Diamond waste wire saw recovery device

Abstract

The utility model relates to the technical field of diamond fretsaw recycling devices, and discloses a waste diamond fretsaw recycling device which comprises a winding assembly, a limiting assembly and a placing assembly. The winding assembly comprises a first supporting frame, a second supporting frame is fixed to one side of the top of the first supporting frame, a bearing seat is installed at the top of the second supporting frame, the bearing seat is rotationally connected with a first rotating shaft, a second belt wheel is fixed to one end of the first rotating shaft, and a second take-up wheel is fixedly inserted into the other end of the first rotating shaft. One end of each diamond scrap wire saw body wound on the outer side of the spool penetrates through the limiting frame, and the multiple diamond scrap wire saw bodies are bonded to the outer side of the first take-up wheel and the outer side of the second take-up wheel through adhesive tape. The diamond waste fretsaw main body can be quickly extracted from the I-shaped wheel and wound on the outer sides of the first take-up wheel and the second take-up wheel by using the motor for driving, so that the manpower demand is reduced, the manpower cost is reduced, and the recovery efficiency is greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of diamond wire saw recovery devices, in particular to a waste diamond wire saw recovery device. Background Art

[0002] Diamond wire saw, also known as diamond wire, refers to the method of fixing diamond abrasive on metal wire by electroplating process or resin bonding. Since diamond wire saw is widely used in photovoltaic silicon wafer cutting industry, the unused diamond wire saw and defective products in the production process must be extracted from the I-shaped wheel, so that the I-shaped wheel can be recycled and reused.

[0003] During the manufacturing and use of diamond wire saws, a large amount of waste diamond wire saws are often generated. Traditional recycling methods often require a large amount of manpower for manual operation, which is not only inefficient but also has potential safety hazards. Therefore, a waste diamond wire saw recycling device is proposed. Summary of the invention

[0004] The utility model aims to provide a waste diamond wire saw recovery device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a waste diamond wire saw recovery device, comprising a winding component, a limiting component and a placing component;

[0006] The winding assembly includes a first support frame, a second support frame is fixed to one side of the top of the first support frame, a bearing seat is installed on the top of the second support frame, a first rotating shaft is rotatably connected to the bearing seat, a second pulley is fixed to one end of the first rotating shaft, a second take-up wheel is fixedly inserted into the other end of the first rotating shaft, a motor is fixed to one side of the top of the first support frame, a first pulley is fixed to the output shaft end of the motor, and one end of the first rotating shaft is connected to the first take-up wheel by bolts;

[0007] The first take-up wheel and the second take-up wheel are wound around the outer sides of the diamond waste wire saw body.

[0008] Preferably, the first pulley is connected to the second pulley via a belt, and a limiting plate is fixed on one side of the first take-up wheel and the second take-up wheel.

[0009] Preferably, the above-mentioned limiting assembly includes a base, a fixing frame is fixed on the top of the base, a slide groove is opened inside the fixing frame, a slide column is slidably connected inside the slide groove, and a limiting frame for limiting the moving direction of the diamond waste wire saw body is fixed on the top of the slide column.

[0010] Preferably, a plurality of insertion grooves are provided on one side of the sliding column, and an insertion rod adapted to fit inside the insertion groove is inserted into one side of the fixing frame.

[0011] Preferably, the display assembly comprises a mounting plate, a mounting frame is fixed on the top of the mounting plate, a plurality of I-shaped wheels are rotatably connected to both sides of the mounting frame, and two second rotating shafts are rotatably connected to the bottom of the mounting plate via bearings.

[0012] Preferably, wheels are fixed at both ends of the second rotating shaft, and a handle is installed on one side of the top of the mounting plate.

[0013] Preferably, the winding assembly is located between the limiting assembly and the placing assembly, the first taking-up wheel and the second taking-up wheel are in the shape of a truncated cone, the upper bottom surface diameter of the first taking-up wheel is 200 mm, the lower bottom surface diameter of the first taking-up wheel is 240 mm, the upper bottom surface diameter of the second taking-up wheel is 200 mm, the lower bottom surface diameter of the second taking-up wheel is 260 mm, and the diameter of the limiting plate is 370 mm.

[0014] Compared with the prior art, the utility model adopts the above technical solution and has the following technical effects:

[0015] By passing one end of the diamond waste wire saw body wrapped around the outside of the I-wheel through the limiting frame, multiple diamond waste wire saw bodies are respectively adhered to the outside of the first take-up wheel and the second take-up wheel by tape, and the diamond waste wire saw body can be quickly extracted from the I-wheel and wound around the outside of the first take-up wheel and the second take-up wheel by using a motor drive, thereby reducing the manpower demand, reducing labor costs, and greatly improving the recycling efficiency.

[0016] The bolts connecting one side of the first take-up wheel and the first rotating shaft are removed by a wrench, so that the first take-up wheel leaves the side of the second take-up wheel. At this time, the diamond waste wire saw body can be removed. The first take-up wheel can be easily separated from the first rotating shaft by removing the bolts with a wrench, making the disassembly process of the diamond waste wire saw body very simple and efficient. The disassembly and installation process is fast and simple, which can reduce equipment downtime and improve production efficiency.

[0017] By inserting the rod away from the inner side of the insertion slot, the slide column is pulled to slide inside the slide slot, and then the insertion rod is inserted into the corresponding inner side of the insertion slot. At this time, it is only necessary to adjust the height of the limit frame according to the number of different I-shaped wheels. The operation is simple and convenient. The height of the limit frame can be adjusted as needed to adapt to the recovery of the diamond waste wire saw body on the outer side of different numbers of I-shaped wheels, thereby improving the versatility of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 This is a schematic diagram of the structure of the utility model from a first perspective;

[0020] Figure 2 This is a schematic diagram of the structure of the utility model from a second viewing angle;

[0021] Figure 3 This is a schematic diagram of the main cross-sectional structure of the fixing frame of the utility model;

[0022] Figure 4 It is a schematic diagram of the structure of the limit frame of the utility model;

[0023] Figure 5 It is a structural schematic diagram of the take-up wheel of the utility model.

[0024] Explanation of the accompanying drawings: 1. Winding assembly; 11. First support frame; 12. First pulley; 13. Second support frame; 14. Second pulley; 15. Bearing seat; 16. First rotating shaft; 17. First take-up wheel; 18. Limiting plate; 19. Motor; 110. Second take-up wheel; 2. Limiting assembly; 21. Base; 22. Slide groove; 23. Slide column; 24. Fixed frame; 25. Insert rod; 26. Insert groove; 27. Limiting frame; 3. Placing assembly; 31. Mounting plate; 32. Second rotating shaft; 33. Wheel; 34. Handle; 35. Mounting frame; 4. Diamond waste wire saw body; 5. I-shaped wheel. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the conditions under which this application can be implemented. Therefore, they have no substantive technical significance. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical content disclosed in this application without affecting the effects and purposes that can be achieved by this application. Example

[0027] See also Figure 1-5 , the utility model provides a technical solution: a waste diamond wire saw recovery device, comprising a winding component 1, a limiting component 2 and a placing component 3;

[0028] In order to facilitate the recycling of the diamond waste wire saw body 4, a winding assembly 1 is provided, which includes a first support frame 11, a second support frame 13 is fixed on one side of the top of the first support frame 11, a bearing seat 15 is installed on the top of the second support frame 13, the bearing seat 15 is rotatably connected with a first rotating shaft 16, and a second pulley 14 is fixed on one end of the first rotating shaft 16. A plurality of diamond waste wire saw bodies 4 are respectively bonded to the outer sides of the first take-up wheel 17 and the second take-up wheel 110 by adhesive tape, and then the switch is pressed to control the rotation of the output shaft of the motor 19. At this time, the motor 19 drives the first pulley 12 to rotate, and drives the second pulley 14 to rotate through the belt. The second take-up wheel 110 is fixedly inserted at the other end of the first rotating shaft 16, a motor 19 is fixed on one side of the top of the first support frame 11, and a controller for controlling the rotation speed of the motor 19 is installed on one side of the motor 19. The model of the controller is: US-52;

[0029] A first pulley 12 is fixed to the output shaft end of the motor 19, and a first take-up wheel 17 is connected to one end of the first rotating shaft 16 by bolts. The diamond wire saw body 4 is wound around the outside of the first take-up wheel 17 and the second take-up wheel 110. The first pulley 12 is connected to the second pulley 14 by a belt, and a limiting plate 18 is fixed on one side of the first take-up wheel 17 and the second take-up wheel 110. The second pulley 14 drives the first rotating shaft 16 to rotate, and the first rotating shaft 16 drives the first take-up wheel 17 and the second take-up wheel 110 to rotate respectively, and the diamond wire saw body 4 is wound around the outside of the first take-up wheel 17 and the second take-up wheel 110, so that the diamond wire saw body 4 leaves the outside of the I-shaped wheel 5, which is convenient for recycling and reuse of the I-shaped wheel 5.

[0030] In order to facilitate the limiting of the diamond waste wire saw body 4 during recycling, a limiting assembly 2 is provided. The limiting assembly 2 includes a base 21, a fixing frame 24 is fixed on the top of the base 21, a slide groove 22 is provided inside the fixing frame 24, a slide column 23 is slidably connected to the inner side of the slide groove 22, and the insertion rod 25 is pulled to one side, so that the insertion rod 25 leaves the inner side of the insertion groove 26, and then the slide column 23 is pulled to slide inside the slide groove 22, and then the insertion rod 25 is inserted into the inner side of the corresponding insertion groove 26, and a limiting frame 27 for limiting the moving direction of the diamond waste wire saw body 4 is fixed on the top of the slide column 23, a plurality of insertion grooves 26 are provided on one side of the slide column 23, and an insertion rod 25 adapted to the inner side of the insertion groove 26 is inserted on one side of the fixing frame 24, and the height of the limiting frame 27 only needs to be adjusted according to the number of different I-shaped wheels 5, and the operation is simple and convenient, and the height of the limiting frame 27 can be adjusted as needed to adapt to the recycling of the diamond waste wire saw body 4 outside different numbers of I-shaped wheels 5, thereby improving the versatility of the equipment.

[0031] The placing assembly 3 includes a mounting plate 31, a mounting frame 35 is fixed on the top of the mounting plate 31, a plurality of rotating shafts are installed on the outside of the mounting frame 35, a plurality of I-shaped wheels 5 are rotatably connected to the two sides of the mounting frame 35, and two second rotating shafts 32 are rotatably connected to the bottom of the mounting plate 31 through bearings, and the plurality of I-shaped wheels 5 are sleeved on the outside of the rotating shafts on both sides of the mounting frame 35, and then one end of the waste diamond wire saw body 4 connected to the outside of the I-shaped wheel 5 passes through the limiting frame 27, and wheels 33 are fixed on both ends of the second rotating shaft 32, and a handle 34 is installed on one side of the top of the mounting plate 31, and the winding assembly 1 is located between the limiting assembly 2 and the placing assembly 3, and the placing assembly 3 facilitates the movement of the plurality of I-shaped wheels 5, and the waste diamond wire saw body 4 on the outside of the I-shaped wheel 5 is recovered as a whole;

[0032] The first take-up wheel 17 and the second take-up wheel 110 are in the shape of a truncated cone, the upper bottom diameter of the first take-up wheel 17 is 200 mm, the lower bottom diameter of the first take-up wheel 17 is 240 mm, the upper bottom diameter of the second take-up wheel 110 is 200 mm, the lower bottom diameter of the second take-up wheel 110 is 260 mm, and the diameter of the limit plate 18 is 370 mm.

[0033] Working principle: when it is necessary to extract the waste diamond wire saw body 4 wound around the outside of the I-shaped wheel 5 so that the I-shaped wheel 5 can be recycled, at this time, just sleeve a plurality of I-shaped wheels 5 on the outside of the rotating shafts on both sides of the mounting frame 35, and then pass one end of the waste diamond wire saw body 4 wound around the outside of the I-shaped wheel 5 through the limit frame 27, and respectively adhere the plurality of waste diamond wire saw bodies 4 to the outside of the first take-up wheel 17 and the second take-up wheel 110 by means of adhesive tape, and then press the switch to control the output shaft of the motor 19 to rotate, at this time, the motor 19 drives the first pulley 12 to rotate, and drives the second pulley 14 to rotate through the belt. The second pulley 14 drives the first rotating shaft 16 to rotate, and the first rotating shaft 16 drives the first take-up wheel 17 and the second take-up wheel 110 to rotate respectively, so that the waste diamond wire saw body 4 is wound around the outside of the first take-up wheel 17 and the second take-up wheel 110, so that the waste diamond wire saw body 4 leaves the outside of the I-shaped wheel 5, which is convenient for recycling the I-shaped wheel 5. The waste diamond wire saw body 4 can be quickly extracted from the I-shaped wheel 5 and wound around the outside of the first take-up wheel 17 and the second take-up wheel 110 by the motor 19, which reduces the demand for manpower, reduces the labor cost, and greatly improves the recycling efficiency;

[0034] When a large amount of the waste diamond wire saw body 4 is wound around the outer sides of the first take-up wheel 17 and the second take-up wheel 110, it is only necessary to use a wrench to remove the bolts connecting one side of the first take-up wheel 17 with the first rotating shaft 16, so that the first take-up wheel 17 leaves the second take-up wheel 110. At this time, the waste diamond wire saw body 4 can be removed. After the waste diamond wire saw body 4 is removed, the first take-up wheel 17 can be connected to one end of the first rotating shaft 16 by bolts. The first take-up wheel 17 can be easily separated from the first rotating shaft 16 by removing the bolts with a wrench, so that the disassembly process of the waste diamond wire saw body 4 becomes very simple and efficient, and the disassembly and installation process is fast and simple, which can reduce equipment downtime and improve production efficiency.

[0035] When recycling the waste diamond wire saw bodies 4 on the outsides of different numbers of I-shaped wheels 5 and need to adjust the height of the limit frame 27, pull the insertion rod 25 to one side, so that the insertion rod 25 leaves the inner side of the insertion groove 26, and then pull the slide column 23 to slide on the inner side of the slide groove 22, and then insert the insertion rod 25 into the corresponding inner side of the insertion groove 26. At this time, it is only necessary to adjust the height of the limit frame 27 according to the number of different I-shaped wheels 5. The operation is simple and convenient. The height of the limit frame 27 can be adjusted as needed to adapt to the recycling of waste diamond wire saw bodies 4 on the outsides of different numbers of I-shaped wheels 5, thereby improving the versatility of the equipment.

[0036] Those skilled in the art will appreciate that the features described in the various embodiments and / or claims of the present invention may be combined and / or combined in various ways, even if such combinations and / or combinations are not explicitly described in the present invention. In particular, the features described in the various embodiments and / or claims of the present invention may be combined and / or combined in various ways without departing from the spirit and teachings of the present invention. All of these combinations and / or combinations fall within the scope of the present invention.

Claims

1. A waste diamond wire saw recovery device, characterized in that: It comprises a winding component (1), a limiting component (2) and a placing component (3); The winding assembly (1) comprises a first support frame (11), a second support frame (13) is fixed to one side of the top of the first support frame (11), a bearing seat (15) is installed on the top of the second support frame (13), the bearing seat (15) is rotatably connected to a first rotating shaft (16), a second belt pulley (14) is fixed to one end of the first rotating shaft (16), a second wire take-up wheel (110) is fixedly inserted into the other end of the first rotating shaft (16), a motor (19) is fixed to one side of the top of the first support frame (11), a first belt pulley (12) is fixed to the output shaft end of the motor (19), and one end of the first rotating shaft (16) is connected to the first wire take-up wheel (17) via bolts; The first wire take-up wheel (17) and the second wire take-up wheel (110) are wound around the outside of a diamond waste wire saw body (4).

2. The waste diamond wire saw recovery device according to claim 1, characterized in that: The first belt pulley (12) is connected to the second belt pulley (14) via a belt, and a limiting plate (18) is fixed on one side of the first take-up wheel (17) and the second take-up wheel (110).

3. The waste diamond wire saw recovery device according to claim 1, characterized in that: The limiting assembly (2) comprises a base (21), a fixing frame (24) is fixed on the top of the base (21), a slide groove (22) is provided inside the fixing frame (24), a slide column (23) is slidably connected inside the slide groove (22), and a limiting frame (27) for limiting the moving direction of the diamond waste wire saw body (4) is fixed on the top of the slide column (23).

4. The waste diamond wire saw recovery device according to claim 3, characterized in that: A plurality of insertion slots (26) are formed on one side of the slide column (23), and an insertion rod (25) adapted to fit inside the insertion slot (26) is inserted into one side of the fixing frame (24).

5. The waste diamond wire saw recovery device according to claim 4, characterized in that: The placing assembly (3) comprises a mounting plate (31), a mounting frame (35) being fixed on the top of the mounting plate (31), a plurality of I-shaped wheels (5) being rotatably connected to the two sides of the mounting frame (35), and two second rotating shafts (32) being rotatably connected to the bottom of the mounting plate (31) via bearings.

6. The waste diamond wire saw recovery device according to claim 5, characterized in that: Wheels (33) are fixed to both ends of the second rotating shaft (32), and a handle (34) is installed on one side of the top of the mounting plate (31).

7. A waste diamond wire saw recovery device according to claim 6, characterized in that: The winding assembly (1) is located between the limiting assembly (2) and the placing assembly (3); the first wire take-up wheel (17) and the second wire take-up wheel (110) are in the shape of a truncated cone; the diameter of the upper bottom surface of the first wire take-up wheel (17) is 200 millimeters, the diameter of the lower bottom surface of the first wire take-up wheel (17) is 240 millimeters, the diameter of the upper bottom surface of the second wire take-up wheel (110) is 200 millimeters, and the diameter of the lower bottom surface of the second wire take-up wheel (110) is 260 millimeters.

8. The waste diamond wire saw recovery device according to claim 2, characterized in that: The diameter of the limiting plate (18) is 370 mm.

Images