Biogas filter
By designing external and built-in scrapers in the biogas filter and using the motor-driven pulley system to achieve lifting and cleaning of the scrapers, the problem of filter element is solved, and the filtering effect and the service life of the equipment are improved.
Patent Information
- Application Number
- CN202420319821.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-21
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-02-21
AI Technical Summary
The filter element of the biogas filter is easily stuck by impurities during use, causing blockage, which affects the filtration effect and requires frequent cleaning.
A biogas filter is designed, equipped with an external scraper and a built-in scraper. The driving pulley and driven pulley are driven by a motor to achieve synchronous rotation of the first screw and the second screw, driving the lifting and lowering of the scraper, making it easy to clean the inner and outer sides of the filter element.
It effectively solves the problem of filter element blockage, improves the filtering effect, reduces the cleaning frequency, and extends the service life of the equipment.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of biogas filters, in particular to a biogas filter. Background Art
[0002] Biogas, also known as marsh gas or biogas, is a mixture consisting primarily of methane and small amounts of hydrogen sulfide, carbon dioxide, and trace amounts of phosphine that occurs naturally in certain geographical swamps, marshes, and bogs. The surface of swamps, marshes, and bogs is initially porous vegetation, which decays to form a crust that prevents oxygen from reaching the organic matter below. This is the condition that allows anaerobic digestion and fermentation of any plant or animal matter, which then produces methane. The trapped methane can escape through any of three main pathways: through the diffusion of methane molecules at the air-water interface, by bubbling out of the water in a process called boiling, or through plant-mediated transport. After purification, the quality of biogas can meet the national natural gas use standards, but biogas contains a large amount of impurities, which can easily cause damage to the purification equipment, and it is necessary to use a filter to filter the biogas before it is purified.
[0003] With respect to the above-mentioned related technologies, the inventor believes that there are the following defects:
[0004] Biogas filters are usually equipped with filter elements for filtering. However, in actual use, impurities are easily attached to the filter elements and cause clogging, which not only affects the filtering effect but also requires frequent cleaning. Therefore, it is necessary to provide a biogas filter to solve the above technical problems. Utility Model Content
[0005] The technical problem to be solved by the utility model is that for a biogas filter, a filter element for filtering is usually provided inside the filter, but in actual use, impurities are easily attached to the filter element and cause blockage, which not only affects the filtering effect, but also requires frequent cleaning. In view of the above-mentioned defects of the prior art, a biogas filter is provided, including a base, a transmission belt is commonly provided on the outer side of a driven pulley and a driving pulley, a movable block is screwed on the outer side of a second screw rod, and an external scraper is fixedly installed on the outer side of the movable block. The utility model is provided with an external scraper and an internal scraper, and by starting a motor, the active pulley, the driven pulley and the transmission belt are coordinated to realize the synchronous rotation of the first screw rod and the second screw rod, so that the movable plate outside the first screw rod drives the internal scraper to rise and fall, and the movable block outside the second screw rod drives the external scraper to rise and fall, so as to facilitate the cleaning of the inside and outside of the filter element, and solves the technical problem that for a biogas filter, a filter element for filtering is usually provided inside the filter, but in actual use, impurities are easily attached to the filter element and cause blockage, which not only affects the filtering effect, but also requires frequent cleaning.
[0006] To achieve the above-mentioned purpose, the technical scheme of the utility model is: a biogas filter comprises a base, a filter barrel is fixedly installed at the bottom of the inner cavity of the base, a mounting seat is fixedly installed at the bottom of the inner cavity of the filter barrel, a groove is opened on the outer side of the mounting seat, and a filter core is arranged inside the mounting seat, a motor is fixedly installed at the bottom of the base, an output shaft of the motor is fixedly connected with a first screw rod which passes through the mounting seat and the groove, a driving pulley is sleeved on the outer side of the first screw rod, and a movable plate is screwed on the outer side of the first screw rod, a built-in scraper is fixedly connected to both ends of the movable plate, and a column connected to the mounting seat is inserted inside the movable plate, a second screw rod is rotatably connected to the bottom of the inner cavity of the filter barrel, a driven pulley is sleeved on the outer side of the second screw rod, a transmission belt is jointly arranged on the outer sides of the driven pulley and the driving pulley, a movable block is screwed on the outer side of the second screw rod, and an external scraper is fixedly installed on the outer side of the movable block.
[0007] It is further provided that three legs are evenly and fixedly mounted on the bottom of the base, and a foot support is fixedly mounted on the lower end of each of the legs.
[0008] It is further provided that a sealing groove and a top cover are respectively provided on the top of the filter barrel, and a sealing ring engaged with the sealing groove is fixedly mounted on the lower surface of the top cover.
[0009] It is further provided that an air inlet pipe is fixedly connected to the outer side of the filter barrel, and an air outlet pipe is fixedly connected to the top of the top cover, and an air outlet pump connected to the top cover is provided on the pipeline of the air outlet pipe.
[0010] It is further provided that an annular plate is fixedly mounted on the lower surface of the top cover, the annular plate is located on the outside of the filter core, and a positioning block plugged with the annular plate is symmetrically fixedly mounted on the outside of the filter core.
[0011] It is further provided that tension springs are symmetrically fixedly installed on the outer side of the annular plate, one end of each tension spring is fixedly connected to an insert penetrating the annular plate, and one end of the insert is plugged into the positioning block.
[0012] It is further provided that the insert is in a T-shaped structure, and the insert is located inside the tension spring.
[0013] Compared with the related art, the biogas filter provided by the utility model has the following beneficial effects:
[0014] The utility model provides a biogas filter, which is provided with an external scraper and an internal scraper. By starting a motor, a driving pulley, a driven pulley and a transmission belt are coordinated to control the synchronous rotation of a first screw rod and a second screw rod, so that a movable plate on the outer side of the first screw rod drives the internal scraper to rise and fall, and at the same time, a movable block on the outer side of the second screw rod drives the external scraper to rise and fall, so as to facilitate cleaning of the inside and outside of the filter element, and solves the technical problem that a biogas filter is usually equipped with a filter element for filtering inside, but impurities are easily attached to the filter element to cause blockage during actual use, which not only affects the filtering effect but also requires frequent cleaning.
[0015] The utility model provides a biogas filter, the upper end of the filter core is located inside the annular plate and is plugged in with a positioning block. By pulling the plug, the tension spring is stretched so that one end of the plug is separated from the interior of the positioning block, thereby facilitating the positioning block to be moved out of the annular plate and facilitating the removal of the filter core. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A schematic structural diagram of a preferred embodiment of a biogas filter provided by the utility model;
[0017] Figure 2 This is a schematic diagram of the internal structure of the filter barrel of the utility model;
[0018] Figure 3 It is a partial enlarged view of the A part of the utility model;
[0019] Figure 4 It is a schematic diagram of the three-dimensional structure of the filter element and the mounting seat of the utility model.
[0020] Numbers in the figure: 1. Leg; 2. Base; 3. Top cover; 4. Air outlet pump; 5. Air outlet pipe; 6. Filter barrel; 7. Air inlet pipe; 8. Sealing groove; 9. First screw rod; 10. External scraper; 11. Movable plate; 12. Mounting seat; 13. Groove; 14. Active pulley; 15. Motor; 16. Transmission belt; 17. Driven pulley; 18. Second screw rod; 19. Filter element; 20. Movable block; 21. Internal scraper; 22. Sealing ring; 23. Insert; 24. Tension spring; 25. Ring plate; 26. Positioning block; 27. Column. DETAILED DESCRIPTION
[0021] In order to facilitate the understanding of the present invention, the present invention will be described more comprehensively with reference to the accompanying drawings. The accompanying drawings show typical embodiments of the present invention.
[0022] Embodiment 1:
[0023] like Figure 1-4As shown, a biogas filter of the utility model comprises a base 2, a filter barrel 6 is fixedly installed at the bottom of the inner cavity of the base 2, a mounting seat 12 is fixedly installed at the bottom of the inner cavity of the filter barrel 6, a groove 13 is opened on the outer side of the mounting seat 12, and a filter element 19 is arranged inside the mounting seat 12, a motor 15 is fixedly installed at the bottom of the base 2, and the output shaft of the motor 15 is fixedly connected to a first screw rod 9 that passes through the mounting seat 12 and the groove 13, a driving pulley 14 is sleeved on the outer side of the first screw rod 9, and the first screw rod 9 A movable plate 11 is screwed on the outer side, and a column 27 connected to the mounting seat 12 is inserted inside the movable plate 11, and the two ends of the movable plate 11 are fixedly connected with the built-in scraper 21. The bottom of the inner cavity of the filter barrel 6 is rotatably connected with a second screw rod 18, and a driven pulley 17 is sleeved on the outer side of the second screw rod 18. A transmission belt 16 is jointly provided on the outer sides of the driven pulley 17 and the driving pulley 14, and a movable block 20 is screwed on the outer side of the second screw rod 18, and an external scraper 10 is fixedly installed on the outer side of the movable block 20.
[0024] like Figure 1 As shown, three legs 1 are evenly and fixedly installed at the bottom of the base 2, and a foot support is fixedly installed at the lower end of each leg 1, so that the filter is supported at a certain height.
[0025] During implementation, an external scraper 10 and an internal scraper 21 are provided. By starting the motor 15, the active pulley 14, the driven pulley 17 and the transmission belt 16 are coordinated to control the synchronous rotation of the first screw rod 9 and the second screw rod 18, so that the movable plate 11 outside the first screw rod 9 drives the internal scraper 21 to rise and fall, and the movable block 20 outside the second screw rod 18 drives the external scraper 10 to rise and fall, so as to facilitate the cleaning of the inside and outside of the filter element 19, and solves the technical problem that the biogas filter is usually equipped with a filter element for filtering inside, but in actual use, impurities are easy to adhere to the filter element and cause blockage, which not only affects the filtering effect but also requires frequent cleaning.
[0026] Embodiment 2:
[0027] like Figure 1-4As shown, on the basis of embodiment 1, the utility model provides a technical solution: a sealing groove 8 and a top cover 3 are respectively provided on the top of the filter barrel 6, a sealing ring 22 engaged with the sealing groove 8 is fixedly installed on the lower surface of the top cover 3, an air inlet pipe 7 is fixedly connected to the outer side of the filter barrel 6, and an air outlet pipe 5 is fixedly connected to the top of the top cover 3, an air outlet pump 4 connected to the top cover 3 is arranged on the pipe of the air outlet pipe 5, an annular plate 25 is fixedly installed on the lower surface of the top cover 3, the annular plate 25 is located on the outer side of the filter element 19, and a positioning block 26 plugged with the annular plate 25 is symmetrically fixedly installed on the outer side of the filter element 19, and a tension spring 24 is symmetrically fixedly installed on the outer side of the annular plate 25, one end of each tension spring 24 is fixedly connected to a plug 23 penetrating the annular plate 25, one end of the plug 23 is plugged with the positioning block 26, the plug 23 is T-shaped, and the plug 23 is located inside the tension spring 24.
[0028] During implementation, the upper end of the filter element 19 is located inside the annular plate 25 and is plugged into the positioning block 26. By pulling the plug 23, the tension spring 24 is stretched, so that one end of the plug 23 is separated from the interior of the positioning block 26, thereby facilitating the positioning block 26 to be moved out of the annular plate 25 and facilitating the removal of the filter element 19.
[0029] When the present technical solution is used, the outlet pump 4 is started, and the biogas is introduced into the interior of the filter barrel 6 through the air inlet pipe 7, so that the biogas is filtered by the filter element 19 and discharged from the outlet pipe 5. When the filter element 19 needs to be cleaned, the motor 15 is started, and the driving pulley 14, the driven pulley 17 and the transmission belt 16 are coordinated to make the first screw 9 and the second screw 18 rotate synchronously, thereby driving the outer movable plate 11 to drive the internal scraper 21 to rise and fall, and at the same time, the movable block 20 outside the second screw 18 drives the external scraper 10 to rise and fall, so as to clean the inside and outside of the filter element 19. When the filter element 19 needs to be disassembled, the top cover 3 is first removed to make the sealing ring 22 connected thereto detach from the inside of the sealing groove 8, and then the plug 23 is pulled to stretch the tension spring 24, so that one end of the plug 23 is detached from the inside of the positioning block 26, and finally the positioning block 26 is moved out of the inside of the annular plate 25 to disassemble the filter element 19.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A biogas filter, comprising a base (2), characterized in that: A filter barrel (6) is fixedly mounted on the bottom of the inner cavity of the base (2), a mounting seat (12) is fixedly mounted on the bottom of the inner cavity of the filter barrel (6), a groove (13) is provided on the outer side of the mounting seat (12), and a filter core (19) is arranged inside the mounting seat (12), a motor (15) is fixedly mounted on the bottom of the base (2), an output shaft of the motor (15) is fixedly connected to a first screw rod (9) penetrating the mounting seat (12) and the groove (13), a driving pulley (14) is sleeved on the outer side of the first screw rod (9), and a movable plate (19) is screwed on the outer side of the screw rod (9). 1), the two ends of the movable plate (11) are fixedly connected with a built-in scraper (21), and the inside of the movable plate (11) is plugged with a column (27) connected to the mounting seat (12), the bottom of the inner cavity of the filter barrel (6) is rotatably connected with a second screw rod (18), the outer side of the second screw rod (18) is sleeved with a driven pulley (17), the outer sides of the driven pulley (17) and the driving pulley (14) are jointly provided with a transmission belt (16), the outer side of the second screw rod (18) is screwed with a movable block (20), and the outer side of the movable block (20) is fixedly installed with an external scraper (10).
2. A biogas filter according to claim 1, characterized in that: Three legs (1) are evenly and fixedly mounted on the bottom of the base (2), and a foot support is fixedly mounted on the lower end of each leg (1).
3. A biogas filter according to claim 1, characterized in that: The top of the filter barrel (6) is respectively provided with a sealing groove (8) and a top cover (3), and a sealing ring (22) engaged with the sealing groove (8) is fixedly mounted on the lower surface of the top cover (3).
4. A biogas filter according to claim 3, characterized in that: An air inlet pipe (7) is fixedly connected to the outside of the filter barrel (6), and an air outlet pipe (5) is fixedly connected to the top of the top cover (3). An air outlet pump (4) connected to the top cover (3) is arranged on the pipeline of the air outlet pipe (5).
5. A biogas filter according to claim 3, characterized in that: An annular plate (25) is fixedly mounted on the lower surface of the top cover (3), the annular plate (25) is located outside the filter core (19), and a positioning block (26) plugged into the annular plate (25) is symmetrically fixedly mounted on the outside of the filter core (19).
6. A biogas filter according to claim 5, characterized in that: Tension springs (24) are symmetrically fixedly installed on the outer side of the annular plate (25), one end of each tension spring (24) is fixedly connected to an insert (23) penetrating the annular plate (25), and one end of the insert (23) is plugged into a positioning block (26).
7. A biogas filter according to claim 6, characterized in that: The insert (23) has a T-shaped structure, and the insert (23) is located inside the tension spring (24).