Device for improving paper laying flatness of ultrathin electronic glass
By designing a device to improve the flatness of paper laying using the principle of air pressure, the problem of uneven paper laying in float ultra-thin glass production line is solved, and a more efficient paper laying process is achieved, reducing labor and paper waste.
Patent Information
- Application Number
- CN202421333212.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-12
AI Technical Summary
In the floating ultra-thin glass production line, paper often rolls upward when working in the paper laying machine, resulting in uneven paper laying, increasing labor intensity and paper waste.
Design a device for ultra-thin electronic glass to improve the flatness of paper laying. Using the principle of air pressure, the combination of air separation pack, flat nozzle universal pipe, ball valve, electromagnetic reversing valve and air source processor to achieve uniform air pressure on the edge of paper. Distribute to ensure that the paper sticks to the bottom plate of the paper laying machine and passes through the brush roller smoothly.
It effectively prevents paper corner rolling, ensures the smoothness of paper laying, reduces manual investment and paper waste, and improves product yield.
Smart Images
Figure 00000000_0000_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ultra-thin glass paper laying, in particular to a device for improving the flatness of ultra-thin electronic glass paper laying. Background Art
[0002] At present, in order to prevent the glass plates from getting damp and mildewed, the float ultra-thin glass production line must lay a layer of spacing paper between the two glass plates to prevent this defect and ensure the quality of the glass products. However, when the paper laying machine is working, the paper corners often roll up. In this way, after the paper is rolled up, it will hit the rear brush roller and cause uneven paper laying, affecting the stacking and requiring manual secondary paper laying, which greatly increases the labor intensity of the workers, wastes a lot of paper, and reduces the product yield.
[0003] Therefore, there is an urgent need for a device for improving the flatness of ultra-thin electronic glass paper laying to solve the above problems. Summary of the invention
[0004] The purpose of the utility model is to overcome the above-mentioned shortcomings and provide a device for improving the flatness of ultra-thin electronic glass paper laying to solve the problems raised in the background technology.
[0005] In order to solve the above technical problems, the utility model adopts the following technical solution: a device for improving the flatness of paper laying of ultra-thin electronic glass, comprising an air distributor, a plurality of flat-mouth universal tubes are evenly arranged on one side of the air distributor tube body, one end of the air distributor is connected to one end of a ball valve, the other end of the air distributor is closed, the other end of the ball valve is connected to one end of an electromagnetic reversing valve through a compressed air pipe, and the other end of the electromagnetic reversing valve is connected to an air source processor through a compressed air pipe.
[0006] Preferably, a regulating valve is provided at the connection end between the flat-mouthed universal tube and the air distribution bag, the flat-mouthed universal tube is a pipe made of a flexible and formable material, and the air outlet of the flat-mouthed universal tube is a flat-mouthed outlet.
[0007] Preferably, the electromagnetic reversing valve and the regulating valve are regulated by a PLC controller.
[0008] Preferably, the gas distribution bag is made by welding a 50*50mm rectangular steel pipe and a φ20mm steel pipe.
[0009] Preferably, one end of the air source processor is connected to an external air source.
[0010] The utility model has the following beneficial effects:
[0011] 1. The utility model has a simple structure design and uses the air pressure principle, which has high practicality;
[0012] 2. The utility model is easy to operate, requires little labor and capital investment, and can prevent the glass paper laying machine from laying uneven paper after implementation, thus meeting the particularity of production in the ultra-thin electronic glass industry. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural schematic diagram of the utility model;
[0014] Figure 2 It is a schematic diagram of the working coordination of the utility model. DETAILED DESCRIPTION
[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments:
[0016] See also Figure 1 to Figure 2 , a device for improving the flatness of paper laying of ultra-thin electronic glass, comprising an air distributor 1, a plurality of flat-mouthed universal tubes 2 are evenly arranged on one side of the tube body of the air distributor 1, one end of the air distributor 1 is connected to one end of a ball valve 3, the other end of the air distributor 1 is closed, the other end of the ball valve 3 is connected to one end of an electromagnetic reversing valve 4 through a compressed air pipe 5, and the other end of the electromagnetic reversing valve 4 is connected to an air source processor 6 through a compressed air pipe 5. A DN20 inlet ball valve 3 is installed on one end face of the air distributor 1, and a φ10 compressed air pipe 5 is installed at the inlet of the ball valve 3. The compressed air pipe 5 is connected to an AIRTAC4V210-0 24VAC electromagnetic reversing valve 4, and the air source processor 6 used is FRC-1 / 2-D-MIDI, which is connected to the air source. Under specific circumstances, the practicability of the device is demonstrated.
[0017] Preferably, a regulating valve 2.1 is provided at the connection end of the flat-mouthed universal tube 2 and the air distribution bag 1. The flat-mouthed universal tube 2 is a flexible and shapeable material pipe, and the air outlet of the flat-mouthed universal tube 2 is a flat-mouthed outlet. The air outlet is adjusted by the regulating valve 2.1 to evenly distribute the air pressure on the edge of the paper, so that the paper is close to the bottom plate of the paper laying machine 8, passes through the brush roller 7 smoothly, and is evenly laid on the glass plate, so that the paper laying machine 8 can lay the paper normally.
[0018] Preferably, the electromagnetic reversing valve 4 and the regulating valve 2.1 are adjusted by a PLC controller, thereby realizing automated control of production and saving manpower.
[0019] Preferably, the gas distribution bag 1 is made of a 50*50mm rectangular steel pipe and a φ20mm steel pipe welded together, which can evenly deliver the gas to each flat-mouth universal pipe 2, ensuring uniform air output.
[0020] Preferably, one end of the gas source processor 6 is connected to an external gas source.
[0021] The working principle of this embodiment is as follows:
[0022] By installing the utility model right above the brush roller 7 of the paper laying machine 8, the air outlet end of the flat-mouth universal tube 2 is evenly facing the edge of the paper 9 to be discharged from the paper laying machine 8. When the paper laying machine 8 discharges paper, the electromagnetic reversing valve 4 is opened by controlling the PLC, and the regulating valve 2.1 adjusts the air outlet volume to make the air pressure evenly distributed on the edge of the paper 9. The paper 9 clings to the bottom plate of the paper laying machine 8, passes through the brush roller 7 smoothly, and is laid flat on the glass plate. When paper laying is completed, the electromagnetic reversing valve 4 is closed by controlling the PLC, thereby preventing the uneven paper laying caused by the curling of the paper corner and the collision with the brush roller 7.
[0023] The above embodiments are only preferred technical solutions of the present invention and should not be regarded as limitations of the present invention. The protection scope of the present invention shall be the technical solutions recorded in the claims, including equivalent replacement solutions of the technical features in the technical solutions recorded in the claims. That is, equivalent replacement improvements within this scope are also within the protection scope of the present invention.
Claims
1. A device for improving the flatness of ultra-thin electronic glass paper, comprising an air distribution bag (1), characterized in that: A plurality of flat-mouthed universal tubes (2) are evenly arranged on one side of the tube body of the air distribution bag (1); one end of the air distribution bag (1) is connected to one end of a ball valve (3); the other end of the air distribution bag (1) is closed; the other end of the ball valve (3) is connected to one end of an electromagnetic reversing valve (4) via a compressed air pipe (5); and the other end of the electromagnetic reversing valve (4) is connected to an air source processor (6) via a compressed air pipe (5).
2. The device for improving the flatness of ultra-thin electronic glass according to claim 1, characterized in that: A regulating valve (2.1) is provided at the connection end between the flat-mouthed universal tube (2) and the air distribution bag (1); the flat-mouthed universal tube (2) is a pipe made of a flexible and formable material; and the air outlet of the flat-mouthed universal tube (2) is a flat-mouthed outlet.
3. The device for improving the flatness of ultra-thin electronic glass according to claim 1, characterized in that: The electromagnetic reversing valve (4) and the regulating valve (2.1) are regulated by a PLC controller.
4. The device for improving the flatness of ultra-thin electronic glass according to claim 1, characterized in that: The gas distribution bag (1) is made by welding a 50*50mm rectangular steel pipe and a φ20mm steel pipe.
5. The device for improving the flatness of ultra-thin electronic glass according to claim 1, characterized in that: One end of the gas source processor (6) is connected to an external gas source.