Automatic palletizing equipment for barrel top and bottom covers
By designing an automatic palletizing equipment for the production of steel barrel barrel lids, and using the transmission assembly to realize automatic palletizing and temporary storage of the top cover and bottom cover, the problems of low degree of automation and manipulator intervention in the prior art are solved, and the problems of low degree of automation and robotic intervention are improved. The degree of automation is reduced and the labor intensity of workers is reduced.
Patent Information
- Application Number
- CN202421236308.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-05-31
AI Technical Summary
In the production process of semi-finished steel barrel lids, there are problems of robotics or forklift intervention in the separate storage and automatic palletization of the top cover and the bottom cover, resulting in low degree of automation and high labor intensity for workers.
Design an automatic palletizing equipment for the top and bottom cover of the barrel, adopting the same frequency and structure, setting up temporary storage stations, and combining the palletizing chain transmission group, temporary storage chain transmission group and powerless roller group to realize Automatic palletization and temporary storage of the top cover and bottom cover reduces dependence on external robots or forklifts.
The automatic palletization and storage of the top cover and bottom cover are realized, which improves the degree of automation, reduces the labor intensity of workers, and reduces the resistance during the pallet movement through the powerless roller set.
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Figure CN222523694U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel barrel production equipment, in particular to automatic stacking equipment for barrel tops and bottom covers. Background Art
[0002] During the production of semi-finished steel drum covers, the top and bottom covers of the drum covers need to be stored separately. Since a steel drum needs to be equipped with a top cover and a bottom cover, in order to match the specified number of barrel walls, top covers, and bottom covers, the top and bottom covers can be produced, output, and stored separately at the same time, so that the expected number of accessories can be counted at the same time. Utility Model Content
[0003] In view of the shortcomings of the above-mentioned existing production technology, the applicant provides a rationally structured automatic stacking equipment for barrel top and bottom covers. The top and bottom covers adopt a conveying structure with the same frequency and the same structure, and a temporary storage station is set in the output direction of the stacking station. No external forklift or robot is required to intervene between the stacking station and the temporary storage station, and the stacked covers can be pushed from the stacking station to the temporary storage station in a timely and stable manner.
[0004] The technical solution adopted by the utility model is as follows:
[0005] An automatic palletizing device for barrel top and bottom covers comprises a conveying line, a palletizing station and a temporary storage station for conveying the top cover and the bottom cover respectively, wherein a transmission assembly is arranged between the palletizing station and the temporary storage station, and the transmission assembly comprises:
[0006] The palletizing chain transmission group is set at the palletizing station, and the transmission direction points to the temporary storage station.
[0007] The temporary storage chain transmission group is set at the temporary storage station, and the transmission direction is the same as that of the palletizing chain transmission group.
[0008] The roller group is located at the center line of the temporary storage station, and its transmission direction is the same as that of the stacking chain transmission group; and the roller group, the stacking chain transmission group and the temporary storage chain transmission group are located in the same horizontal plane.
[0009] As a further improvement of the above technical solution:
[0010] The palletizing station and temporary storage station are spliced end to end, and the palletizing chain transmission group and the temporary storage chain transmission group are independent of each other.
[0011] The chain length of the temporary storage chain transmission group and the conveying length of the roller group fully cover the length of the temporary storage station along the conveying direction.
[0012] The stacking chain transmission group and the temporary storage chain transmission group are both symmetrically provided with two chains, and the two chains of the same group are respectively located at two opposite sides of the conveying direction of the workstation.
[0013] A chain rail for supporting the chain is provided under the chain.
[0014] The palletizing station comprises a lifting bottom plate, and a lifting cylinder is arranged below the lifting bottom plate.
[0015] The conveying lines for conveying the top cover and conveying the bottom cover are symmetrically arranged, and a pallet position is arranged between the two conveying lines.
[0016] A robot is arranged above each conveying line, and the robot grabs one or more covers at a time.
[0017] The robot moves back and forth in the x and z directions.
[0018] The robot is equipped with suction cups, and the number of suction cups on the robot matches the width of the pallet.
[0019] The beneficial effects of the utility model are as follows:
[0020] The utility model makes an improvement in structure, and a pallet position is set between the top cover conveyor line and the bottom cover conveyor line, so as to facilitate the configuration of pallets for the conveying structures on both sides. The output end of each group of conveyor lines is equipped with a stacking station and a temporary storage station. The pallets stacked at the stacking station are directly pushed to the temporary storage station by the transmission assembly. Since the transmission assembly in this scheme includes two independent stacking chain transmission groups and temporary storage chain transmission groups, and also includes an unpowered roller group, the resistance in the process of moving the pallet can be reduced as much as possible. During the transfer process, the pallet does not require additional equipment or power source, and can be completely driven by the chain and roller group at the bottom.
[0021] The utility model can stack and store the top cover and the bottom cover at the same time, effectively improving the degree of automation and reducing the labor intensity of workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0023] Figure 2 It is a schematic diagram of another viewing angle of the overall structure of the utility model.
[0024] Figure 3 It is a schematic diagram of a group of conveying structures in the utility model.
[0025] Figure 4 This is a schematic diagram of a group of conveying structures in the utility model from another perspective.
[0026] Figure 5 It is a schematic diagram of a manipulator of the present utility model.
[0027] Figure 6 This is a schematic diagram of the position relationship of a group of stacking stations and temporary storage stations in the utility model. For the convenience of display, the lifting bottom plate and the tray are hidden in the figure.
[0028] Figure 7 This is a schematic diagram of the positional relationship of a group of palletizing stations and temporary storage stations in the utility model from another perspective.
[0029] Among them: 1. Conveyor line; 2. Palletizing station; 3. Temporary storage station; 4. Transmission components; 5. Pallet position;
[0030] 101. Robotic arm; 102. Suction cup;
[0031] 201, lifting base plate; 202, lifting cylinder;
[0032] 401, stacking chain transmission group; 402, temporary storage chain transmission group; 403, roller group; 404, chain; 405, chain track. DETAILED DESCRIPTION
[0033] The specific implementation of the utility model is described below in conjunction with the accompanying drawings.
[0034] like Figure 1-Figure 7 As shown, the automatic palletizing equipment for barrel top and bottom covers of this embodiment includes a conveying line 1 for conveying top covers and bottom covers, a palletizing station 2 and a temporary storage station 3, respectively. A transmission assembly 4 is arranged between the palletizing station 2 and the temporary storage station 3, and the transmission assembly 4 includes:
[0035] The palletizing chain transmission group 401 is arranged on the palletizing station 2, and the transmission direction points to the temporary storage station 3.
[0036] The temporary storage chain transmission group 402 is arranged on the temporary storage station 3, and the transmission direction is the same as the transmission direction of the palletizing chain transmission group 401.
[0037] The roller group 403 is located at the center line of the temporary storage station 3, and its transmission direction is the same as that of the stacking chain transmission group 401; and the roller group 403, the stacking chain transmission group 401, and the temporary storage chain transmission group 402 are located in the same horizontal plane.
[0038] The palletizing station 2 and the temporary storage station 3 are spliced end to end, and the palletizing chain transmission group 401 and the temporary storage chain transmission group 402 are independent of each other.
[0039] The length of the chain 404 of the temporary storage chain transmission group 402 and the conveying length of the roller group 403 fully cover the length of the temporary storage station 3 along the conveying direction.
[0040] The stacking chain transmission group 401 and the temporary storage chain transmission group 402 are both symmetrically provided with two chains 404, and the two chains 404 of the same group are respectively located at two opposite sides of the conveying direction of the workstation.
[0041] A chain rail 405 for supporting the chain 404 is provided below the chain 404 .
[0042] The palletizing station 2 comprises a lifting base plate 201 , and a lifting cylinder 202 is arranged below the lifting base plate 201 .
[0043] The conveying lines 1 for conveying the top cover and the conveying lines 1 for conveying the bottom cover are symmetrically arranged, and a pallet position 5 is arranged between the two conveying lines 1 .
[0044] A robot arm 101 is disposed above each conveying line 1 , and the robot arm 101 grabs one or more covers at a time.
[0045] The robot arm 101 reciprocates in the x-direction and the z-direction.
[0046] The robot arm 101 is provided with suction cups 102 , and the number of suction cups 102 on the robot arm 101 matches the width of the pallet.
[0047] The specific structure and working principle of the utility model are as follows:
[0048] This equipment is mainly used for automatic palletizing of the top and bottom covers of steel drum covers during the production of semi-finished products. It can palletize the top and bottom covers at the same time, or palletize the top or bottom covers separately according to needs. It has a high degree of automation and reduces labor intensity.
[0049] like Figure 1 and Figure 2 As shown, one of the configurations is shown, with a pallet position 5 in the middle for placing pallets required by the conveyor lines 1 on both sides. The conveyor lines 1 on both sides have the same structure and are symmetrically arranged, and any conveyor line 1 can be used for transporting and stacking top covers or bottom covers.
[0050] Take the conveyor line 1 on one side as an example. Figure 3 As shown, the conveyor line 1 includes a belt conveyor line 1, which is used to convey the top cover or bottom cover of the previous process to the side of the stacking station 2. In order to prevent the belt conveyor line 1 from continuously conveying the top cover or bottom cover and causing it to fall, a cylinder can be set at the front end of the belt conveyor line 1, and the cylinder piston rod is extended in time to block it. For the convenience of description, the top cover or bottom cover is collectively referred to as a cover.
[0051] A palletizing station 2 and a temporary storage station 3 are arranged on the side of the belt conveyor line 1 facing the pallet position 5. A robot 101 is arranged horizontally above the belt conveyor line 1 and the palletizing station 2. The robot 101 is perpendicular to the output direction and the longitudinal direction.
[0052] like Figure 3 and Figure 4 As shown, the palletizing station 2 and the temporary storage station 3 are located in the same horizontal plane and are connected to each other. Figure 6 and Figure 7A stacking chain transmission group 401 is provided on the stacking station 2, and a temporary storage chain transmission group 402 is provided on the temporary storage station 3. The stacking chain transmission group 401 and the temporary storage chain transmission group 402 are symmetrically provided with two chains 404 on both sides of the corresponding station, and the chains 404 are driven by a motor and a sprocket.
[0053] A roller group 403 having the same length as the chain 404 is also arranged in the middle position of the temporary storage station 3. The roller group 403 is a non-powered roller, which mainly plays the role of reducing friction and providing intermediate support.
[0054] A lifting cylinder 202 is arranged below the lifting bottom plate 201 of the palletizing station 2. In the initial state, the piston rod of the lifting cylinder 202 is in an extended state. As the lids are stacked, the lifting cylinder 202 gradually retracts until the descending height meets the height of the lids to be stacked once.
[0055] Combined with reference Figure 5 In order to improve the efficiency of grabbing lids, the robot 101 is provided with at least two suction cups 102. The lids grabbed by the two parallel suction cups 102 are just close to the width of the tray, as shown in the structure shown in the attached figure. Two grabs can complete the stacking of a layer of lids.
[0056] When the above structure is used, when the lids are conveyed to the material picking position of the automatic stacking robot 101 through the belt conveyor line 1, the automatic stacking robot 101 absorbs two lids at a time through the electromagnet suction cup 102 and places them on the pallet, and then four lids are placed on the pallet in turn. According to the placement height of the lids, the lowering height is adjusted in turn until the height of the lids on each pallet reaches the set height, and then they are conveyed to the full material temporary storage through the chain 404, waiting for the forklift to transport them.
[0057] The above description is an explanation of the utility model, not a limitation of the utility model. The scope of the utility model is defined by the claims. Any form of modification can be made within the protection scope of the utility model.
Claims
1. An automatic palletizing device for barrel tops and bottom covers, characterized by: The invention comprises a conveying line (1) for conveying a top cover and a bottom cover respectively, a palletizing station (2) and a temporary storage station (3), wherein a transmission assembly (4) is arranged between the palletizing station (2) and the temporary storage station (3), and the transmission assembly (4) comprises: The stacking chain transmission group (401) is arranged on the stacking station (2), and the transmission direction points to the temporary storage station (3). The temporary storage chain transmission group (402) is arranged on the temporary storage station (3), and the transmission direction is the same as the transmission direction of the stacking chain transmission group (401). The roller group (403) is located at the center line of the temporary storage station (3), and its transmission direction is the same as that of the stacking chain transmission group (401); and the roller group (403), the stacking chain transmission group (401), and the temporary storage chain transmission group (402) are located in the same horizontal plane.
2. The automatic palletizing equipment for barrel tops and bottom covers according to claim 1, characterized in that: The stacking station (2) and the temporary storage station (3) are spliced end to end, and the stacking chain transmission group (401) and the temporary storage chain transmission group (402) are independent of each other.
3. The automatic palletizing equipment for barrel tops and bottom covers according to claim 1, characterized in that: The length of the chain (404) of the temporary storage chain transmission group (402) and the conveying length of the roller group (403) fully cover the length of the temporary storage station (3) along the conveying direction.
4. The automatic palletizing equipment for barrel tops and bottom covers according to claim 1, characterized in that: The stacking chain transmission group (401) and the temporary storage chain transmission group (402) are both symmetrically provided with two chains (404), and the two chains (404) of the same group are respectively located at two opposite sides of the conveying direction of the workstation.
5. The automatic palletizing equipment for barrel tops and bottom covers according to claim 4, characterized in that: A chain rail (405) for supporting the chain (404) is provided below the chain (404).
6. The automatic palletizing equipment for barrel tops and bottom covers according to claim 1, characterized in that: The palletizing station (2) comprises a lifting base plate (201), and a lifting cylinder (202) is arranged below the lifting base plate (201).
7. The automatic palletizing equipment for barrel tops and bottom covers according to claim 1, characterized in that: The conveying lines (1) for conveying the top cover and conveying the bottom cover are symmetrically arranged, and a pallet position (5) is arranged between the two conveying lines (1).
8. The automatic palletizing equipment for barrel tops and bottom covers according to claim 1, characterized in that: A robot arm (101) is arranged above each conveying line (1), and the robot arm (101) grabs one or more cover bodies at a time.
9. The automatic palletizing equipment for barrel tops and bottom covers according to claim 8, characterized in that: The robot arm (101) reciprocates in the x-direction and the z-direction.
10. The automatic palletizing equipment for barrel tops and bottom covers according to claim 8, characterized in that: The robot (101) is provided with suction cups (102), and the number of suction cups (102) on the robot (101) matches the width of the pallet.