Mould cup and lower band integrated bra

Abstract

The utility model relates to a mould cup and bottom band integrated bra, which comprises shoulder straps, back buckles, cups, a heart-shaped part, side bands, plastic bones, rear bands, bottom bands and the like, mould cups of the cups and one part of the bottom bands are made into mould cup and bottom band integrated structural components which are in hard connection, the turning positions between the mould cups and the bottom bands can be thickened or are provided with reinforcing elements such as frameworks or net surfaces, and the wide and large bottom bands are used as supporting points. Force transmission is achieved by means of hard connection between the lower band and the mold cups and the reinforcing elements, the breasts are strongly supported, so that the breasts are stiff and attractive, meanwhile, compression of shoulder straps on the shoulders and compression of the breasts caused by the fact that the cups are pulled by the shoulder straps are relieved, and comfort of a large-breast user is improved.

Description

Technical Field

[0001] The present application belongs to the technical field of bra design and production, and specifically relates to a bra with integrated cup and pull-down mechanism and a method thereof. Background Art

[0002] To prevent premature sagging of the breasts and to ensure wearing comfort, women with large breasts require bras with good support effects. In the prior art, the cup and the lower strap are two independent parts, and the two are softly connected. The support of the cup for the breasts mainly comes from the direct support between the lower end of the cup and the chest wall or the indirect support between the cup and the chest wall with the help of structures such as steel rings. On the one hand, the support is insufficient, and on the other hand, the local pressure on the chest wall causes skin damage. In addition, the shoulder straps bear too much lifting responsibility, causing shoulder pain, and the shoulder straps pull the cups to compress the breasts, involving the most prominent parts of the breasts, such as the nipple and areola area, causing chest discomfort or even disease. Summary of the invention

[0003] 1. Key technical issues to be addressed.

[0004] Changing the connection structure between the cup and the lower strap can enhance the support of the bra, making the breasts appear upright and beautiful. At the same time, it can relieve the pressure on the shoulders caused by the shoulder straps and the pressure on the breasts caused by the shoulder straps pulling the cups, meeting the needs of large-breasted users to wear healthy and comfortable bras.

[0005] (2) Technical solution

[0006] On the one hand, the present application provides a cup-and-flap integrated bra, which may include shoulder straps, a back clasp, a cup, a front panel, a gore, side ratios, ribs, a back ratio, a bottom flap, a bottom strap, and an upper strap, wherein the cup includes a cup, and the cup and the bottom flap may be rigidly connected to form a cup-and-flap integrated structure for providing support for the breasts.

[0007] Optionally, the mold cup and the lower pick of the mold cup and lower pick integrated structure in the embodiment of the present application can be made of the same material to reduce the production cost.

[0008] Optionally, the mold cup and the lower pick of the mold cup and lower pick integrated structure in the embodiment of the present application can be made of different materials, and the lower pick is made of relatively soft material to improve wearing comfort.

[0009] Optionally, the mold cup lower pick integrated structure of the embodiment of the present application may include a skeleton element, and the skeleton element is arranged at the connecting portion between the mold cup and the lower pick to enhance the strength of the lower pick in supporting the mold cup.

[0010] Optionally, the mold cup lower pick integrated structure of the embodiment of the present application may include a thickened area element, and the thickened area element is arranged at the connecting portion between the mold cup and the lower pick to enhance the strength of the lower pick in supporting the mold cup.

[0011] Optionally, the mold cup lower pick integrated structure of the embodiment of the present application may include a mesh element, and the mesh element may be arranged on the outer side of the mold cup lower pick integrated structure to increase the strength of the mold cup lower pick integrated structure.

[0012] Optionally, the mold cup lower pick integrated structure of the embodiment of the present application may include a multi-layer mesh element, and the multi-layer mesh element may be arranged on the inner side or outer side of the mold cup lower pick integrated structure, or stacked in multiple layers, or staggered, to increase the strength of the mold cup lower pick integrated structure.

[0013] Optionally, the mesh element of the embodiment of the present application is made of elastic material, and the elastic material includes one or a combination of polymer plastics, natural fibers, artificial synthetic fibers, biosynthetic fibers, aluminum-magnesium alloys, titanium alloys, and silicone.

[0014] Optionally, the support force data of the integrated mold-cup and under-cup structure of the mold-cup and under-cup integrated bra in the embodiment of the present application can be calculated and marked for the user to make an accurate selection.

[0015] Preferably, the support force data of the shoulder straps of the integrated bra with cup-pull-down in the embodiment of the present application can be measured and marked for users to make accurate selections.

[0016] Optionally, the hard connection length between the mold cup and the lower pick of the mold cup and lower pick integrated structure in the embodiment of the present application is 1 cm - 10 cm, preferably 2 cm - 5 cm.

[0017] Optionally, the lower pick width of the mold cup lower pick integrated structure in the embodiment of the present application is 0.5 cm - 5 cm, preferably 2 cm - 2.5 cm.

[0018] Optionally, the bottom pick thickness of the mold cup bottom pick integrated structure in the embodiment of the present application is 0.1 cm - 1 cm, preferably 0.25 cm - 0.5 cm.

[0019] On the other hand, the present application provides a method for manufacturing a mold cup under-pull integrated bra, which may include the following steps:

[0020] Step 1: Design the integrated structure of the mold cup bottom strip;

[0021] Step 2: 3D modeling, mold making, mold opening, and obtaining the mold cup bottom stripping integrated structural components;

[0022] Step 3: Use the mold cup and lower pull integrated structural component to produce a mold cup and lower pull integrated bra.

[0023] Optionally, the method for manufacturing the mold-cup pull-down integrated bra of the embodiment of the present application may further include:

[0024] Step 01: Use a smart wearable device to collect cup mold lowering parameters and customize the cup mold lowering integrated structural component.

[0025] Optionally, the method for manufacturing the mold-cup pull-down integrated bra of the embodiment of the present application may further include:

[0026] Step 02: 3D print the mold cup lower integrated structural component.

[0027] Optionally, the method for manufacturing the mold-cup pull-down integrated bra of the embodiment of the present application may further include:

[0028] Step 03: Design the mold cup and lower plate separately;

[0029] Step 04: Make the mold cup and the bottom rack separately;

[0030] Step 05: The mold cup and the lower jaw are rigidly connected to form an integrated structural component.

[0031] Optionally, the method for manufacturing the mold-cup pull-down integrated bra of the embodiment of the present application may further include:

[0032] Step 06: Design and manufacture reinforcing elements, which may include skeleton elements, thickened area elements, and mesh elements.

[0033] Optionally, the method for manufacturing the mold-cup pull-down integrated bra of the embodiment of the present application may further include:

[0034] Step 07: Customize the support strength of the mold cup and lower rail integrated structural components according to the user's breast weight. Specifically, it may include the selection of manufacturing materials, material thickness, hard connection structure design between mold cup and lower rail, mold cup and lower rail connection length, lower rail width, and the design, production and setting of reinforcement components.

[0035] Optionally, the method for manufacturing the mold-cup pull-down integrated bra of the embodiment of the present application may further include:

[0036] Step 08: For users with unequal breast sizes, the volume and weight of both breasts are accurately measured, and a personalized mold cup is designed to make the appearance of both cups consistent. The personalized mold cup is stripped of integrated structural components and reinforcing elements to ensure that both breasts can obtain the exact support effect.

[0037] (III) Beneficial effects.

[0038] 1. A bra includes multiple parts, wherein the cup is the main body for wrapping and supporting the breast, and the shoulder straps, side braces, back braces, underwires, underbelly and bends are all directly or indirectly involved in supporting the breast. In the bras of the prior art, the mold cup and underbelly of the cup are softly connected, which reduces the effect of the cup in supporting the breast, and the shoulder straps are under too much pressure, causing shoulder pain for users with large breasts. The mold cup and underbelly integrated bra of the present application has a hard connection between the mold cup and underbelly, and a thickening area element, a skeleton element or a mesh element can be provided at the connection between the mold cup and underbelly, so as to transform the weak linear support between the mold cup and the chest of the bras of the prior art into the stronger band support of the mold cup and underbelly integrated bra of the present application. On the one hand, the breasts of users with large breasts are well supported, which can prevent or delay sagging, and the breasts appear upright and beautiful. On the other hand, the pressure on the chest and shoulders is reduced, and the comfort of wearing the bra for users with large breasts is improved.

[0039] 2. Compared with the prior art bra process in which the cup and the lower flap are manufactured separately and then sewn together, the manufacturing process of the mold cup and lower flap integrated structural component of the present application is not complicated. For example, when sewing the cup and the lower flap, one or more frame elements or mesh elements can be welded or sewn at the connection to achieve the enhanced support effect of the hard connection. For example, when designing and manufacturing the mold cup, the mold cup lower flap is directly designed and manufactured as an integrated structure. The same or different materials can be used, and the range of the hard connection between the mold cup and the lower flap of the mold cup and lower flap integrated structure can be cut as needed. The mold cup part is the main structure of the bra cup, and the lower flap part is the main structure of the bra lower flap. The manufacturing process flow of the mold cup and lower flap integrated bra of the present application is completely consistent with the conventional bra manufacturing process flow.

[0040] 3. The existing bras are generally marked with cup type and size, but it is difficult to meet the personalized needs of users with large breasts. For example, the weight of the user's breasts is known, but when the user chooses a bra, it is unknown whether the bra can provide a definite support effect, which makes it difficult to choose. The whole process of the cup-under-bra integrated bra of the present application, from design to material selection to production, the support force and expected support effect that the cup-under-bra integrated structure can provide are known, and the support force and expected support effect that the shoulder strap structure can provide are known. The support force and expected support effect of the cup-under-bra integrated structure and the shoulder strap structure of the bra can be clearly marked on the identification plate or identification code to meet the personalized choices of users with large breasts.

[0041] 4. Customize the integrated structure of the mold cup and the bottom of the mold cup as needed to ensure that the integrated structure of the mold cup and the bottom of the mold cup are sufficient to support the weight of both breasts and have redundancy, so that users with large breasts can feel almost no shoulder pain when wearing it, thereby improving wearing comfort. BRIEF DESCRIPTION OF THE DRAWINGS

[0042] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.

[0043] In addition, the drawings are only schematic illustrations of the present application and are not necessarily drawn to scale, and the method flow is not implemented according to the step sequence number. The same reference numerals in the figures represent the same or similar parts, and their repeated description will be omitted. Some of the block diagrams shown in the drawings are functional entities, which do not necessarily correspond to physically or logically independent entities, and these functional entities can be implemented in one or more hardware modules or a combination of hardware and software.

[0044] Figure 1 It is a schematic diagram of the front structure of a mold cup lower pull-out integrated component in an embodiment of the present application.

[0045] Figure 2 It is a schematic diagram of the side structure of a mold cup lower pull-out integrated component in an embodiment of the present application.

[0046] Figure 3 It is a schematic diagram of the side structure of an additional thickened area element of a mold cup lower pull-out integrated component in an embodiment of the present application.

[0047] Figure 4 It is a schematic diagram of the front structure of an additional skeleton element of a mold cup lower pull-out integrated component in an embodiment of the present application.

[0048] Figure 5 It is a schematic diagram of the front structure of an additional mesh element of a mold cup lower pull-out integrated component in an embodiment of the present application.

[0049] Figure 6 It is a schematic diagram of the side structure of an additional outer mesh element of a mold cup lower pull-out integrated component in an embodiment of the present application.

[0050] Figure 7 It is a schematic diagram of the side structure of an additional inner mesh element of a mold cup lower pull-out integrated component in an embodiment of the present application.

[0051] Figure 8 It is a schematic diagram of the side structure of an integrated mold cup lower stripping component with additional inner mesh surface elements and outer mesh surface elements in an embodiment of the present application.

[0052] Fig. 9 It is a schematic diagram of the side structure of an integrated mold cup lower stripping component and an additional outer multi-layer mesh element in an embodiment of the present application.

[0053] Fig.10It is a schematic diagram of the manufacturing process of a mold-cup pull-down integrated bra according to the first embodiment of the present application.

[0054] Fig.11 It is a schematic diagram of the manufacturing process of a mold cup pull-down integrated bra according to the second embodiment of the present application.

[0055] Fig.12 It is a schematic diagram of the manufacturing process of a mold-cup pull-down integrated bra according to the third embodiment of the present application.

[0056] Fig.13 It is a schematic diagram of the manufacturing process of a mold-cup pull-down integrated bra according to the fourth embodiment of the present application. DETAILED DESCRIPTION

[0057] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments of the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0058] It should be noted that all directional indications in the embodiments of the present application (such as up, down, single, double, inside, outside...) are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.

[0059] In addition, the descriptions of "one", "two", etc. in this application are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "one" or "two" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this application.

[0060] See also Figure 1-Figure 9 The present application provides a cup-and-bottom integrated bra, which may include shoulder straps, a back buckle, a cup, a front panel, a heart, side ratios, ribs, a back ratio, a bottom panel, a bottom strap, and an upper strap. The cup may include a cup 1, and the cup 1 and the bottom panel 2 may be rigidly connected to form a cup-and-bottom integrated structure for providing strong support for the breasts of users with large breasts.

[0061] like Figure 1 , Figure 2As shown, the mold cup and lower strip integrated structure of one embodiment of the present application may include a mold cup 1 and a lower strip 2, wherein the mold cup and lower strip integrated structure only shows the mold cup and lower strip integrated structure of a single-sided bra, the mold cup 1 is a full cup, the lower strip 2 is a part of the lower strip 2 of a conventional bra, and the lower end of the mold cup 1 is partially hard-connected to the lower strip 2 to form an integrated structure. It can be understood that the mold cup 1 can also be a 3 / 4 cup, a 5 / 8 cup or a 1 / 2 cup, and the lower strip 2 can also be the entire lower strip 2 of a conventional bra.

[0062] In addition, the length of the hard connection between the mold cup 1 and the lower strip 2 of the mold cup and lower strip integrated structure of the embodiment of the present application can be 1 cm - 10 cm, preferably 2 cm - 5 cm. Generally, in order to enhance the hard connection effect between the mold cup 1 and the lower strip 2, the length of the hard connection between the mold cup 1 and the lower strip 2 can be appropriately increased. The width of the lower strip 2 of the mold cup and lower strip integrated structure of the embodiment of the present application can be 0.5 cm - 5 cm, preferably 2 cm - 2.5 cm. Generally, in order to enhance the supporting effect and reduce the pressure on the chest wall, the width of the lower strip 2 can be appropriately widened. However, if the width of the strip 2 is too wide, it will be inconvenient to wear and may also affect abdominal breathing. The thickness of the lower strip 2 of the mold cup and lower strip integrated structure of the embodiment of the present application is 0.1 cm - 1 cm, preferably 0.25 cm - 0.5 cm. Generally, in order to enhance the supporting effect, the thickness of the lower strip 2 can be appropriately increased. However, if the thickness of the lower strip 2 is too thick, it will easily form a step at the bottom of the bra, affecting the beauty of the bra.

[0063] In some embodiments, the mold cup 1 and the lower flap 2 of the mold cup and lower flap integrated structure can be made of different materials. Usually, the mold cup 1 is made of higher hardness and elastic materials, such as thicker upright cotton, silicone with a hardness index of more than 60 degrees, and high molecular synthetic fibers, to provide wrapping and strong support for the breasts, while the lower flap 2 is made of lower soft materials, such as silicone with a hardness index of less than 45 degrees, to increase wearing comfort.

[0064] In some embodiments, the mold cup 1 and the lower pick 2 of the mold cup and lower pick integrated structure can be made of the same material, but the material thickness in the mold cup 1 area and the lower pick 2 area is different.

[0065] like Figure 3 As shown, the mold cup and lower pick integrated structure of the embodiment of the present application may include a skeleton element 4. The skeleton element 4 may be disposed at the connection between the mold cup 1 and the lower pick 2 to enhance the strength of the lower pick 2 in supporting the mold cup 1. The skeleton element 4 may be pre-designed and molded when manufacturing the mold cup and lower pick integrated structure component, or the skeleton element 4 may be designed and molded separately, and the skeleton element 4 may be sewn or welded at the connection between the mold cup 1 and the lower pick 2 of the manufactured mold cup and lower pick integrated structure component.

[0066] The mold cup lower pull-out integrated structure of the embodiment of the present application includes three frame elements 4. In fact, the number of frame elements 4 can be set as needed, and can be one, two or more than three. In addition, the length, width, thickness and shape of the frame element 4 can be made as needed.

[0067] like Figure 4 As shown, the mold cup lower pick integrated structure of the embodiment of the present application may include a thickening zone element 3. The thickening zone element 3 may be arranged at the connection between the mold cup 1 and the lower pick 2, and is used to enhance the strength of the lower pick 2 in supporting the mold cup 1. The thickening zone element 3 may be pre-designed and molded when manufacturing the mold cup lower pick integrated structural component, or the thickening zone element 3 may be designed and molded separately, and the thickening zone element 3 may be sewn or welded at the connection between the mold cup 1 and the lower pick 2 of the manufactured mold cup lower pick integrated structural component.

[0068] In addition, the length, width, thickness and shape of the thickened zone element 3 can be made as needed. It can be made of the same material as the mold cup 1 and the lower pick 2, or it can be made of a different material from the mold cup 1 and the lower pick 2.

[0069] See also Figure 5-Figure 9 The mold cup lower pick integrated structure of the embodiment of the present application may include a mesh element 5 for increasing the support strength of the mold cup lower pick integrated structure.

[0070] like Figure 6 As shown, the mesh element 5 of the embodiment of the present application is a single layer and can be arranged outside the mold cup bottom integrated structure. Figure 7 As shown, the mesh element 5 of the embodiment of the present application is a single layer and can be arranged inside the mold cup bottom integrated structure. Figure 8 As shown, the mesh element 5 of the embodiment of the present application may include a mesh element 5A and a mesh element 5B, and the mesh element 5A and the mesh element 5B may be disposed on the inner side and the outer side of the mold cup bottom integrated structure, respectively. Fig. 9 As shown, the mesh element 5 of the embodiment of the present application includes a mesh element 5C and a mesh element 5D. The mesh element 5C and the mesh element 5D can be arranged outside the mold cup lower integrated structure, and the mesh element 5C and the mesh element 5D are arranged in a staggered manner.

[0071] In addition, in some embodiments, the mold cup lower pick integrated structure may include a plurality of mesh elements 5, and the mesh elements 5 may be arranged on the inner side or the outer side of the mold cup lower pick integrated structure, or may be stacked in multiple layers, or may be stacked in a staggered manner.

[0072] In addition, in some embodiments, the mesh element 5 is made of elastic material, and the elastic material may include one or a combination of polymer plastics, artificial synthetic fibers, aluminum-magnesium alloys, titanium alloys, and silicone.

[0073] In some embodiments, a human model or a model wears an integrated bra with a cup and a drawstring, and the breast support data of the integrated bra with a cup and a drawstring are actually measured, the breast support effect is semi-quantitatively evaluated, and the breast support data and support effect of the integrated structural components of the bra with a cup and a drawstring are obtained, and the data are clearly marked on the integrated bra with a cup and a drawstring product for users to make accurate choices.

[0074] It should be noted that the format printed on the identification plate or tag of the integrated bra under the mold cup or the bra product can have various expressions, such as the supporting force of the integrated structural component under the mold cup on one side is 500g support strength+, supporting force 600g support strength++, supporting force 700g support strength+++, supporting force 800g support strength++++, supporting force 900g support strength+++++, supporting force 1000g support strength++++++, etc.

[0075] In some embodiments, a human model or a model wears an integrated bra with a drawstring cup, and the breast gravity data borne by the shoulder strap components of the integrated bra with a drawstring cup are actually measured, and the pressure strength of the shoulder strap components on the shoulders is semi-quantitatively evaluated to obtain the shoulder pressure data and pressure strength of the shoulder strap components of the integrated bra with a drawstring cup as shown in Table 2, and clearly mark them on the integrated bra with a drawstring cup product for users to make accurate choices.

[0076] It should be noted that the format printed on the identification plate or tag of the integrated bra with a tuck-under mold cup or the bra product can have various forms of expression. For example, the pressure and compression intensity of the shoulder strap component of the integrated bra with a tuck-under mold cup on one side can be expressed as pressure 50 g compression intensity +, pressure 75 g compression intensity ++, pressure 100 g compression intensity +++, pressure 125 g compression intensity ++++, pressure 150 g compression intensity +++++, pressure 200 g compression intensity ++++++, etc.

[0077] See also Figure 10-13 The present application provides a method for manufacturing a mold-cup-detached integrated bra, which may include a manufacturing process 100 of a mold-cup-detached integrated bra in a first embodiment, a manufacturing process 200 of a mold-cup-detached integrated bra in a second embodiment, a manufacturing process 300 of a mold-cup-detached integrated bra in a third embodiment, and a manufacturing process 400 of a mold-cup-detached integrated bra in a fourth embodiment.

[0078] First embodiment.

[0079] like Fig.10 As shown, a manufacturing process 100 of a mold-cup pull-down integrated bra according to an embodiment of the present application may include at least the following steps.

[0080] 110: Design the integrated structure of the mold cup bottom.

[0081] Specifically, it may include that when the mold cup is designed by the conventional method, the lower end area of ​​the mold cup is enlarged to add an area that was originally a part of the lower flap of a conventional bra, thereby presenting an integrated mold cup and lower flap structure; or the mold cup element is designed by the conventional method, and in addition, a lower flap element is designed separately, the length of which is shorter than the lower flap of a conventional bra, the width of which is basically the same as the lower flap of a conventional bra, and the thickness of which is thicker than the lower flap of a conventional bra, and the lower flap element is used to establish a hard connection with the mold cup element designed by the conventional method by sewing or welding.

[0082] In some embodiments, the length of the hard connection between the mold cup and the lower pick can be 1 cm - 10 cm, preferably 2 cm - 5 cm; the lower pick width of the mold cup and lower pick integrated structure can be 0.5 cm - 5 cm, preferably 2 cm - 2.5 cm; the lower pick thickness of the mold cup and lower pick integrated structure is 0.1 cm - 1 cm, preferably 0.25 cm - 0.5 cm.

[0083] 120: 3D modeling, mold making, mold opening, and obtaining the mold cup bottom-pull integrated structural components.

[0084] According to the mold cup lower pick-up integrated structure or mold cup component lower pick-up component parameters designed in step 110, 3D modeling, mold making, and mold opening are performed to obtain a mold cup lower pick-up integrated structural component or a mold cup component lower pick-up component. The mold cup component lower pick-up component is hard-connected by suturing or welding to become a mold cup lower pick-up integrated structural component.

[0085] In some embodiments, the hard connection between the mold cup and the lower rail of the mold cup and lower rail integrated structure can be up to 10 cm in length, which can provide a support force of 800 g for a single breast, and the support strength reaches ++++. If used for a bra with a single breast weight less than 800 g, the hard connection between the mold cup and the lower rail of the mold cup and lower rail integrated structure can be appropriately cut, and its length can be reduced to 8 cm or less.

[0086] In some embodiments, the mold cup element and the lower pick element are made of the same material. In other embodiments, the mold cup element and the lower pick element are made of different materials.

[0087] 130: A mold cup and under-cup integrated bra is manufactured by using a mold cup and under-cup integrated structural component.

[0088] The mold cup and bottom rail integrated structural component prepared in step 120 is made into the main part of the cup and bottom rail, and is sewn with conventional bra components such as shoulder straps, side ratios, underwire positions, heart, bottom rail, bend, back ratio, and buttons to produce a mold cup and bottom rail integrated bra.

[0089] It should be noted that the front side of the mold cup part of the mold cup and lower pull integrated structural component can be covered with the front panel and lace, the back side of the mold cup part can be covered with the back panel, and the front and back sides of the lower pull part of the mold cup and lower pull integrated structural component can be covered with elastic fibers.

[0090] In some embodiments, the support force and support strength provided by the integrated structure component under the mold cup for one breast can be accurately measured, and the integrated bra under the mold cup can identify the support force data and support strength of the integrated structure component under the mold cup. In addition, the support force and support strength provided by the shoulder strap component can be accurately measured, and the integrated bra under the mold cup can identify the pressure data and compression strength of the shoulder strap component on the shoulder.

[0091] Second embodiment.

[0092] like Fig.11 As shown, a manufacturing process 200 of a mold-cup pull-down integrated bra according to an embodiment of the present application may include at least the following steps.

[0093] 210: Design the integrated structure of the mold cup bottom.

[0094] In some embodiments, see step 110 .

[0095] 220: 3D modeling, mold making, mold opening, and obtaining the mold cup bottom-stripping integrated structural components.

[0096] In some embodiments, see step 120 .

[0097] 230: Designing and manufacturing a reinforcing element for the mold cup bottom pull-out integrated structure may include at least the following steps.

[0098] 232: Design and manufacture skeleton components.

[0099] In some embodiments, the length, width, thickness, shape, and quantity of the skeleton elements can be designed and manufactured as needed. The skeleton elements can be designed as an integral component together with the mold cup lower ejection integrated structure when manufacturing the mold cup lower ejection integrated structural component, and 3D modeling, mold making, and mold opening can be performed to obtain the mold cup lower ejection integrated structural component containing the skeleton elements.

[0100] In some embodiments, the frame elements are designed and molded separately, and one or more frame elements are sewn or welded at the connection between the mold cup and the lower plate of the mold cup and lower plate integrated structural component manufactured in step 220. In addition, the frame elements can also be configured in conventional bras as needed to provide strong support and good support effect for the breasts of large-breasted users.

[0101] 234: Design and manufacture thickening zone components.

[0102] In some embodiments, the length, width, thickness, shape, and quantity of the thickening zone elements can be designed and manufactured as needed. The thickening zone elements can be designed as an integral component together with the mold cup lower ejection integrated structure when manufacturing the mold cup lower ejection integrated structural component, and 3D modeling, mold manufacturing, and mold opening can be performed to obtain the mold cup lower ejection integrated structural component containing the thickening zone elements.

[0103] In some embodiments, the thickening zone element is designed and molded separately, and one or more thickening zone elements are sewn or welded at the connection between the mold cup and the lower rail of the mold cup and lower rail integrated structural component manufactured in step 220. In addition, the thickening zone element can also be configured in a conventional bra as needed to provide strong support and good support effect for the breasts of large-breasted users.

[0104] 236: Design and manufacture mesh components.

[0105] In some embodiments, the length, width, thickness, shape and quantity of the mesh element can be designed and manufactured as required. The mesh element is usually made of elastic material, which can include one or a combination of polymer plastics, artificial synthetic fibers, biosynthetic fibers, aluminum-magnesium alloys, titanium alloys and silica gel.

[0106] like Figure 6 As shown, the mesh element 5 in some embodiments is a single layer, which can be sewed or welded to the outer side of the integrated structure of the mold cup 1 and the lower rib 2 made in step 220. Figure 7 As shown, the mesh element 5 in some embodiments is a single layer, which can be sewed or welded to the inner side of the integrated structure of the mold cup 1 and the lower rib 2 made in step 220. Figure 8 As shown, in some embodiments, the mesh element 5 is two layers, which can be sewn or welded to the inner and outer sides of the integrated structure of the mold cup 1 and the lower rib 2 made in step 220. Fig. 9 As shown, the mesh element 5 in some embodiments is two-layered, which can be sewn or welded to the outer side of the integrated structure of the mold cup 1 and the lower rib 2 made in step 220, and the two-layered mesh element 5 in some embodiments is arranged in a staggered manner.

[0107] In some embodiments, the mold cup and under-cup integrated structure may include multiple layers of mesh elements, which may be sewn or welded to the inner side or outer side of the mold cup and under-cup integrated structure formed in step 220, or may be stacked in multiple layers or stacked in a staggered manner. Taking advantage of the mesh elements' light weight, breathability, water permeability, and quantifiable support, the mesh elements may be designed and manufactured as required, and may also be cut and configured as required on the mold cup and under-cup integrated bra or conventional bra, thereby providing strong support and good support effects for the breasts of large-breasted users.

[0108] 240: A mold-cup under-pull integrated bra is manufactured by using a mold-cup under-pull integrated structural component and its reinforcing element.

[0109] The cup and rake integrated structural component including the skeleton element or the thickened area element or the mesh element prepared in step 230 is made into the main part of the cup and rake, and is sewn with conventional bra components such as shoulder straps, side ratios, underwire, heart, rake, bend, back ratio, and buttons to produce a cup and rake integrated bra containing a reinforcing element.

[0110] It should be noted that the front side of the mold cup part of the mold cup and lower pull integrated structural component can be covered with the front panel and lace, the back side of the mold cup part can be covered with the back panel, and the front and back sides of the lower pull part of the mold cup and lower pull integrated structural component can be covered with elastic fibers.

[0111] In addition, the independently manufactured frame element or thickened area element or mesh element can also be sewn or welded to the outer side of the mold cup under-molded integrated bra after the mold cup under-molded integrated bra is manufactured.

[0112] In some embodiments, the support force and support strength provided by the mold-cup under-grip integrated structural component including the reinforcing element for one breast can be accurately measured, and the mold-cup under-grip integrated bra can indicate the support force and support strength of the mold-cup under-grip integrated structural component.

[0113] Third embodiment.

[0114] like Fig.12 As shown, a manufacturing process 300 of a mold-cup pull-down integrated bra according to an embodiment of the present application may include at least the following steps.

[0115] 310: Design the integrated structure of mold cup bottom stripping.

[0116] In some embodiments, see step 110 .

[0117] 320: 3D modeling and 3D printing to obtain the integrated structural components of the mold cup.

[0118] According to the mold cup lower pick-up integrated structure or mold cup component lower pick-up component parameters designed in step 310, 3D modeling and 3D printing are performed to obtain the mold cup lower pick-up integrated structure component or the mold cup component lower pick-up component. The mold cup component lower pick-up component is hard-connected by suturing or welding to become the mold cup lower pick-up integrated structure component.

[0119] In some embodiments, the mold cup element and the lower pick element are made of the same material. In other embodiments, the mold cup element and the lower pick element are made of different materials.

[0120] 330: A mold cup and under-pull integrated bra is produced by using a mold cup and under-pull integrated structural component.

[0121] In some embodiments, referring to step 130, a molded cup pull-down integrated bra is produced.

[0122] In some embodiments, referring to steps 230 and 240, a cup-pull-down integrated bra comprising reinforcing elements is manufactured.

[0123] Fourth embodiment.

[0124] like Fig.13 As shown, a manufacturing process 400 of a mold-cup pull-down integrated bra according to an embodiment of the present application may include at least the following steps.

[0125] 410: Personalized design of mold cup bottom integrated structure.

[0126] 412: The support strength of the integrated structural component under the mold cup is personalized according to the user's breast weight.

[0127] Specifically, it may include the selected manufacturing material type, material thickness, hard connection structure design between mold cup and lower rail, mold cup lower rail connection length, lower rail width, etc., and accurate measurement to ensure that the mold cup and lower rail integrated structure produces a bra with integrated cup and lower rail to achieve the expected support strength.

[0128] In addition, referring to step 230, a reinforcing element, such as a skeleton element, a thickened area element or a mesh element, may also be designed. The mold cup under-grip integrated structural component or the mold cup under-grip integrated structural component including the reinforcing element may provide sufficient or even slightly redundant support and support effect for the user's breast.

[0129] In addition, the material type, material thickness, and width of the shoulder straps are also designed as needed to accurately measure the pressure the shoulder straps are expected to bear, providing users with large breasts with no or slight shoulder burden.

[0130] 414: For large-breasted users with unequal breasts, the volume and weight of the breasts are accurately calculated in advance, and the mold cup under-grip integrated structural component is personalized designed, so that the expected appearance of the two cups is consistent, and at the same time, the breasts on both sides can be fully and well wrapped. Referring to step 412, the mold cup under-grip integrated structural component or the mold cup under-grip integrated structural component including a reinforcing element is personalized designed, so that both breasts can obtain accurate support and support effect.

[0131] 420: 3D modeling, mold opening or 3D printing to obtain the mold cup bottom integrated structural parts.

[0132] 422: 3D modeling, mold making, mold opening, and obtaining a mold cup bottom-molding integrated structural component or a mold cup bottom-molding integrated structural component including a reinforcing element.

[0133] In some embodiments, referring to step 110, a mold cup lower pick-up integrated structural component or a mold cup element lower pick-up component is obtained, and the mold cup element lower pick-up component is hard-connected by sewing or welding to become a mold cup lower pick-up integrated structural component.

[0134] In some embodiments, referring to step 230 , a reinforcing element is obtained to produce a mold cup lower pull-out integrated structural component including the reinforcing element.

[0135] 424: 3D modeling and 3D printing to obtain a mold cup undercut integrated structural component or a mold cup undercut integrated structural component including a reinforcing element.

[0136] In some embodiments, referring to step 320, a mold cup lower ejection integrated structural component or a mold cup lower ejection integrated structural component including a reinforcing element is obtained.

[0137] 430: A personalized bra with integrated cup and undercut is produced by using the cup and undercut integrated structural components.

[0138] In some embodiments, referring to step 130, a personalized molded cup integrated bra is produced.

[0139] In some embodiments, referring to steps 230 and 240, a personalized molded cup integrated bra including a reinforcing element is manufactured.

[0140] The above is only an embodiment of the present application and does not limit the technical scope of the present application. Therefore, any minor modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present application are still within the scope of the technical solution of the present application. Professionals should be aware that professional and technical personnel can use different methods to implement the described functions for each specific application, but such implementation should not be considered to be beyond the scope of the present application.

Claims

1. A bra with integrated cup and bottom zipper, comprising shoulder straps, back buckles, cups, front panels, heart, side panels, ribs, back panels, bottom zipper, bottom strap, and top strap, characterized in that: The cup comprises a mold cup, and the mold cup is rigidly connected to the lower rail to form a mold cup and lower rail integrated structure for providing support for the breast.

2. The cup-pull-down integrated bra according to claim 1, characterized in that: The mold cup and the lower pick of the mold cup and lower pick integrated structure are made of the same material to reduce the production cost.

3. The cup-pull-down integrated bra according to claim 1, characterized in that: The mold cup lower pick integrated structure includes a skeleton element, and the skeleton element is arranged at the connecting portion between the mold cup and the lower pick, and is used to enhance the strength of the lower pick in supporting the mold cup.

4. The cup-pull-down integrated bra according to claim 1, characterized in that: The mold cup lower pick integrated structure includes a thickened area element, and the thickened area element is arranged at the connecting portion between the mold cup and the lower pick, so as to enhance the strength of the lower pick in supporting the mold cup.

5. The mold cup pull-down integrated bra according to any one of claims 1 to 4, characterized in that: The mold cup lower pick-up integrated structure includes a mesh element, and the mesh element is arranged on the outer side of the mold cup lower pick-up integrated structure to strengthen the mold cup lower pick-up integrated structure.

6. The cup-pull-down integrated bra according to claim 5, characterized in that: The mesh element is arranged on the inner side of the mold cup lower pick integrated structure to strengthen the mold cup lower pick integrated structure.

7. The cup-pull-down integrated bra according to claim 5, characterized in that: The mesh element is arranged on the inner side and the outer side of the mold cup lower pick integrated structure, and is used to strengthen the mold cup lower pick integrated structure.

8. The mold cup pull-down integrated bra according to claim 1, characterized in that: The length of the hard connection between the mold cup and the lower pick of the mold cup and lower pick integrated structure is 1 cm - 10 cm; The lower pick width of the mold cup lower pick integrated structure is 0.5 cm - 5 cm; The thickness of the lower pick of the mold cup lower pick integrated structure is 0.1 cm - 1 cm.

9. The mold cup pull-down integrated bra according to claim 1, characterized in that: The breast support force data and support strength data of the mold cup bottom integrated structural component are marked for users to make accurate choices.

10. The mold cup pull-down integrated bra according to claim 1, characterized in that: The shoulder strap pressure data and compression intensity data are marked for users to make accurate choices.

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