Gas-liquid separator

By setting a spiral plate and baffle in the gas-liquid separator to increase the contact area and residence time between the liquid phase and the filter cartridge, the problem of incomplete gas-liquid separation in the prior art is solved, and a more efficient gas-liquid separation effect is achieved, making the exhausted gas drier.

CN222534422UActive Publication Date: 2025-02-28BAIPU ENVIRONMENTAL PROTECTION EQUIPMENT (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202420726055.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2025-02-28
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

During the separation process, existing gas-liquid separators are difficult to quickly disperse the gas-liquid mixed phase evenly in a short time, resulting in the liquid phase not being completely separated, affecting the subsequent engineering application of the gas.

Method used

A gas-liquid separator is designed, with a filter cartridge and a vertical spiral plate inside. The spiral plate is arranged in the lower part of the filter cartridge, and a baffle is set below, and several holes are opened on the baffle. This design increases the contact area and residence time of the liquid phase and the filter cartridge through the collision of the spiral plate and the structure of the baffle, thereby improving the gas-liquid separation effect.

Benefits of technology

By increasing the contact area and residence time of the liquid phase with the filter cartridge, the gas-liquid separation effect is significantly improved, making the discharged gas more dry, and is suitable for subsequent engineering applications of gas.

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Abstract

The utility model relates to the technical field of gas-liquid separators, and discloses a gas-liquid separator which comprises a separator body, a filter cartridge and a vertical spiral plate are arranged in the separator body, the spiral plate is wound on the lower portion of the filter cartridge, a baffle is arranged below the spiral plate, and a plurality of holes are formed in the baffle. According to the gas-liquid separator, a gas-liquid mixed phase enters the separator body and then impacts the inner wall of the separator body, the gas phase faces upwards, a liquid phase condenses downwards due to gravity settling, but the gravity settling cannot completely separate the liquid phase, and part of the liquid phase is mixed in the gas phase and moves upwards until the liquid phase collides with the spiral plate; after collision, the liquid drops are dispersed into small liquid drops with smaller volume and more quantity, the small liquid drops are mixed in the gas phase and are diffused to the periphery, so that the contact area between the small liquid drops and the filter cartridge is increased, the separation effect is improved, part of the gas phase is dissolved by part of the liquid phase during polymerization and sedimentation, and the retention time of the liquid phase can be prolonged by the baffle, so that the gas phase can be separated from the liquid phase, and the separation efficiency is improved. The separation effect is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of gas-liquid separators, in particular to a gas-liquid separator. Background Art

[0002] A gas-liquid separator is a device used to effectively separate gas and liquid. In industrial and chemical processes, there are usually bubbles or tiny gas particles suspended in the liquid in the gas-liquid mixture, which need to be separated. The gas-liquid separator is designed to effectively separate the gas and liquid for further processing or recovery of the substances therein. Among the gas-liquid separators, gravity separators are usually used to separate gas and liquid, mainly using gravity to make the bubbles settle or float in the liquid, and finally forming two layers of gas phase and liquid phase, thereby achieving effective separation of gas and liquid.

[0003] Conventional gas-liquid separators are used in chemical production processes. Since the gas-liquid mixed phase enters the separator with changes in speed and direction, it is difficult to quickly and evenly disperse it into the gas-liquid separator in a short time. The contact area of ​​the inner wall of the separator is limited, and the liquid phase and the gas phase cannot be completely settled and separated. As a result, there is still a large amount of liquid phase after the gas phase is discharged from the gas-liquid separator, which affects the subsequent engineering application of the gas. Utility Model Content

[0004] The purpose of the utility model is to provide a gas-liquid separator to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a gas-liquid separator, comprising: a separator body, a filter cartridge and a vertical spiral plate are arranged in the separator body, the spiral plate is wound around the lower part of the filter cartridge, a baffle is arranged under the spiral plate, and a plurality of holes are opened in the baffle.

[0006] Preferably, the filter cartridge is detachably mounted in the separator body by bolts.

[0007] Preferably, the spiral plate is fan-shaped, and the arc-shaped end is close to the inner wall of the separator body.

[0008] Preferably, the top of the separator body is configured as a curved surface, and an exhaust port is provided at the center of the curved surface.

[0009] Preferably, the filter cartridge is located directly below the exhaust port.

[0010] Preferably, an air inlet is opened on one side of the separator body.

[0011] Preferably, the baffle is arranged below the air inlet.

[0012] Preferably, the baffle is a planar plate-shaped structure and is fixed inside the separator body.

[0013] Preferably, the baffle is a funnel-shaped conical structure and is fixed in the separator body.

[0014] Preferably, the baffle is made of stainless steel.

[0015] The gas-liquid separator has the following beneficial effects:

[0016] In the gas-liquid separator, after the gas-liquid mixed phase enters the separator body, it impacts the inner wall of the separator body, the gas phase moves upward, and the liquid phase condenses downward due to gravity sedimentation, but gravity sedimentation cannot completely separate the liquid phase. A part of the liquid phase is mixed in the gas phase and moves upward until it collides with the spiral plate. After the collision, the droplets are dispersed into smaller but more numerous droplets. The small droplets are mixed in the gas phase and diffused around, thereby increasing the contact area with the filter cartridge and improving the separation effect. At the same time, a part of the liquid phase dissolves part of the gas phase during polymerization and sedimentation. The baffle can increase the residence time of the liquid phase, so that the gas phase can be separated from the liquid phase, further improving the separation effect, thereby making the discharged gas drier and more suitable for subsequent engineering applications of the gas. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic diagram of a gas-liquid separator provided in an embodiment of the present application;

[0018] Figure 2 A cross-sectional view of a gas-liquid separator provided in an embodiment of the present application;

[0019] Figure 3 for Figure 2 Schematic diagram of the gas-liquid mixed phase before colliding with the spiral plate;

[0020] Figure 4 for Figure 3 Schematic diagram of the gas-liquid mixed phase after colliding with the spiral plate;

[0021] Figure 5 for Figure 2 Schematic diagram of the droplet before it collides with the baffle;

[0022] Figure 6 for Figure 5 Schematic diagram of the droplet after colliding with the baffle.

[0023] In the figure: 1. separator body; 11. air inlet; 12. exhaust port; 2. spiral plate; 3. filter cartridge; 4. baffle. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] like Figure 1 As shown, the utility model provides an embodiment of a gas-liquid separator, comprising: a separator body 1, an air inlet 11 is opened on one side of the separator body 1, the top of the separator body 1 is set as an arc surface, and an exhaust port 12 is opened at the center of the arc surface.

[0026] Specifically, Figure 2 As shown, a filter cartridge 3 made of a filter screen and a vertical spiral plate 2 are arranged in the separator body 1. The filter cartridge 3 is detachably installed in the separator body 1 by bolts and is located directly below the exhaust port 12, so that the gas phase separated by the filter cartridge 3 can be quickly and concentratedly discharged from the exhaust port 12.

[0027] Among them, the spiral plate 2 is wound around the lower part of the filter cartridge 3, and the spiral plate 2 is fan-shaped, and the arc-shaped end is close to the inner wall of the separator body 1, so that the liquid phase separated after the gas-liquid mixed phase collides with the separator body 1 rotates to the arc-shaped end of the spiral plate 2 under the action of the impact force, and drips downward along the arc-shaped trajectory of the arc-shaped end, thereby preventing the separated liquid phase from dissolving more gas phase due to high-speed movement.

[0028] Furthermore, a baffle 4 made of stainless steel is arranged below the spiral plate 2 . The baffle 4 is arranged below the air inlet 11 . The baffle 4 has a plurality of holes. The baffle 4 is a planar plate-like structure and is fixed in the separator body 1 .

[0029] In this embodiment, the gas-liquid mixed phase enters the separator body 1 from the air inlet 11 and impacts the inner wall of the separator body 1. The gas phase moves upward, and the liquid phase condenses downward due to gravity sedimentation. However, gravity sedimentation cannot completely separate the liquid phase. A part of the liquid phase is mixed in the gas phase and moves upward until it collides with the spiral plate 2.

[0030] like Figure 2-Figure 4 As shown, after the collision, the droplets are dispersed into smaller droplets with larger numbers. The small droplets are mixed in the gas phase and diffused around. After being filtered by the filter cartridge 3, the small droplets are separated from the gas phase and drip downward along the outer surface of the filter cartridge 3. The gas phase that passes through the filter cartridge 3 is discharged outward from the exhaust port 12. The spiral plate 2 can increase the contact area between the mixed liquid phase in the gas phase and the filter cartridge 3 through collision, thereby improving the separation effect.

[0031] like Figure 5-Figure 6As shown, a part of the liquid phase dissolves a part of the gas phase during polymerization and sedimentation. The baffle 4 can increase the residence time of the liquid phase, so that the liquid phase collides with the baffle 4 to form more small droplets with smaller volume and larger number. After the collision, the gas phase attached to the liquid phase separates from the droplets and moves upward, and the liquid phase flows downward through the holes on the baffle 4, further improving the separation effect, thereby making the discharged gas drier and more suitable for subsequent engineering applications of the gas.

[0032] In another embodiment, the baffle 4 is a funnel-shaped conical structure and is fixed in the separator body 1 , so that the liquid phase can pass through the baffle 4 more quickly.

[0033] Working principle: After the gas-liquid mixed phase enters the separator body 1 from the air inlet 11, it impacts the inner wall of the separator body 1, the gas phase moves upward, and the liquid phase condenses downward due to gravity sedimentation, but gravity sedimentation cannot completely separate the liquid phase. A part of the liquid phase is mixed in the gas phase and moves upward until it collides with the spiral plate 2. After the collision, the droplets are dispersed into smaller but more numerous droplets. The small droplets are mixed in the gas phase and diffuse around. After being filtered by the filter cartridge 3, the small droplets are separated from the gas phase and drip downward along the outer surface of the filter cartridge 3. The gas phase that passes through the filter cartridge 3 is discharged outward from the exhaust port 12. At the same time, a part of the liquid phase dissolves part of the gas phase during polymerization and sedimentation. The baffle 4 can increase the residence time of the liquid phase, so that more smaller droplets are formed after the liquid phase collides with the baffle 4. After the collision, the gas phase attached to the liquid phase separates from the droplets and moves upward, and the liquid phase flows downward through the holes on the baffle 4.

[0034] In summary, although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A gas-liquid separator, characterized in that: include: A separator body (1), wherein an air inlet (11) is provided on one side of the separator body (1), and the top of the separator body (1) is arranged as an arc surface, and an exhaust port (12) is provided at the center of the arc surface; A filter cartridge (3) and a vertical spiral plate (2) are arranged in the separator body (1), and the spiral plate (2) is wound around the lower part of the filter cartridge (3); The spiral plate (2) is fan-shaped, and the arc-shaped end is close to the inner wall of the separator body (1). A baffle (4) is arranged below the spiral plate (2), and a plurality of holes are formed on the baffle (4); The filter cartridge (3) is detachably mounted in the separator body (1) by means of bolts, and the filter cartridge (3) is located directly below the exhaust port (12); The baffle (4) is arranged below the air inlet (11); the baffle (4) is a planar plate-shaped structure and is fixed in the separator body (1); the baffle (4) is a funnel-shaped conical structure and is fixed in the separator body (1).

2. A gas-liquid separator according to claim 1, characterized in that: The baffle (4) is made of stainless steel.