device (2); A first conveyor belt (5) is arranged on the frame (1); after the supporting plate (3) slides, the first conveyor belt (5) is located in or not located in the supporting gap (4).
2. A billet collecting device according to claim 1, characterized in that: Also includes: The second conveyor belts (6) are provided with two, the two second conveyor belts (6) are both obliquely arranged on the frame (1), and are respectively located on both sides of the support plate (3), and the heights of the two second conveyor belts (6) are successively increased along the conveying direction of the blank; There are a plurality of push plates (7), wherein the plurality of push plates (7) are arranged at intervals on the second conveyor belt (6), and after the second conveyor belt (6) moves, the push plates (7) are used to push the blank; An abutment plate (8) is arranged on the support plate (3), and the abutment plate (8) is located at the end of the support plate (3) along the moving direction of the blank.
3. A billet collecting device according to claim 2, characterized in that: A plurality of push plates (7) are rotatably arranged on the second conveyor belt (6), and the arrangement direction in the active state is perpendicular to the conveying direction of the second conveyor belt (6); A first elastic member (9), one end of which is arranged on the second conveyor belt (6) and the other end of which is arranged on the push plate (7), and is used to provide a force for the push plate (7) to restore the active state; The first mounting plates (10) are provided with two first mounting plates (10), both of which are arranged on the frame (1), and the two first mounting plates (10) are respectively located above the two second conveyor belts (6), and have abutment protrusions (13) located on the moving path of the push plate (7), and the abutment protrusions (13) and the frame (1) form a folding gap (11), and the rotation point is located in the folding gap (11).
4. A billet collecting device according to claim 3, characterized in that: The first mounting plate (10) has a first avoidance groove (12), the first avoidance groove (12) being in communication with the folding gap (11) and being used for avoiding the push plate (7).
5. A billet collecting device according to claim 4, characterized in that: Also includes: A synchronous telescopic component (14) is arranged on the frame (1), and the synchronous telescopic component (14) is used to drive the two sides of the support plate (3) to rise and fall synchronously.
6. A billet collecting device according to claim 5, characterized in that: The synchronous telescopic component (14) comprises: A second mounting plate (15) is arranged on the frame (1); A first gear (16) rotatably mounted on the second mounting plate (15); The second gear (17) has two second gears (17), the two second gears (17) are rotatably mounted on the second mounting plate (15), and are respectively located on both sides of the first gear (16), and the two second gears (17) are meshed with the first gear (16); There are two guide posts (18), and the two guide posts (18) are respectively arranged on the two second gears (17); There are two guide plates (19), each of the two guide plates (19) has a slide groove (20), and the guide column (18) is slidably disposed in the slide groove (20); There are two push rods (21), one end of each of the two push rods (21) is disposed on the two guide plates (19) respectively, and the other end of each of the push rods (21) is disposed on the supporting plate (3).
7. A billet collecting device according to claim 6, characterized in that: The synchronous telescopic component (14) further comprises: The guide seats (22) are all arranged on the second mounting plate (15); the push rod (21) passes through the guide seats (22) and slides along the guide seats (22).
8. A billet collecting device according to claim 6, characterized in that: The supporting plate (3) has a second avoidance groove (23), and further comprises: A movable plate (24) slidably disposed on the supporting plate (3); A support plate (25) is arranged on the second mounting plate (15) and is located below the second avoidance groove (23); after the support plate (3) slides, the support plate (25) passes through the second avoidance groove (23) to support the movable plate (24); and the conveying surface of the movable plate (24) is in the same plane as the conveying surface of the first conveyor belt (5).
9. A billet collecting device according to claim 1, characterized in that: Also includes: There are a plurality of driven rollers (26) which are rotatably arranged on the frame (1), and the plurality of driven rollers (26) are respectively located on both sides of the first conveyor belt (5), and the driven rollers (26) are used to support the blank.