Pipeline winch for quickly transporting bulk materials

Abstract

The utility model relates to the technical field of mining haulage winches, in particular to a winch for rapidly transporting bulk materials on a pipeline, which provides stable power for the transportation process of the pipeline through a driving device, so that the transportation speed of the pipeline is kept stable, the transportation stability of equipment is improved, and the pipeline is supported and fixed through a bearing device. Pipelines with different diameters and a multi-group pipeline combined structure are adaptively fixed by adjusting the structure of the bearing device, the practicability of the device is improved, the tensile force between the structures of the bearing device is monitored through the detection device, when the regional tensile force is abnormal, a maintainer is prompted, and the practicability of the device is improved; comprising a driving device, a bearing device and a detection device, the bearing device is connected with the driving device, and the detection device is installed on the bearing device.

Description

Technical Field

[0001] The utility model relates to the technical field of mining transport winches, in particular to a pipeline fast transport bulk material winch. Background Art

[0002] With the continuous extension of the mining area and the aging of the original refrigeration system, the original centralized refrigeration system cannot meet the demand. The original refrigeration insulation pipeline in the belt lane of the mining area cannot meet the needs of the new system. It is necessary to remove the original insulation pipe and install a new insulation pipe. However, the geological structure of the belt lane is complex and it connects the working faces of various mining areas. The construction space in the lane is small. Except for maintenance time, the belt never stops, which makes it difficult to transport the pipeline.

[0003] The Chinese utility model patent with application number CN202020450379.7 in the prior art involves a pipeline transport vehicle, including a frame, handrails, wheels, a power unit, a fixing device and a remote control device, etc., which can alleviate the technical problems of low efficiency and low transportation safety of pipeline transportation in underground pipeline corridors in the prior art.

[0004] However, in actual use, the size of the groove of the fixing frame of the above device is fixed, which cannot adapt to the situation of transporting pipes of different diameters and multiple groups of pipes stacked together, and has poor practicality. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a kind of bulk material winch for rapid pipeline transportation, which provides stable power for the pipeline transportation process through a driving device, so that the pipeline transportation speed is kept stable, and the stability of equipment transportation is improved. The pipeline is supported and fixed by a load-bearing device, and the pipelines of different diameters and multiple groups of pipeline combination structures are adapted and fixed by adjusting its own structure, thereby improving the practicality of the device. The tension between the load-bearing device's own structure is monitored by a detection device, and maintenance personnel are prompted when the regional tension is abnormal, thereby improving the practicality of the device.

[0006] The utility model discloses a pipeline fast transport bulk material winch; it comprises a driving device, a bearing device and a detection device, the bearing device is connected with the driving device, and the detection device is installed on the bearing device; the driving device provides stable power for the pipeline transportation process, so that the pipeline transportation speed is kept stable, and the stability of equipment transportation is improved; the pipeline is supported and fixed by the bearing device, and the pipeline with different diameters and multiple groups of pipeline combination structures are adapted and fixed by adjusting its own structure, so as to improve the practicability of the device; the tension between the bearing device's own structure is monitored by the detection device, and when the regional tension is abnormal, the maintenance personnel are prompted, so as to improve the practicability of the device.

[0007] Preferably, the driving device includes a winch frame, a winch disc, a reducer, a driving motor and a guide roller. The winch disc is installed on the right part of the upper end surface of the winch frame, and the reducer is installed on the left part of the upper end surface of the winch frame. The output end of the reducer is connected to the winch disc through a coupling, a steel wire rope is wound around the winch disc, and a driving motor is installed on the reducer. A group of guide rollers are respectively installed on the upper and lower sides of the front side of the winch disc; turning on the driving motor transmits power to the winch disc through the reducer to drive the winch disc to rotate, thereby cooperating with the steel wire rope on the winch disc to pull the load-bearing device, keeping the load-bearing device to transport the pipeline at a uniform and stable speed, and limiting the output end position of the steel wire rope by two groups of guide rollers, thereby improving the practicability of the device.

[0008] Preferably, the bearing device includes multiple groups of bearing frames, wheels, arc-shaped supporting plates, rotating shafts, arc-shaped guard plates and connecting joints. Wheels are installed on the lower end surface of the bearing frame, and an arc-shaped supporting plate is arranged on the upper end surface of the bearing frame. A group of arc-shaped guard plates are respectively connected to the left and right end surfaces of the arc-shaped supporting plate through a group of rotating shafts, and a connecting joint is arranged on the outer side surface of the arc-shaped guard plate. The bearing frame is provided with mobility through the multiple groups of wheels, and the arc-shaped depression in the middle of the arc-shaped supporting plate provides stable support for the pipeline to prevent the pipeline from being displaced due to its own vibration during transportation. The arc-shaped guard plate is rotated by the rotating shaft to provide side auxiliary fixation for the carried pipeline or multiple groups of pipelines, and the pipeline is fixed as a whole in cooperation with ropes and connecting joints, thereby improving the stability and practicality of the equipment.

[0009] Preferably, it also includes rubber anti-slip strips, and multiple groups of rubber anti-slip strips are respectively arranged on the upper end surface of the arc-shaped support plate and the upper end surface of the arc-shaped guard plate; the rubber anti-slip strips on the arc-shaped support plate and the arc-shaped guard plate improve the static friction between the bearing device and the pipeline, reduce the misalignment of the pipeline due to equipment vibration during transportation, reduce the displacement of the pipeline on the bearing device, and improve the stability and practicality of equipment transportation.

[0010] Preferably, it also includes anti-collision strips, and a group of anti-collision strips are respectively arranged on the left and right parts of the upper end surface of the supporting frame; the anti-collision strips on the supporting frame provide protection for the lower part of the arc guard plate, thereby reducing the direct rotation and falling of the arc guard plate and the collision between the supporting frame during the pipeline disassembly process, thereby improving the practicality of the device.

[0011] Preferably, the detection device includes a battery, a PLC controller, a tension sensor, a pull ring and a warning light. A battery is installed on the lower end surface of the load-bearing frame, and a PLC controller is installed on the side of the battery. A group of pull rings are installed on the left and right sides of the front and rear end surfaces of the load-bearing frame respectively through tension sensors. The pull rings at corresponding positions on the left and right of two adjacent groups of load-bearing frames are connected by wire ropes, and a group of warning lights are installed on one side of each group of tension sensors; the tension on the multiple groups of pull rings is monitored by multiple groups of tension sensors, and the tension data is transmitted to the PLC controller, the battery is used to provide temporary power for the equipment electrical appliances, and the tension on each group of pull rings is monitored by the PLC controller. When the tension on the pull ring on one side is greater than the pressure on the pull ring on the other side by a certain amount, the PLC controller controls the warning light at the corresponding position to turn on, prompting the maintenance personnel to perform rope maintenance in time, thereby improving the practicality of the device.

[0012] Compared with the prior art, the utility model has the following beneficial effects: the driving device provides stable power for the pipeline transportation process, so that the pipeline transportation speed is kept stable, the stability of equipment transportation is improved, the pipeline is supported and fixed by the bearing device, and the pipelines of different diameters and multiple groups of pipeline combination structures are adapted and fixed by adjusting its own structure, the tension between the bearing device's own structure is monitored by the detection device, and the maintenance personnel are prompted when the regional tension is abnormal, which improves the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the axonometric structure of the utility model;

[0014] Figure 2 is a first axonometric structural schematic diagram of the bearing device;

[0015] Figure 3 is a second axonometric structural schematic diagram of the bearing device;

[0016] Figure 4 It is an axonometric structural diagram of the drive device;

[0017] Figure 5 It is a partial enlarged structural schematic diagram of the utility model;

[0018] Markings in the attached drawings: 1. winch frame; 2. winch disc; 3. reducer; 4. drive motor; 5. guide roller; 6. load-bearing frame; 7. wheel; 8. arc-shaped supporting plate; 9. rotating shaft; 10. arc-shaped guard plate; 11. connecting joint; 12. rubber anti-slip strip; 13. anti-collision strip; 14. battery; 15. PLC controller; 16. tension sensor; 17. pull ring; 18. warning light. DETAILED DESCRIPTION

[0019] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive. Example

[0020] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The bearing device is mounted on the driving device, and the detection device is mounted on the bearing device;

[0021] First, multiple groups of load-bearing frames 6 are connected through steel wire ropes and pull rings 17 at corresponding positions, and then one end of the steel wire rope on the winch disc 2 is connected to the nearest load-bearing frame 6, and then the pipeline or multiple groups of pipelines are placed on the arc-shaped support plate 8, and then the rope is passed through the connecting joint 11 of the two groups of arc-shaped guard plates 10 on the same load-bearing frame 6 to fix the pipeline, and then the driving motor 4 is turned on to transmit the power to the winch disc 2 through the reducer 3 to drive the winch disc 2 to rotate, so as to cooperate with the steel wire rope on the winch disc 2 to pull the load-bearing device;

[0022] The driving device includes a winch frame 1, a winch disc 2, a reducer 3, a driving motor 4 and a guide roller 5. The winch disc 2 is installed on the right part of the upper end surface of the winch frame 1, and the reducer 3 is installed on the left part of the upper end surface of the winch frame 1. The output end of the reducer 3 is connected to the winch disc 2 through a coupling. A steel wire rope is wound around the winch disc 2. The driving motor 4 is installed on the reducer 3. A group of guide rollers 5 are respectively installed on the upper and lower sides of the front side of the winch disc 2;

[0023] The load-bearing device includes a plurality of groups of load-bearing frames 6, wheels 7, arc-shaped supporting plates 8, rotating shafts 9, arc-shaped guard plates 10 and connecting joints 11. The wheels 7 are installed on the lower end surface of the load-bearing frame 6, and the arc-shaped supporting plates 8 are arranged on the upper end surface of the load-bearing frame 6. A group of arc-shaped guard plates 10 are connected to the left and right end surfaces of the arc-shaped supporting plates 8 through a group of rotating shafts 9 respectively, and the outer side surface of the arc-shaped guard plates 10 is provided with connecting joints 11.

[0024] It also includes rubber anti-slip strips 12, and multiple groups of rubber anti-slip strips 12 are respectively arranged on the upper end surface of the arc-shaped supporting plate 8 and the upper end surface of the arc-shaped guard plate 10;

[0025] It also includes anti-collision strips 13, and a group of anti-collision strips 13 are respectively arranged on the left and right parts of the upper end surface of the load-bearing frame 6;

[0026] The detection device includes a battery 14, a PLC controller 15, a tension sensor 16, a pull ring 17 and a warning light 18. The battery 14 is installed on the lower end surface of the load-bearing frame 6, and the PLC controller 15 is installed on the side of the battery 14. A group of pull rings 17 are installed on the left and right sides of the front and rear end surfaces of the load-bearing frame 6 through the tension sensor 16. The pull rings 17 at the corresponding positions on the left and right of two adjacent groups of load-bearing frames 6 are connected by a wire rope, and a group of warning lights 18 are installed on one side of each group of tension sensors 16;

[0027] The driving device provides stable power for the pipeline transportation process, so that the pipeline transportation speed remains stable, which improves the stability of equipment transportation. The pipeline is supported and fixed by the load-bearing device, and the practicality of the device is improved by adjusting its own structure to adapt and fix pipelines of different diameters and multiple groups of pipeline combination structures. The tension between the load-bearing device's own structure is monitored by the detection device, and the maintenance personnel are prompted when the regional tension is abnormal, which improves the practicality of the device.

[0028] The reducer 3, drive motor 4, tension sensor 16, warning light 18, battery 14 and PLC controller 15 of the utility model of a pipeline rapid transport bulk material winch are purchased on the market, and technicians in the industry only need to install and operate them according to the accompanying instruction manual, without the need for creative work by technicians in this field.

[0029] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A pipeline fast transport bulk material winch; characterized in that: The invention comprises a driving device, a bearing device and a detection device, wherein the bearing device is connected to the driving device and the detection device is mounted on the bearing device; the bearing device comprises a plurality of bearing frames (6), wheels (7), arc-shaped supporting plates (8), rotating shafts (9), arc-shaped guard plates (10) and connecting joints (11); the wheels (7) are mounted on the lower end surface of the bearing frame (6); the arc-shaped supporting plates (8) are arranged on the upper end surface of the bearing frame (6); a group of arc-shaped guard plates (10) are connected to the left and right end surfaces of the arc-shaped supporting plates (8) respectively through a group of rotating shafts (9); and a connecting joint (11) is arranged on the outer side surface of the arc-shaped guard plates (10); and the invention also comprises anti-collision strips (13); a group of anti-collision strips (13) are arranged on the left and right parts of the upper end surface of the bearing frame (6).

2. A pipeline fast transport bulk material winch as claimed in claim 1, characterized in that: The driving device comprises a winch frame (1), a winch disc (2), a reducer (3), a driving motor (4) and a guide roller (5). The winch disc (2) is mounted on the right part of the upper end surface of the winch frame (1), the reducer (3) is mounted on the left part of the upper end surface of the winch frame (1), the output end of the reducer (3) is connected to the winch disc (2) through a coupling, a steel wire rope is wound around the winch disc (2), the driving motor (4) is mounted on the reducer (3), and a group of guide rollers (5) are respectively mounted on the upper and lower sides of the front side of the winch disc (2).

3. A pipeline fast transport bulk material winch as claimed in claim 1, characterized in that: The detection device comprises a battery (14), a PLC controller (15), a tension sensor (16), a pull ring (17) and a warning light (18); the battery (14) is mounted on the lower end surface of the load-bearing frame (6); the PLC controller (15) is mounted on the side of the battery (14); a group of pull rings (17) are mounted on the left and right sides of the front and rear end surfaces of the load-bearing frame (6) respectively through the tension sensor (16); the pull rings (17) at corresponding positions on the left and right sides of two adjacent groups of load-bearing frames (6) are connected by a steel wire rope; and a group of warning lights (18) is mounted on one side of each group of tension sensors (16).

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