Automatic film coating device for fruits and vegetables
By designing the automatic coating device for fruits and vegetables, the blockage problems caused by leaking holes in the conveyor belt and the different sizes of fruits and vegetables are solved, and the uniform coating of fruits and vegetables is achieved and efficient preservation of freshness is achieved.
Patent Information
- Application Number
- CN202421370009.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-17
AI Technical Summary
During the use of existing fruit and vegetable coating devices, leaks on the surface of the conveyor belt are prone to blockage, and fruits and vegetables of different sizes are prone to blockage when discharged from the feed.
An automated coating device for fruits and vegetables is designed, including a frame, coating frame and liquid storage tank. There are multiple leak holes on the surface of the conveyor belt. The pump machine achieves uniform coating of the film through the conveyor pipe and the nozzle. The cleaning structure realizes the cleaning of the conveyor belt through the screw and the Z-shaped plate. The feeding plate adjusts the width through the electric push rod to adapt to fruits and vegetables of different sizes.
It effectively avoids the blockage of leaks in the conveyor belt, ensures the recycling of coating agents and the uniform coating of fruits and vegetables, avoids the problem of clogging of fruits and vegetables on the feeding board, and improves the operating efficiency of the equipment and the preservation effect of fruits and vegetables.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fruit and vegetable film coating, and more specifically, to an automatic fruit and vegetable film coating device. Background Art
[0002] Fruits and vegetables are the abbreviation of fruits and vegetables, which refer to edible fruits and vegetables. The purpose of preserving fruits and vegetables by coating them is to inhibit respiration, reduce nutrient consumption, inhibit water evaporation, inhibit microbial invasion, prevent corruption and deterioration, and also improve the color of fruits and vegetables, increase brightness and enhance the commercial value of fruits and vegetables.
[0003] After searching, a Chinese patent with publication number CN218681695U discloses a coating device for preserving fruits and vegetables. The structure conveys fruits and vegetables to the inside of the shell through a conveyor belt. Under the action of a water pump, the coating liquid enters the upper and lower pipes through the main pipe, and then is sprayed out through a number of nozzles. The fruits and vegetables can be coated in all directions to ensure that all parts of the fruits and vegetables can be coated, thereby increasing the coating rate of the fruits and vegetables.
[0004] However, when the structure is actually used, firstly, after coating the fruits and vegetables, the excess coating agent will be discharged into the liquid storage tank through the leakage holes on the conveyor belt, but the impurities or dust on the surface of the fruits and vegetables will also be discharged through the leakage holes along with the coating agent, causing the leakage holes on the surface of the conveyor belt to be easily blocked, and it is not convenient to clean the conveyor belt. In addition, the overall width of the receiving bucket of the structure is fixed, which causes fruits and vegetables of different sizes to be easily blocked when they are discharged through the receiving bucket. In view of this, the utility model proposes an automatic fruit and vegetable coating device. Utility Model Content
[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides an automatic film coating device for fruits and vegetables to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic film coating device for fruits and vegetables, comprising a frame, a film coating frame and a liquid storage tank, the film coating frame is at the top of the frame, the liquid storage tank is installed at the bottom of the frame, a conveyor belt is rotatably arranged inside the frame, a plurality of leakage holes are opened on the surface of the conveyor belt, one end of the liquid storage tank is located at the bottom of the frame and a receiving plate is obliquely arranged, a pump is arranged on the surface of the liquid storage tank, a delivery pipe is arranged at the output end of the pump, a liquid separation pipe is arranged on both sides of the bottom of the delivery pipe located at the film coating frame, two drainage pipes are arranged on one side of the delivery pipe located at the top of the film coating frame, a plurality of nozzles are arranged at one end of the liquid separation pipe and the drainage pipe, the input end of the pump extends to the interior of the liquid storage tank, and the output end of the pump is connected to the delivery pipe, the top ends of the two liquid separation pipes are communicated with the bottom of the delivery pipe, and one end of the two drainage pipes is communicated with one end of the delivery pipe, and the nozzle extends to the interior of the film coating frame.
[0007] It can be seen that in the above structure, the conveyor belt transports fruits and vegetables, and the pump can discharge the coating agent inside the liquid storage tank through the liquid separation pipe and the discharge pipe to achieve uniform coating operation on the fruits and vegetables. The leakage holes on the surface of the conveyor belt discharge the excess coating agent, and the receiving plate is used to discharge the coated fruits and vegetables into the next device for processing.
[0008] In order to clean the surface of the conveyor belt, avoid clogging of the leakage holes on the surface of the conveyor belt, and avoid contamination of the conveyor belt that affects its use, preferably, a cleaning structure is provided inside the frame on one side of the conveyor belt, and the cleaning structure includes a screw rod, and both inner walls of the frame are provided with mounting grooves, the screw rod is installed inside one of the mounting grooves, and a sliding rod is provided inside the other mounting groove, an adjusting block is provided at the top of the screw rod, and threaded blocks and sliding blocks are provided outside the screw rod and the sliding rod, a Z-shaped plate is provided between the threaded block and the sliding block, and a cleaning brush is provided on the surface of the Z-shaped plate, the threaded block and the sliding block are respectively threadedly and slidably connected on the outside of the screw rod and the sliding rod, and the threaded block and the sliding block are respectively fixedly mounted at both ends of the Z-shaped plate, and one end of the Z-shaped plate extends to the bottom of the conveyor belt.
[0009] In order to be able to adjust the width of the receiving plate and avoid blockage when discharging fruits and vegetables of different sizes, preferably, the receiving plate is hollow, and two L-shaped plates are slidably arranged inside the receiving plate, and a support plate is arranged at the center of the bottom of the receiving plate, and electric push rods are fixedly installed on both side walls of the support plate, and the output ends of the two electric push rods are respectively connected to the corresponding L-shaped plates.
[0010] In order to filter the recovered coating agent and facilitate the disassembly and cleaning of the filter, preferably, a filter is slidably arranged inside the liquid storage tank, a slide groove is provided on the outer wall on the rear side of the liquid storage tank, and the filter is slidably installed inside the liquid storage tank through the slide groove. A mounting plate is provided at one end of the filter, and the mounting plate is mounted on the outer wall on the rear side of the liquid storage tank by screws, and a handle is provided on the surface of the mounting plate.
[0011] In order to prevent the coating liquid from scattering and affecting the normal operation of various components of the device, and to ensure the recovery rate of the coating liquid, preferably, protective curtains are detachably installed at both ends of the coating frame, and the two protective curtains are located above the conveyor belt.
[0012] Technical effects and advantages of the utility model:
[0013] 1. By setting a cleaning structure, the rotation of the screw rod causes the threaded block to drive the Z-shaped plate to approach the lower surface of the conveyor belt. At the same time, the slider at one end of the Z-shaped plate slides and guides on the outside of the slide rod, and the Z-shaped plate can drive the cleaning brush to fit the lower surface of the conveyor belt. Then, during the operation of the conveyor belt, the cleaning brush can fit the bottom of the conveyor belt for cleaning, thereby preventing the leakage holes on the surface of the conveyor belt from being blocked. At the same time, it prevents impurities on the conveyor belt from affecting the next use. After cleaning, the Z-shaped plate can be moved away from the lower surface of the conveyor belt, so that the cleaning brush on the surface of the Z-shaped plate does not contact the bottom of the conveyor belt, thereby achieving the purpose of cleaning the surface of the conveyor belt and the leakage holes on its surface.
[0014] 2. The two electric push rods at the bottom support plate of the receiving plate push the L-shaped plate to both sides respectively, so that one end of the L-shaped plate slides inside the hollow receiving plate, thereby expanding the overall width of the receiving plate, ensuring smooth discharge of fruits and vegetables of different sizes and avoiding blockage;
[0015] 3. The recovered coating agent can be filtered through the filter inside the liquid storage tank to avoid the residual impurities in the coating agent affecting its use. The operator can remove the screws on the mounting plate and pull the mounting plate outward through the handle, so that the mounting plate drives the filter to be pulled out from the inside of the liquid storage tank through the slide slot, and the filter can be cleaned and replaced.
[0016] 4. The coating agent in the liquid storage tank is transported through the delivery pipe by a pump, and the coating agent is transported to both sides of the coating frame through the nozzles by two liquid distribution pipes. At the same time, the coating agent is transported to the top of the coating frame through the corresponding nozzles by two drainage pipes, so that the fruits and vegetables on the conveyor belt can be evenly coated. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0018] Figure 2 It is a schematic diagram of the surface structure of the transmission belt of the utility model.
[0019] Figure 3 It is a three-dimensional schematic diagram of the cleaning structure of the utility model.
[0020] Figure 4 For the utility model Figure 2 Enlarged structural diagram at A in the middle.
[0021] Figure 5 It is a schematic diagram of the connection structure between the L-shaped plate and the material connection plate of the utility model.
[0022] Figure 6 It is a schematic diagram of the connection structure between the filter screen and the liquid storage tank of the utility model.
[0023] The accompanying drawings are marked as follows: 1. frame; 2. coating frame; 3. liquid storage tank; 4. conveyor belt; 5. leakage hole; 6. material receiving plate; 7. pump; 8. delivery pipe; 9. liquid dispensing pipe; 10. discharge pipe; 11. nozzle; 12. screw rod; 13. mounting groove; 14. slide rod; 15. adjustment block; 16. threaded block; 17. slider; 18. Z-shaped plate; 19. cleaning brush; 20. L-shaped plate; 21. support plate; 22. electric push rod; 23. filter screen; 24. mounting plate; 25. protective curtain. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] As attached Figure 1-6The illustrated automatic film coating device for fruits and vegetables comprises a frame 1, a film coating frame 2 and a liquid storage tank 3. The film coating frame 2 is at the top of the frame 1, and the liquid storage tank 3 is installed at the bottom of the frame 1. A conveyor belt 4 is rotatably arranged inside the frame 1, and a plurality of leakage holes 5 are provided on the surface of the conveyor belt 4. One end of the liquid storage tank 3 is located at the bottom of the frame 1 and is obliquely provided with a material receiving plate 6. A pump 7 is provided on the surface of the liquid storage tank 3, and a delivery pipe 8 is provided at the output end of the pump 7. Liquid separation pipes 9 are provided on both sides of the bottom of the delivery pipe 8, and two drainage pipes 10 are provided on one side of the delivery pipe 8 at the top of the film coating frame 2. Multiple nozzles 11 are provided at one end of the liquid separation pipe 9 and the drainage pipe 10. The input end of the pump 7 extends to the interior of the liquid storage tank 3, and the output end of the pump 7 is connected to the delivery pipe 8. The top ends of the two liquid separation pipes 9 are connected to the bottom of the delivery pipe 8, and one ends of the two drainage pipes 10 are connected to one end of the delivery pipe 8, and the nozzle 11 extends to the interior of the film coating frame 2.
[0026] Specifically, in this structure, first, fruits and vegetables can be transported from the right side to the left side of the conveyor belt 4. During the transportation process, the pump 7 transports the coating agent in the liquid storage tank 3 through the conveying pipe 8, and uses two liquid separation pipes 9 to transport the coating agent to both sides of the coating frame 2 through the nozzle 11. At the same time, two liquid discharge pipes 10 are used to transport the coating agent to the top of the coating frame 2 through the corresponding nozzle 11, so that the fruits and vegetables on the conveyor belt 4 can be evenly coated. The coated coating agent can enter the liquid storage tank 3 through the leakage hole 5 on the conveyor belt 4 for recovery, reducing the waste of the coating agent, and the coated fruits and vegetables are discharged to the next device through the receiving plate 6 for processing;
[0027] It is worth noting that the frame 1 and the conveyor belt 4 in the present invention are existing structures. The conveyor belt 4 is installed inside the frame 1. The motor drives the roller to rotate so that the conveyor belt 4 runs inside the frame 1 to transport fruits and vegetables. The specific principle of this structure is the existing technology and will not be described in detail.
[0028] In a specific embodiment, as shown in the attached Figure 2 , 3As shown in Figure 4, a cleaning structure is provided inside the frame 1 on one side of the conveyor belt 4, and the cleaning structure includes a screw rod 12. Both inner walls of the frame 1 are provided with mounting grooves 13. The screw rod 12 is installed in one of the mounting grooves 13, and a slide rod 14 is provided in the other mounting groove 13. An adjusting block 15 is provided at the top of the screw rod 12. Threaded blocks 16 and sliders 17 are provided on the outside of the screw rod 12 and the slide rod 14. A Z-shaped plate 18 is provided between the threaded block 16 and the slider 17. A cleaning brush 19 is provided on the surface of the Z-shaped plate 18. The threaded block 16 and the slider 17 are respectively threadedly connected and slidably connected to the outside of the screw rod 12 and the slide rod 14, and the threaded block 16 and the slider 17 are respectively fixedly installed at both ends of the Z-shaped plate 18, and one end of the Z-shaped plate 18 extends to the bottom of the conveyor belt 4.
[0029] Specifically, in this structure, during the process of coating fruits and vegetables on the conveyor belt 4, since there are more or less impurities on the surface of fruits and vegetables, when the coating agent is sprayed on the surface of fruits and vegetables and the excess coating agent is discharged through the leakage hole 5 on the surface of the conveyor belt 4, it is easy to cause the leakage hole 5 to be blocked;
[0030] Then, the operator can rotate the adjusting block 15 to rotate the screw rod 12 in one of the mounting grooves 13, so that the threaded block 16 drives the Z-shaped plate 18 to approach the lower surface of the conveyor belt 4, so that the slider 17 at one end of the Z-shaped plate 18 slides and guides outside the slide rod 14, and the Z-shaped plate 18 drives the cleaning brush 19 to fit the lower surface of the conveyor belt 4. Then, during the operation of the conveyor belt 4, the cleaning brush 19 can fit the bottom of the conveyor belt 4 for cleaning, so as to avoid clogging of the leakage hole 5 on the surface of the conveyor belt 4, and at the same time, prevent the impurities on the conveyor belt 4 from affecting the next use;
[0031] After cleaning is completed, the Z-shaped plate 18 can be moved away from the lower surface of the conveyor belt 4 so that the cleaning brush 19 on the surface of the Z-shaped plate 18 does not contact the bottom of the conveyor belt 4 .
[0032] In a specific embodiment, as shown in the attached Figure 1 , 5 As shown, the receiving plate 6 is hollow, and two L-shaped plates 20 are slidably arranged inside the receiving plate 6. A support plate 21 is arranged at the central part of the bottom of the receiving plate 6. Electric push rods 22 are fixedly installed on both side walls of the support plate 21. The output ends of the two electric push rods 22 are respectively connected to the corresponding L-shaped plates 20.
[0033] Specifically, in this structure, since fruits and vegetables are of different sizes, in order to avoid the phenomenon of clogging when fruits and vegetables of different sizes are discharged through the receiving plate 6, the two electric push rods 22 at the bottom support plate 21 of the receiving plate 6 push the L-shaped plate 20 to both sides respectively, so that one end of the L-shaped plate 20 slides inside the hollow receiving plate 6, thereby expanding the overall width of the receiving plate 6, ensuring the smoothness of the discharge of fruits and vegetables of different sizes and avoiding clogging.
[0034] In a specific embodiment, as shown in the attached Figure 6 As shown, a filter screen 23 is slidably provided inside the liquid storage tank 3, a slide groove is provided on the outer wall at the rear side of the liquid storage tank 3, the filter screen 23 is slidably installed inside the liquid storage tank 3 through the slide groove, a mounting plate 24 is provided at one end of the filter screen 23, the mounting plate 24 is installed on the outer wall at the rear side of the liquid storage tank 3 by screws, and a handle is provided on the surface of the mounting plate 24.
[0035] Specifically, in this structure, after the excess coating agent on the surface of fruits and vegetables enters the interior of the liquid storage tank 3, it can be filtered through the filter screen 23 to prevent residual impurities in the coating agent from affecting use. The operator removes the screws on the mounting plate 24 and pulls the mounting plate 24 outward through the handle, so that the mounting plate 24 drives the filter screen 23 to be pulled out from the interior of the liquid storage tank 3 through the slide groove, and the filter screen 23 can be cleaned and replaced.
[0036] In a specific embodiment, as shown in the attached Figure 1 As shown, protective curtains 25 are detachably mounted on both ends of the coating frame 2 , and both protective curtains 25 are located above the conveyor belt 4 .
[0037] Specifically, in this structure, the protective curtain 25 can not only prevent the coating liquid from escaping and affecting the normal operation of various components of the device, but also ensure the recovery rate of the coating liquid.
[0038] Working principle of this utility model:
[0039] When the above structure is used, first, fruits and vegetables are transported from the right side to the left side through the conveyor belt 4. During the transportation, the pump 7 transports the coating agent in the liquid storage tank 3 through the conveying pipe 8, and the coating agent is transported to the two sides of the coating frame 2 through the nozzle 11 by two liquid distribution pipes 9. At the same time, the coating agent is transported to the top of the coating frame 2 through the corresponding nozzle 11 by two liquid discharge pipes 10, so that the fruits and vegetables on the conveyor belt 4 can be evenly coated.
[0040] After coating, the coating agent can enter the liquid storage tank 3 through the leakage hole 5 on the conveyor belt 4 for recycling, reducing the waste of the coating agent. After the excess coating agent on the surface of fruits and vegetables enters the liquid storage tank 3, it can be filtered through the filter screen 23 to avoid the residual impurities in the coating agent affecting the use. The operator removes the screws on the mounting plate 24 and pulls the mounting plate 24 outward through the handle, so that the mounting plate 24 drives the filter screen 23 to be drawn out from the liquid storage tank 3 through the chute, and the filter screen 23 can be cleaned and replaced.
[0041] The coated fruits and vegetables are discharged to the next device through the receiving plate 6 for processing. The two electric push rods 22 at the bottom support plate 21 of the receiving plate 6 push the L-shaped plate 20 to the two sides respectively, so that one end of the L-shaped plate 20 slides inside the hollow receiving plate 6, thereby expanding the overall width of the receiving plate 6, ensuring the smoothness of the discharge of fruits and vegetables of different sizes and avoiding blockage.
[0042] The operator can rotate the adjustment block 15 to rotate the screw rod 12 inside one of the mounting grooves 13, so that the threaded block 16 drives the Z-shaped plate 18 to approach the lower surface of the conveyor belt 4, so that the slider 17 at one end of the Z-shaped plate 18 slides and guides on the outside of the slide rod 14, and the Z-shaped plate 18 drives the cleaning brush 19 to fit the lower surface of the conveyor belt 4. Then, during the operation of the conveyor belt 4, the cleaning brush 19 can fit the bottom of the conveyor belt 4 for cleaning, so as to avoid clogging of the leakage holes 5 on the surface of the conveyor belt 4. At the same time, it can avoid impurities on the conveyor belt 4 affecting the next use. After cleaning, the Z-shaped plate 18 can be moved away from the lower surface of the conveyor belt 4, so that the cleaning brush 19 on the surface of the Z-shaped plate 18 does not contact the bottom of the conveyor belt 4.
[0043] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An automatic film coating device for fruits and vegetables, comprising a frame (1), a film coating frame (2) and a liquid storage tank (3), wherein the film coating frame (2) is located at the top of the frame (1), and the liquid storage tank (3) is installed at the bottom of the frame (1), characterized in that: A conveyor belt (4) is rotatably arranged inside the frame (1), a plurality of leakage holes (5) are provided on the surface of the conveyor belt (4), one end of the liquid storage tank (3) is located at the bottom of the frame (1) and a receiving plate (6) is obliquely arranged thereon, a pump (7) is arranged on the surface of the liquid storage tank (3), a delivery pipe (8) is arranged at the output end of the pump (7), a bottom of the delivery pipe (8) is provided with a liquid dispensing pipe (9) on both sides of the coating frame (2), one side of the delivery pipe (8) is provided with two liquid discharge pipes (10) at the top of the coating frame (2), one end of each of the liquid dispensing pipe (9) and the liquid discharge pipe (10) is provided with a plurality of nozzles (11), and a cleaning structure is arranged inside the frame (1) at one side of the conveyor belt (4); The cleaning structure comprises a screw rod (12), two inner walls of the frame (1) are provided with mounting grooves (13), the screw rod (12) is installed inside one of the mounting grooves (13), and a slide rod (14) is provided inside the other mounting groove (13), an adjustment block (15) is provided at the top end of the screw rod (12), a threaded block (16) and a slide block (17) are provided outside the screw rod (12) and the slide block (14), a Z-shaped plate (18) is provided between the threaded block (16) and the slide block (17), and a cleaning brush (19) is provided on the surface of the Z-shaped plate (18).
2. The automatic film coating device for fruits and vegetables according to claim 1 is characterized in that: The input end of the pump (7) extends to the interior of the liquid storage tank (3), and the output end of the pump (7) is connected to the delivery pipe (8), the top ends of the two liquid distribution pipes (9) are connected to the bottom of the delivery pipe (8), and one end of the two liquid discharge pipes (10) is connected to one end of the delivery pipe (8), and the nozzle (11) extends to the interior of the coating frame (2).
3. The automatic film coating device for fruits and vegetables according to claim 1 is characterized in that: The receiving plate (6) is hollow, and two L-shaped plates (20) are slidably arranged inside the receiving plate (6). A support plate (21) is arranged at the center of the bottom of the receiving plate (6). Electric push rods (22) are fixedly mounted on two side walls of the support plate (21), and the output ends of the two electric push rods (22) are respectively connected to the corresponding L-shaped plates (20).
4. The automatic film coating device for fruits and vegetables according to claim 1, characterized in that: A filter screen (23) is slidably arranged inside the liquid storage tank (3), a slide groove is provided on the outer wall at the rear side of the liquid storage tank (3), and the filter screen (23) is slidably installed inside the liquid storage tank (3) through the slide groove. A mounting plate (24) is arranged at one end of the filter screen (23), and the mounting plate (24) is mounted on the outer wall at the rear side of the liquid storage tank (3) by screws. A handle is arranged on the surface of the mounting plate (24).
5. The automatic film coating device for fruits and vegetables according to claim 1 is characterized in that: Both ends of the coating frame (2) are detachably provided with protective curtains (25), and the two protective curtains (25) are both located above the conveyor belt (4).
6. The automatic film coating device for fruits and vegetables according to claim 1, characterized in that: The threaded block (16) and the sliding block (17) are respectively connected to the external threads of the screw rod (12) and the sliding rod (14) and are slidably connected, and the threaded block (16) and the sliding block (17) are respectively fixedly mounted on the two ends of the Z-shaped plate (18), and one end of the Z-shaped plate (18) extends to the bottom of the conveyor belt (4).
Citation Information
Patent Citations
Film coating device for fresh keeping of fruits and vegetables
CN218681695U