Automatic material pouring water tank for cut tobacco manufacturing workshop production line

By designing an automatic pouring sink and using an electric-operated hopper and aggregate mechanism, the problems of large amount of material collection and scattered materials in the production line of the wire making workshop are solved, and automatic pouring is achieved, saving manpower and material resources are saved, and the workshop is hygienic.

CN222523705UActive Publication Date: 2025-02-25HONGYUN HONGHE TOBACCO (GRP) CO LTD
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Patent Information

Application Number
CN202421333532.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-02-25
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

In the production line of the wire making workshop, during the cleaning of rollers and heating and humidity equipment, the remaining materials need to be collected manually, resulting in large amounts of labor, scattered materials, and additional secondary cleaning work, which cannot meet the production and processing needs.

Method used

Design a water tank that automatically pours the material, adopts an electric-operated hopper, and drives the hopper and aggregate mechanism to automatically pour the material through a motor-driven lead screw to reduce manual intervention.

Benefits of technology

It realizes automatic pouring of materials in the sink, saves manpower and material resources, reduces material scattering, avoids secondary cleaning, ensures hygiene in the workshop, and meets production and processing needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of tobacco manufacturing, and particularly relates to an automatic material pouring water tank for a cut tobacco manufacturing workshop production line, which comprises a water tank, supporting legs for supporting are arranged at the bottom end of the water tank, a drain pipe is inserted into the bottom of the side wall of the water tank, a supporting plate is arranged on the front side wall of the water tank, and shells are arranged on the tops of the inner walls of the left side and the right side of the water tank. A motor is detachably arranged on one side of the inner bottom wall of the shell, a lead screw is locked at the output end of the motor through a coupler, the other end of the lead screw is fixedly connected with the inner wall of the shell through a first bearing, a plurality of connecting bases are in threaded connection with the outer wall of the lead screw, the bottom ends of the connecting bases extend out of the shell, and a material collecting mechanism is arranged between the bottom ends of the connecting bases. Manual operation is replaced by mechanical material pouring, manpower and material resources are saved, operation is more time-saving and labor-saving, manpower participation is reduced, the problem of secondary cleaning caused by the fact that materials are scattered on the ground during material pouring is avoided, and sanitation of a workshop is guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of tobacco manufacturing, and in particular relates to a water tank for automatically pouring materials used in a production line of a silk-making workshop. Background Art

[0002] After the production line of the silk-making workshop is finished, the rollers, heating and humidifying equipment and other equipment need to be rinsed with cleaning water. During the rinsing process, the remaining materials on the rollers, heating and humidifying equipment and their related auxiliary vibration tanks flow into the water tank below with the cleaning water. After the water-containing materials are filtered for a short time in the water tank, the garbage collectors use tools to collect the wet materials of each process into a waste carton with a built-in waste bag, and transport them to a designated outdoor location. The rollers of 7 processes in the silk-making workshop need to manually collect the wet materials in the water tank, which increases the labor of employees when collecting with tools, and consumes manpower and material resources. At the same time, in the process of using tools to pour the wet materials in the water tank into the waste carton with a built-in waste bag, some of the wet materials will be scattered on the ground, which will bring secondary cleaning work to the employees. The operation is more troublesome and cannot meet the needs of production and processing. Therefore, the existing water tank needs to be improved. Utility Model Content

[0003] The utility model aims to provide a water tank for automatically pouring materials for a silk-making workshop production line, so as to solve the problems mentioned in the above-mentioned background technology.

[0004] In order to achieve the above technical objectives and the above technical effects, the present invention is implemented through the following technical solutions:

[0005] A water trough for automatic material discharge in a silk workshop production line comprises a water trough, a supporting leg for support is provided at the bottom end of the water trough, a drain pipe is inserted at the bottom of the side wall of the water trough, a support plate is provided on the front side wall of the water trough, a shell is provided on the top of the inner walls on the left and right sides of the water trough, a motor is detachably provided on one side of the inner bottom wall of the shell, a lead screw is locked at the output end of the motor through a coupling, and the other end of the lead screw is fixedly connected to the inner wall of the shell through a bearing, a plurality of connecting seats are threadedly connected on the outer wall of the lead screw, the bottom ends of the connecting seats extend out of the shell, and a material collecting mechanism is provided between the bottom ends of the connecting seats.

[0006] Furthermore, the material collecting mechanism comprises a hopper, a bottom plate is provided at the bottom end of the hopper through a connecting shaft, and the bottom plate is seated on a support plate, a filter is embedded on the outer wall of the bottom plate, and a baffle is clamped on the front side wall of the hopper.

[0007] Furthermore, the connecting shaft includes a support seat, a second bearing, a round rod and a connecting block. The support seat is arranged at the bottom end of the hopper. The inner walls on the left and right sides of the support seat are rotatably connected to the round rod through the second bearing. The outer wall of the round rod is connected to the connecting block by interference fit, and the connecting block is fixedly connected to the bottom plate.

[0008] Furthermore, a sealing gasket is provided at the bottom of the outer wall of the baffle and is located on the top of the bottom plate.

[0009] Furthermore, the rear side wall of the hopper is designed as an inclined slope.

[0010] Furthermore, the height of the baffle is smaller than the height of the rear side wall of the hopper.

[0011] The beneficial effects of the utility model are:

[0012] The utility model adopts electric operation to drain the drainage hopper in the trough, which can automatically pour out the material in the hopper without taking out the filter screen from the water receiving trough. It can be operated by one person alone, and mechanical pouring is used instead of manual operation, which saves manpower and material resources, and the operation is more time-saving and labor-saving, reduces human participation, and avoids material scattering to the ground when pouring, which leads to the problem of secondary cleaning, thereby ensuring the hygiene of the workshop and better meeting the actual production and processing needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0014] Figure 1 It is a schematic diagram of the structure of the utility model.

[0015] Figure 2 It is a schematic diagram of the expanded structure of the water tank of the utility model.

[0016] Figure 3 It is a schematic diagram of the expanded structure of the hopper of the utility model.

[0017] Figure 4 It is a cross-sectional view of the shell of the utility model.

[0018] Description of reference numerals:

[0019] 1. Sink, 2. Support legs, 3. Drain pipe, 4. Support plate, 5. Shell, 6. Motor, 7. Screw, 8. Connecting seat, 9. Hopper, 10. Connecting shaft, 11. Bottom plate, 12. Filter, 13. Baffle. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-4 As shown, a water trough for automatic material discharge in a silk workshop production line comprises a water trough 1, a supporting leg 2 for support is provided at the bottom end of the water trough 1, a drain pipe 3 is inserted at the bottom of the side wall of the water trough 1, a support plate 4 is provided on the front side wall of the water trough 1, a shell 5 is provided on the top of the inner wall on the left and right sides of the water trough 1, a motor 6 is detachably provided on one side of the inner bottom wall of the shell 5, a lead screw 7 is locked at the output end of the motor 6 through a coupling, and the other end of the lead screw 7 is fixedly connected to the inner wall of the shell 5 through a bearing, a plurality of connecting seats 8 are threadedly connected on the outer wall of the lead screw 7, the bottom end of the connecting seat 8 extends out of the shell 5, and a material collecting mechanism is provided between the bottom ends of the connecting seats 8.

[0022] In the present application, the material collecting mechanism includes a hopper 9, a bottom plate 11 is provided at the bottom end of the hopper 9 through a connecting shaft 10, and the bottom plate 11 is located on a support plate 4, a filter screen 12 is embedded in the outer wall of the bottom plate 11, and a baffle 13 is clamped on the front side wall of the hopper 9. The water tank 1 is installed below the discharge pipe. The material falls into the hopper 9 through the discharge pipe, slides to the bottom through the inner wall of the hopper 9, and drains the material through the filter screen 12. The filtered water is collected at the bottom of the water tank 1.

[0023] In the present application, the connecting shaft 10 includes a support seat, a second bearing, a round rod and a connecting block. The support seat is arranged at the bottom end of the hopper 9. The inner walls on the left and right sides of the support seat are rotatably connected to the round rod through the second bearing. The outer wall of the round rod is connected to the connecting block by interference fit. The connecting block is fixedly connected to the base plate 11. The motor 6 drives the screw 7 to rotate, and the screw 7 drives the connecting seat 8 to drive the hopper 9, the connecting shaft 10, the base plate 11, the filter screen 12, the baffle 13 and the material in the hopper 9 to move forward. When the front side of the base plate 11 protrudes from the support plate 4, the base plate 11 rotates downward with the connecting shaft 10 as the axis, and the material on the base plate 11 slides downward along the outer wall of the base plate 11 and falls into the aggregate trolley, completing the material dumping operation.

[0024] In the present application, a sealing gasket is provided at the bottom of the outer wall of the baffle 13 and is located on the top of the bottom plate 11 to improve the sealing between the baffle 13 and the bottom plate 11.

[0025] In the present application, the rear side wall of the hopper 9 is designed as an inclined slope, which facilitates the material dropped on the hopper 9 to slide to the bottom and filter the water through the filter screen 12, and the height of the baffle is less than the height of the rear side wall of the hopper.

[0026] According to the personnel in this field, all the electrical parts and components in this case are universal standard parts or components known to the technical personnel in this field, and their structures and principles can be known to the technical personnel through technical manuals or through conventional experimental methods. The models are compatible with this solution and can operate normally. All the electrical parts in this case are connected to the power supply adapted to them through wires, and according to the actual situation, a suitable controller is selected to meet the control requirements. The specific connection and control sequence should refer to the following working principle, and the electrical connection is completed in the working order of each electrical component. The detailed connection means are well-known technologies in this field and will not be explained in the electrical control.

[0027] A specific application of this embodiment is:

[0028] When in use, the water tank 1 is installed below the discharge pipe, and the material falls into the hopper 9 through the discharge pipe, slides to the bottom through the inner wall of the hopper 9, and drains the material through the filter screen 12. The filtered water is collected at the bottom of the water tank 1 and can be discharged through the drain pipe 3. When the material in the hopper 9 needs to be poured out, the collection trolley is pushed to the bottom of the support plate 4, and the motor 6 drives the screw 7 to rotate, and the screw 7 drives the connecting seat 8 to drive the hopper 9, the connecting shaft 10, the bottom plate 11, the filter screen 12, and the baffle 13. The material in the hopper 9 moves forward. When the front side of the bottom plate 11 protrudes from the support plate 4, the bottom plate 11 rotates downward with the connecting shaft 10 as the axis. The material on the bottom plate 11 slides downward along the outer wall of the bottom plate 11 and falls into the collecting trolley. The material pouring operation is completed. The motor 6 is reversed and started, prompting the hopper 9 to drive the connecting shaft 10, the bottom plate 11 and the baffle 13 and other structures to move backward. The front end of the support plate 4 moves upward against the bottom plate 11 to reset, and the hopper 9 is moved back to the water tank 1 to continue collecting materials.

[0029] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Any changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention should fall within the protection scope of the present invention.

Claims

1. A water tank for automatic material pouring in a silk production line, characterized in that: Including sink (1), The bottom end of the water tank (1) is provided with a support leg (2) for support, the bottom of the side wall of the water tank (1) is plugged with a drain pipe (3), the front side wall of the water tank (1) is provided with a support plate (4), the top of the inner wall on the left and right sides of the water tank (1) is provided with a shell (5), one side of the inner bottom wall of the shell (5) is detachably provided with a motor (6), the output end of the motor (6) is locked with a lead screw (7) through a coupling, and the other end of the lead screw (7) is fixedly connected to the inner wall of the shell (5) through a bearing, and a plurality of connecting seats (8) are threadedly connected on the outer wall of the lead screw (7), the bottom end of the connecting seat (8) extends outside the shell (5), and a material collecting mechanism is provided between the bottom ends of the connecting seats (8).

2. The automatic pouring water tank for silk production line according to claim 1 is characterized by: The material collecting mechanism comprises a hopper (9), the bottom end of the hopper (9) is provided with a bottom plate (11) via a connecting shaft (10), and the bottom plate (11) is seated on a support plate (4), a filter screen (12) is embedded on the outer wall of the bottom plate (11), and a baffle (13) is clamped on the front side wall of the hopper (9).

3. The automatic pouring water tank for silk production line according to claim 2 is characterized by: The connecting shaft (10) comprises a support seat, a second bearing, a round rod and a connecting block. The support seat is arranged at the bottom end of the hopper (9). The inner walls on the left and right sides of the support seat are rotatably connected to the round rod via the second bearing. The outer wall of the round rod is connected to the connecting block by interference fit. The connecting block is fixedly connected to the bottom plate (11).

4. The automatic pouring water tank for silk production line according to claim 2 is characterized by: A sealing gasket is provided at the bottom of the outer wall of the baffle (13), and is located on the top of the bottom plate (11).

5. The automatic pouring water tank for silk production line according to claim 2 is characterized by: The rear side wall of the hopper (9) is designed as an inclined slope.

6. The automatic pouring water tank for silk production line according to claim 5, characterized in that: The height of the baffle (13) is smaller than the height of the rear side wall of the hopper (9).