Screen cloth shaping and drying mechanism

By designing a mesh-shaped drying mechanism including a fixing mechanism, a conveying mechanism, a cleaning mechanism, a flattening mechanism, a heating mechanism and a drying mechanism, the problem of uneven drying in the prior art is solved, and the mesh-shaped drying is realized Fast and even heating and shaping improves the quality and performance of the mesh.

CN222524929UActive Publication Date: 2025-02-25JINGMEN XUFU TEXTILE IND CO LTD
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Patent Information

Application Number
CN202421325273.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-02-25
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The existing mesh setting machines are prone to unevenness during the drying process, which affects the mesh quality and performance after shaping.

Method used

A mesh-shaped drying mechanism is designed, including a fixing mechanism, a conveying mechanism, a cleaning mechanism, a flattening mechanism, a heating mechanism and a drying mechanism. Through the collaborative work of these mechanisms, rapid and even heating of the mesh can be achieved, ensuring the stability and integrity of its structure.

Benefits of technology

The efficiency of drying and shaping of the mesh cloth is improved, ensuring that the fibers and structure of the mesh cloth are uniformly expanded and contracted during the heating process, thereby maintaining the stability and integrity of its structure and improving the quality and performance of the mesh cloth.

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Abstract

The utility model relates to the technical field of cloth shaping and drying mechanisms, in particular to a screen cloth shaping and drying mechanism, which starts a conveying mechanism to convey screen cloth, ensures that the screen cloth does not deviate or accumulate in the drying process, improves the screen cloth shaping and drying efficiency, and starts a cleaning mechanism to clean the screen cloth. The method comprises the following steps: removing impurities such as dust and greasy dirt accumulated in the production or storage process of the screen cloth, ensuring the cleanliness of the screen cloth, starting a flattening mechanism to flatten the two sides of the screen cloth, ensuring that the two sides of the screen cloth are flat, avoiding the phenomena such as hemming and wrinkling in the use process, and starting a heating mechanism to heat air, so that the temperature of the air is increased. The drying mechanism is started to evenly heat the screen cloth, it is guaranteed that fibers and structures of the screen cloth evenly expand and contract in the heating process, and the drying and shaping efficiency of the screen cloth is improved; comprising a fixing mechanism; the device further comprises a conveying mechanism, a cleaning mechanism, two flattening mechanisms, a heating mechanism and a drying mechanism.
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Description

Technical Field

[0001] The utility model relates to the technical field of cloth shaping and drying mechanisms, in particular to a mesh cloth shaping and drying mechanism. Background Art

[0002] Mesh cloth is a fabric with mesh holes. It is deeply loved by people because of its good air permeability and refreshing feeling after bleaching and dyeing. In order to improve the overall quality and adaptability of mesh cloth and make it more suitable for various application scenarios, the mesh cloth must be shaped during the processing to improve the size and shape stability of the fabric, enhance the performance of the fabric, meet the specific needs of the processing process, and enhance the durability of the fabric.

[0003] Existing mesh shaping machines, such as a mesh shaping machine cloth dropping device disclosed in the utility model patent with application number CN202322670241.4 and a speaker mesh shaping machine disclosed in the utility model patent with application number CN201721149677.7, can both achieve the shaping of the mesh.

[0004] However, it is found in the long-term use process that uneven drying will affect the quality and performance of the mesh after shaping, so it is urgent to provide a new equipment to solve the difficulties encountered. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a mesh shaping and drying mechanism which can maintain the stability and integrity of the mesh structure and improve the efficiency of mesh drying and shaping by quickly and evenly heating the mesh.

[0006] The utility model discloses a mesh shaping and drying mechanism, comprising a fixing mechanism; a conveying mechanism, a cleaning mechanism, two sets of flattening mechanisms, a heating mechanism and a drying mechanism, wherein the conveying mechanism is installed on the fixing mechanism to convey the mesh, the cleaning mechanism is installed on the fixing mechanism to pre-treat the mesh, the flattening mechanism is installed on the fixing mechanism to flatten and position the mesh, the heating mechanism is installed on the fixing mechanism to heat the air, and the drying mechanism is installed on the fixing mechanism to dry and shape the mesh; the conveying mechanism is started to convey the mesh, ensuring that the mesh will not deviate or accumulate during the drying process, thereby improving the shaping of the mesh. Drying efficiency, start the cleaning mechanism to clean the mesh, remove dust, oil and other impurities accumulated during the production or storage process, ensure the cleanliness of the mesh, start the flattening mechanism to flatten both sides of the mesh, ensure that both sides of the mesh are flat, avoid curling, wrinkling and other phenomena during subsequent processing or use, start the heating mechanism to heat the air to increase the air temperature and speed up the drying of the mesh, start the drying mechanism to heat the mesh evenly, ensure that the fibers and structure of the mesh expand and contract evenly during the heating process, thereby maintaining its structural stability and integrity and improving the efficiency of drying and shaping the mesh.

[0007] Preferably, the fixing mechanism includes a foundation, a workbench and a support frame, the support frame is fixedly installed on the top of the foundation, and the workbench is fixedly installed on the top of the support frame; the foundation supports the support frame, and the support frame ensures that the workbench is fixed and stable.

[0008] Preferably, the conveying mechanism includes multiple rollers, a mesh belt and a first motor, the multiple rollers are installed on a workbench, the mesh belt is installed on the rollers, the first motor is installed on the side end of the workbench, and the output end of the first motor is connected to one of the rollers; starting the first motor rotates the roller to drive the mesh belt to transmit on the roller to convey the mesh cloth, ensuring that the mesh cloth will not deviate or accumulate during the drying process, thereby improving the mesh cloth shaping and drying efficiency and reducing manual labor.

[0009] Preferably, the cleaning mechanism includes a U-shaped frame, a water tank, a water pump, a liquid discharge pipe and a plurality of nozzles, the U-shaped frame is fixedly mounted on the top of the workbench, and a slot is provided on the U-shaped frame, the water tank is mounted on the top of the foundation, the water pump is mounted on the top of the foundation, one end of the liquid discharge pipe is connected to the output end of the water pump, and the other end is mounted in the slot of the U-shaped frame; the water pump is started to allow the liquid in the water tank to enter the nozzle through the liquid discharge pipe, and the cleaning liquid is sprayed onto the mesh through the nozzle to remove dust, oil and other impurities accumulated on the mesh during the production or storage process, thereby ensuring the cleanliness of the mesh.

[0010] Preferably, the flattening mechanism includes a bracket, a pressure wheel, a second motor and a hydraulic cylinder. The bracket is installed on a workbench, the pressure wheel is installed on the bracket, the second motor is installed on the bracket, and the hydraulic cylinder is installed on the bracket. The hydraulic cylinder is started to adjust the position of the pressure wheel, and the second motor is started to rotate the pressure wheel to flatten the two ends of the mesh and assist in conveying, ensuring that both sides of the mesh are flat to avoid curling, wrinkling and the like during subsequent processing or use.

[0011] Preferably, the heating mechanism includes an outer shell and a heating tube, the outer shell is installed on the top of the foundation, and the heating tube is installed on the inner wall of the outer shell; starting the outer shell to heat the air can not only increase the air temperature but also speed up the air circulation and improve the drying speed of the mesh.

[0012] Preferably, the drying mechanism includes a base, a body, a third motor, an air exhaust pipe and two ventilation plates. The base is fixedly mounted on the top of the foundation, the body is mounted on the base, and an impeller is arranged in the body. The third motor is mounted on the side end of the body. One end of the air exhaust pipe is connected to the body through the outer shell, and the other end is divided into two pipes which are respectively connected to the two ventilation plates. Ventilation holes are arranged on the two ventilation plates. Starting the third motor rotates the impeller in the body to drive air into the two ventilation plates through the heating pipe, so as to heat the mesh cloth evenly and ensure that the mesh cloth expands and contracts evenly during the heating process, thereby maintaining the stability and integrity of its structure and improving the efficiency of drying and shaping the mesh cloth.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: starting the conveying mechanism to convey the mesh cloth to ensure that the mesh cloth will not deviate or accumulate during the drying process, thereby improving the mesh cloth shaping and drying efficiency; starting the cleaning mechanism to clean the mesh cloth to remove dust, oil and other impurities accumulated on the mesh cloth during the production or storage process to ensure the cleanliness of the mesh cloth; starting the flattening mechanism to flatten both sides of the mesh cloth to ensure that both sides of the mesh cloth are flat to avoid curling, wrinkling and the like during subsequent processing or use; starting the heating mechanism to heat the air to increase the air temperature and accelerate the drying of the mesh cloth; starting the drying mechanism to heat the mesh cloth evenly to ensure that the fibers and structure of the mesh cloth expand and contract evenly during the heating process, thereby maintaining the stability and integrity of its structure and improving the efficiency of mesh cloth drying and shaping. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the axonometric structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the axonometric structure of the fixing mechanism and the conveying mechanism of the utility model;

[0016] Figure 3 It is a schematic diagram of the axonometric structure of the cleaning mechanism and the flattening mechanism of the utility model;

[0017] Figure 4 It is an axonometric structural diagram of the heating mechanism and the drying mechanism of the utility model.

[0018] Markings in the attached drawings: 01, fixing mechanism; 11, foundation; 12, workbench; 13, support frame; 02, conveying mechanism; 21, roller; 22, mesh belt; 23, first motor; 03, cleaning mechanism; 31, U-shaped frame; 32, water tank; 33, water pump; 34, liquid discharge pipe; 35, nozzle; 04, flattening mechanism; 41, bracket; 42, pressure wheel; 43, second motor; 44, hydraulic cylinder; 05, heating mechanism; 51, outer shell; 52, heating tube; 06, drying mechanism; 61, base; 62, machine body; 63, third motor; 64, air discharge pipe; 65, ventilation plate. DETAILED DESCRIPTION

[0019] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0020] The utility model discloses a mesh shaping and drying mechanism, comprising a fixing mechanism 01; a conveying mechanism 02, a cleaning mechanism 03, two sets of flattening mechanisms 04, a heating mechanism 05 and a drying mechanism 06, wherein the conveying mechanism 02 is installed on the fixing mechanism 01 to convey the mesh, the cleaning mechanism 03 is installed on the fixing mechanism 01 to pre-treat the mesh, the flattening mechanism 04 is installed on the fixing mechanism 01 to flatten and position the mesh, the heating mechanism 05 is installed on the fixing mechanism 01 to heat the air, and the drying mechanism 06 is installed on the fixing mechanism 01 to dry and shape the mesh; the fixing mechanism 01 includes The invention comprises a foundation 11, a workbench 12 and a support frame 13, wherein the support frame 13 is fixedly mounted on the top of the foundation 11, and the workbench 12 is fixedly mounted on the top of the support frame 13; the conveying mechanism 02 comprises a plurality of rollers 21, a mesh belt 22 and a first motor 23, wherein the plurality of rollers 21 are mounted on the workbench 12, the mesh belt 22 is mounted on the rollers 21, the first motor 23 is mounted on the side end of the workbench 12, and the output end of the first motor 23 is connected to one of the rollers 21; the cleaning mechanism 03 comprises a U-shaped frame 31, a water tank 32, a water pump 33, a liquid discharge pipe 34 and a plurality of nozzles 35, the U-shaped frame 31 The flattening mechanism 04 is fixedly mounted on the top of the workbench 12, and a slot is set on the U-shaped frame 31, the water tank 32 is mounted on the top of the foundation 11, the water pump 33 is mounted on the top of the foundation 11, one end of the liquid discharge pipe 34 is connected to the output end of the water pump 33, and the other end is mounted in the slot of the U-shaped frame 31; the flattening mechanism 04 includes a bracket 41, a pressure wheel 42, a second motor 43 and a hydraulic cylinder 44, the bracket 41 is mounted on the workbench 12, the pressure wheel 42 is mounted on the bracket 41, the second motor 43 is mounted on the bracket 41, and the hydraulic cylinder 44 is mounted on the bracket 41; the heating mechanism 05 includes a shell 51 and a heating Tube 52, the outer shell 51 is installed at the top of the foundation 11, and the heating tube 52 is installed on the inner wall of the outer shell 51; the drying mechanism 06 includes a base 61, a body 62, a third motor 63, an air exhaust pipe 64 and two ventilation plates 65, the base 61 is fixedly installed at the top of the foundation 11, the body 62 is installed on the base 61, and an impeller is arranged in the body 62, the third motor 63 is installed at the side end of the body 62, one end of the air exhaust pipe 64 is connected with the body 62 through the outer shell 51, and the other end is divided into two pipelines which are respectively connected with the two ventilation plates 65, and ventilation holes are arranged on the two ventilation plates 65.

[0021] like Figures 1 to 4As shown, a mesh shaping and drying mechanism of the utility model, when working, firstly starts the first motor 23 to rotate the roller 21 to drive the mesh belt 22 on the roller 21 to transport the mesh, to ensure that the mesh will not deviate or accumulate during the drying process, to improve the mesh shaping and drying efficiency, and to reduce manual labor, then starts the water pump 33 to allow the liquid in the water tank 32 to enter the nozzle 35 through the liquid discharge pipe 34, and the cleaning liquid is sprayed onto the mesh through the nozzle 35 to remove dust, oil and other impurities accumulated in the mesh during the production or storage process, to ensure the cleanliness of the mesh, and then starts the hydraulic cylinder 44 to adjust the position of the pressing wheel 42 , start the second motor 43 to rotate the pressing wheel 42 to flatten the two ends of the mesh cloth and assist in conveying at the same time, to ensure that both sides of the mesh cloth are flat, to avoid curling, wrinkling and the like during subsequent processing or use, and then start the outer shell 51 to heat the air, which can not only increase the air temperature but also speed up the air circulation and increase the drying speed of the mesh cloth, and then start the third motor 63 to rotate the impeller in the machine body 62 to pass the air through the heating pipe 52 into the two ventilation plates 65, to evenly heat the mesh cloth, to ensure that the mesh cloth expands and contracts evenly during the heating process, thereby maintaining its structural stability and integrity, and improving the efficiency of drying and shaping the mesh cloth.

[0022] The first motor 23, the second motor 43, the hydraulic cylinder 44 and the third motor 63 of the utility model are purchased on the market, and technicians in the industry only need to install and operate them according to the accompanying instruction manuals without the need for creative work by technicians in this field.

[0023] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A mesh shaping and drying mechanism, comprising a fixing mechanism (01); characterized in that: The invention also comprises a conveying mechanism (02), a cleaning mechanism (03), two sets of flattening mechanisms (04), a heating mechanism (05) and a drying mechanism (06); the conveying mechanism (02) is installed on the fixing mechanism (01) to convey the mesh; the cleaning mechanism (03) is installed on the fixing mechanism (01) to pre-treat the mesh; the flattening mechanism (04) is installed on the fixing mechanism (01) to flatten and position the mesh; the heating mechanism (05) is installed on the fixing mechanism (01) to heat the air; and the drying mechanism (06) is installed on the fixing mechanism (01) to dry and shape the mesh.

2. A mesh shaping and drying mechanism according to claim 1, characterized in that: The fixing mechanism (01) comprises a foundation (11), a workbench (12) and a support frame (13), wherein the support frame (13) is fixedly mounted on the top of the foundation (11), and the workbench (12) is fixedly mounted on the top of the support frame (13).

3. A mesh shaping and drying mechanism as claimed in claim 2, characterized in that: The conveying mechanism (02) comprises a plurality of rollers (21), a mesh belt (22) and a first motor (23); the plurality of rollers (21) are mounted on a workbench (12); the mesh belt (22) is mounted on the rollers (21); the first motor (23) is mounted on a side end of the workbench (12); and an output end of the first motor (23) is connected to one of the rollers (21).

4. A mesh shaping and drying mechanism as claimed in claim 2, characterized in that: The cleaning mechanism (03) comprises a U-shaped frame (31), a water tank (32), a water pump (33), a liquid discharge pipe (34) and a plurality of nozzles (35); the U-shaped frame (31) is fixedly mounted on the top of the workbench (12), and a slot is provided on the U-shaped frame (31); the water tank (32) is mounted on the top of the foundation (11); the water pump (33) is mounted on the top of the foundation (11); one end of the liquid discharge pipe (34) is connected to the output end of the water pump (33), and the other end is mounted in the slot of the U-shaped frame (31).

5. A mesh shaping and drying mechanism as claimed in claim 2, characterized in that: The flattening mechanism (04) comprises a bracket (41), a pressure wheel (42), a second motor (43) and a hydraulic cylinder (44); the bracket (41) is mounted on the workbench (12); the pressure wheel (42) is mounted on the bracket (41); the second motor (43) is mounted on the bracket (41); and the hydraulic cylinder (44) is mounted on the bracket (41).

6. A mesh shaping and drying mechanism as claimed in claim 2, characterized in that: The heating mechanism (05) comprises an outer shell (51) and a heating tube (52), wherein the outer shell (51) is installed on the top of the foundation (11), and the heating tube (52) is installed on the inner wall of the outer shell (51).

7. A mesh shaping and drying mechanism as claimed in claim 6, characterized in that: The drying mechanism (06) comprises a base (61), a machine body (62), a third motor (63), an air exhaust pipe (64) and two ventilation plates (65). The base (61) is fixedly mounted on the top of the foundation (11). The machine body (62) is mounted on the base (61), and an impeller is arranged inside the machine body (62). The third motor (63) is mounted on the side end of the machine body (62). One end of the air exhaust pipe (64) is connected to the machine body (62) through the outer shell (51), and the other end is divided into two pipelines respectively connected to the two ventilation plates (65). Both ventilation plates (65) are provided with ventilation holes.

Citation Information

Patent Citations

  • Speaker mesh cloth forming machine

    CN207525498U

  • Cloth falling device for screen cloth setting machine

    CN220844826U