MBR membrane bioreactor cleaning mechanism

By designing a MBR membrane bioreactor cleaning mechanism including spray head, slap plate, stirring paddle and moving box, the problem of dirt adsorption on the surface of the membrane curtain affects the membrane flux, achieving efficient and automatic cleaning of the membrane curtain, and improving the membrane flux and service life.

CN222534547UActive Publication Date: 2025-02-28SHANDONG HAOLIN ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202420484603.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-13
Publication Date
2025-02-28
Estimated Expiration
2034-03-13

AI Technical Summary

Technical Problem

After a long period of use, the surface of the membrane curtain in the membrane bioreactor will absorb a lot of dirt, affecting the membrane flux, and cleaning the membrane curtain is more troublesome.

Method used

A MBR membrane bioreactor cleaning mechanism is designed, including the cleaning mechanism body, spray head, slap plate, stirring paddle and moving box. The automatic movement and fixation of the membrane curtain is achieved through the servo motor and threaded rod system, and combined with water spray, slap and stirring and other cleaning methods, the efficient cleaning of the membrane curtain is achieved.

Benefits of technology

It realizes rapid and effective cleaning of membrane curtains, reduces manual operation during cleaning, improves membrane flux, and extends the service life of membrane curtains.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an MBR membrane bioreactor cleaning mechanism which comprises a cleaning mechanism main body, a spray head, a flapping plate, a stirring paddle and a moving box, a second cleaning chamber is arranged in the middle of the upper end of the cleaning mechanism main body, a first cleaning chamber is arranged on the left side of the second cleaning chamber, and a third cleaning chamber is arranged on the right side of the second cleaning chamber; a first rotating motor is arranged on the left side of the first cleaning chamber, a first rotating shaft is arranged at the front end of the first rotating motor, a beating plate is fixedly connected to the first rotating shaft, and brush layers are arranged at the upper end and the lower end of the beating plate; spray heads are arranged on the inner walls of the front ends of the first cleaning chamber, the second cleaning chamber and the third cleaning chamber, connecting hoses are arranged at the front ends of the spray heads, one ends of the connecting hoses communicate with the spray heads, the other ends of the connecting hoses communicate with a water source, and a first sliding groove is formed in the upper portion of the rear end of the cleaning mechanism body.
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Description

Technical Field

[0001] The utility model relates to the technical field of membrane bioreactors, in particular to a MBR membrane bioreactor cleaning mechanism. Background Art

[0002] In the field of sewage treatment and water resource reuse, MBR, also known as membrane bioreactor, is a new water treatment technology that combines membrane separation unit with biological treatment unit. Membrane Bio-Reactor (MBR) is a new type of wastewater treatment system that organically combines membrane separation technology with biological treatment technology. The membrane component replaces the terminal secondary sedimentation tank of traditional biological treatment technology, maintains a high concentration of activated sludge in the bioreactor, increases the organic load of biological treatment, thereby reducing the footprint of sewage treatment facilities, and reduces the amount of residual sludge by maintaining a low sludge load. The membrane separation equipment is mainly used to intercept the activated sludge and macromolecular organic matter in the water. Due to its effective interception effect, the membrane bioreactor can retain microorganisms with a long generation cycle, and can achieve deep purification of sewage. At the same time, nitrifying bacteria can fully reproduce in the system, and its nitrification effect is obvious, which provides the possibility of deep phosphorus removal and nitrogen removal.

[0003] The prior art can treat sewage through a membrane bioreactor, but after long-term use, a large amount of dirt will be adsorbed on the surface of the membrane curtain in the membrane bioreactor, thereby affecting the membrane flux, and the membrane curtain is troublesome to clean. Therefore, those skilled in the art provide a MBR membrane bioreactor cleaning mechanism to solve the problems raised in the above background technology. Utility Model Content

[0004] The utility model aims to provide a MBR membrane bioreactor cleaning mechanism to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A MBR membrane bioreactor cleaning mechanism comprises a cleaning mechanism body, a nozzle, a beating plate, a stirring paddle and a moving box, wherein a second cleaning chamber is arranged in the middle of the upper end of the cleaning mechanism body, a first cleaning chamber is arranged on the left side of the second cleaning chamber, a third cleaning chamber is arranged on the right side of the second cleaning chamber, a first rotating motor is arranged on the left side of the first cleaning chamber, a first rotating shaft is arranged at the front end of the first rotating motor, a beating plate is fixedly connected to the first rotating shaft, brush layers are arranged at the upper and lower ends of the beating plate, a second rotating motor is arranged at the lower end of the second cleaning chamber, a second rotating shaft is arranged at the upper end of the second rotating motor, a stirring paddle is fixedly connected to the upper end of the second rotating shaft, nozzles are arranged on the inner walls of the front ends of the first cleaning chamber, the second cleaning chamber and the third cleaning chamber, and connecting hoses are arranged at the front ends of the nozzles, wherein one end of the connecting hose is connected to the nozzle, and the other end is connected to a water source.

[0007] As a further solution of the utility model: a first slide groove is arranged above the rear end of the cleaning mechanism main body, a first servo motor is arranged on the left side of the first slide groove, a first threaded rod is arranged at one end of the first servo motor, wherein the first threaded rod is rotatably connected in the first slide groove, a first slider is threadedly connected on the first threaded rod, wherein the lower end of the first slider is clamped in the first slide groove, and a second slide groove is arranged at the front end of the first slider.

[0008] As a further solution of the utility model: a second servo motor is arranged at the upper end of the first slider, and a second threaded rod is arranged at the lower end of the second servo motor, wherein the second threaded rod is rotatably connected in the second slide groove, and the second slider is threadedly connected on the second threaded rod, wherein the rear end of the second slider is clamped in the second slide groove, and the front end of the second slider is fixedly connected to the moving box.

[0009] As a further solution of the utility model: a cylinder is provided at the upper end of the moving box, a telescopic shaft is provided at the lower end of the cylinder, a moving rod is fixedly connected to the lower end of the telescopic shaft, grooves are provided on the inner walls on both sides of the moving box, wherein the moving rods on both sides are clamped in the grooves, and sliding rods are provided in the grooves, wherein the upper and lower ends of the sliding rods are fixedly connected to the grooves, and both ends of the moving rods are movably connected to the sliding rods.

[0010] As a further solution of the utility model: a base is provided at the lower end of the cleaning mechanism body, and locking universal wheels are provided at the four corners of the lower end of the base. A controller is provided on the right side of the front end of the third cleaning chamber, wherein the controller is electrically connected to the cleaning mechanism body, and drain outlets are provided at the front ends of the bottoms of the first cleaning chamber, the second cleaning chamber and the third cleaning chamber, and electric-controlled valves are provided on the drain outlets.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. First, one end of the film curtain can be placed in the moving box, and the cylinder can be started to drive the telescopic shaft to move downward, and the telescopic shaft drives the moving rod to move downward, so that the moving rod fixes the upper end of the film curtain on the moving box, and then the first servo motor can be started to drive the first threaded rod to rotate, and the first threaded rod drives the first slider to move, and the first slider drives the film curtain to move to the top of the first cleaning chamber, and the second servo motor can be started to drive the second threaded rod to rotate, and the second threaded rod drives the second slider to move downward, and the second slider drives the moving box to move downward, and the moving box drives the film curtain to move downward to the specified position, so that the film curtain is more convenient to fix, and its height and lateral position can be adjusted.

[0013] 2. The nozzle on the first cleaning chamber can be started to spray water on the membrane curtain to clean its surface, and then the first rotating motor is started to drive the first rotating shaft to rotate, and the first rotating shaft drives the flapping plate to rotate. The flapping plate will flap the membrane curtain, thereby beating the sludge on the membrane curtain off. In addition, the brush layer on the flapping plate will also clean the surface of the membrane curtain as the flapping plate rotates, so that the sludge on the surface of the membrane curtain can be quickly cleaned.

[0014] 3. After the initial cleaning is completed, move the membrane curtain upwards and then move it into the second cleaning chamber. Then start the nozzle at the upper end of the second cleaning chamber to spray water to clean the membrane curtain. When the water accumulates to a certain level, soak the membrane curtain in water. At the same time, start the second servo motor to drive the second rotating shaft to rotate back and forth, and the second rotating shaft drives the stirring paddle to rotate back and forth. The stirring paddle drives the water to rotate back and forth. The moving water will clean the stains on the membrane curtain. Finally, move the membrane curtain into the third cleaning chamber and manually clean the remaining stains. Repeated cleaning can make the cleaning cleaner. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of a MBR membrane bioreactor cleaning mechanism.

[0016] Figure 2 This is a schematic diagram of the structure of the first cleaning chamber in a MBR membrane bioreactor cleaning mechanism.

[0017] Figure 3 This is a schematic diagram of the structure of a nozzle in a MBR membrane bioreactor cleaning mechanism.

[0018] Figure 4 This is a schematic diagram of the structure of a flapping plate in a cleaning mechanism of an MBR membrane bioreactor.

[0019] Figure 5 This is a schematic diagram of the structure of a moving box and a moving rod in a MBR membrane bioreactor cleaning mechanism.

[0020] Figure 6 This is a schematic diagram of the structure of a stirring paddle in a cleaning mechanism of an MBR membrane bioreactor.

[0021] In the figure: 1-base, 2-locking universal wheel, 3-cleaning mechanism body, 4-controller, 5-connecting hose, 6-drain outlet, 7-electrically controlled valve, 8-first rotating motor, 9-flapping plate, 10-first servo motor, 11-first slide, 12-first threaded rod, 13-first slider, 14-second servo motor, 15-second threaded rod, 16-second slide, 17-sprinkler, 18-moving box, 19-first cleaning chamber, 20-second cleaning chamber, 21-third cleaning chamber, 22-second slider, 23-cylinder, 24-telescopic shaft, 25-moving rod, 26-slide rod, 27-groove, 28-stirring paddle, 29-second rotating motor, 30-second rotating shaft, 31-first rotating shaft, 32-brush layer. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, purpose and efficacy of the utility model easy to understand, the utility model is further described below in conjunction with the specific implementation methods. In the description of the utility model, it should be noted that the orientation or position relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense, for example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be a connection between the two elements. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0023] See also Figures 1 to 6In the embodiment of the utility model, a MBR membrane bioreactor cleaning mechanism includes a cleaning mechanism body 3, a nozzle 17, a beating plate 9, a stirring paddle 28 and a moving box 18, a second cleaning chamber 20 is arranged in the middle of the upper end of the cleaning mechanism body 3, a first cleaning chamber 19 is arranged on the left side of the second cleaning chamber 20, a third cleaning chamber 21 is arranged on the right side of the second cleaning chamber 20, a first rotating motor 8 is arranged on the left side of the first cleaning chamber 19, a first rotating shaft 31 is arranged at the front end of the first rotating motor 8, a beating plate 9 is fixedly connected to the first rotating shaft 31, and brush layers 32 are arranged at the upper and lower ends of the beating plate 9, and a second rotating motor 29 is arranged at the lower end of the second cleaning chamber 20, A second rotating shaft 30 is arranged at the upper end of the second rotating motor 29, and a stirring paddle 28 is fixedly connected to the upper end of the second rotating shaft 30. A nozzle 17 is arranged on the inner wall of the front end of the first cleaning chamber 19, the second cleaning chamber 20 and the third cleaning chamber 21, and a connecting hose 5 is arranged at the front end of the nozzle 17, wherein one end of the connecting hose 5 is connected to the nozzle 17, and the other end is connected to the water source. A first chute 11 is arranged above the rear end of the cleaning mechanism body 3, and a first servo motor 10 is arranged on the left side of the first chute 11. A first threaded rod 12 is arranged at one end of the first servo motor 10, wherein the first threaded rod 12 is rotatably connected in the first chute 11, and a first threaded rod 12 is threadedly connected to the first threaded rod 12. The slider 13, wherein the lower end of the first slider 13 is clamped in the first slide groove 11, the front end of the first slider 13 is provided with a second slide groove 16, the upper end of the first slider 13 is provided with a second servo motor 14, the lower end of the second servo motor 14 is provided with a second threaded rod 15, wherein the second threaded rod 15 is rotatably connected in the second slide groove 16, the second threaded rod 15 is threadedly connected with a second slider 22, wherein the rear end of the second slider 22 is clamped in the second slide groove 16, the front end of the second slider 22 is fixedly connected with a moving box 18, the upper end of the moving box 18 is provided with a cylinder 23, the lower end of the cylinder 23 is provided with a telescopic shaft 24, the lower end of the telescopic shaft 24 is fixedly connected with a moving rod 25, the moving box 18 Grooves 27 are provided on the inner walls on both sides, wherein the moving rod 25 is clamped in the grooves 27 on both sides, and sliding rods 26 are provided in the grooves 27, wherein the upper and lower ends of the sliding rods 26 are fixedly connected to the grooves 27, and both ends of the moving rods 25 are movably connected to the sliding rods 26, a base 1 is provided at the lower end of the cleaning mechanism body 3, and locking universal wheels 2 are provided at the four corners of the lower end of the base 1, a controller 4 is provided on the right side of the front end of the third cleaning chamber 21, wherein the controller 4 is electrically connected to the cleaning mechanism body 3, and drain outlets 6 are provided at the front ends of the bottoms of the first cleaning chamber 19, the second cleaning chamber 20 and the third cleaning chamber 21, and electric-controlled valves 7 are provided on the drain outlets 6.

[0024] The working principle of the utility model is: first, one end of the film curtain can be placed in the moving box 18, and the cylinder 23 is started to drive the telescopic shaft 24 to move downward, and the telescopic shaft 24 drives the moving rod 25 to move downward, so that the moving rod 25 fixes the upper end of the film curtain on the moving box 18, and then the first servo motor 10 is started to drive the first threaded rod 12 to rotate, and the first threaded rod 12 drives the first slider 13 to move, and the first slider 13 drives the film curtain to move to the top of the first cleaning chamber 19, and the second servo motor 14 is started to drive the second threaded rod 15 to rotate, and the second threaded rod 15 drives the second slider 22 to move downward, and the second slider 22 drives the moving box 18 to move downward, and the moving box 18 drives the film curtain to move downward to the designated position, and then the nozzle 17 on the first cleaning chamber 19 is started to spray water on the film curtain to clean its surface, and then the first rotary The rotating motor 8 drives the first rotating shaft 31 to rotate, and the first rotating shaft 31 drives the flapping plate 9 to rotate. The flapping plate 9 will flap the membrane curtain, so that the sludge on the membrane curtain will be flapped off. In addition, the brush layer 32 on the flapping plate 9 will also clean the surface of the membrane curtain as the flapping plate 9 rotates. Then, after the preliminary cleaning is completed, the membrane curtain is moved up and then moved to the second cleaning chamber 20. Then, the nozzle 17 at the upper end of the second cleaning chamber 20 is started to spray water to clean the membrane curtain. When the water volume accumulates to a certain level, the membrane curtain is immersed in water. At the same time, the second servo motor 14 is started to drive the second rotating shaft 30 to rotate back and forth, and the second rotating shaft 30 drives the stirring paddle 28 to rotate back and forth. The stirring paddle 28 drives the water to rotate back and forth. The moving water will clean the stains on the membrane curtain. Finally, the membrane curtain is moved to the third cleaning chamber 21, and the remaining stains are manually cleaned off.

[0025] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0026] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A MBR membrane bioreactor cleaning mechanism, comprising a cleaning mechanism body (3), a nozzle (17), a beating plate (9), a stirring paddle (28) and a moving box (18), characterized in that: A second cleaning chamber (20) is arranged in the middle of the upper end of the cleaning mechanism body (3); a first cleaning chamber (19) is arranged on the left side of the second cleaning chamber (20); a third cleaning chamber (21) is arranged on the right side of the second cleaning chamber (20); a first rotating motor (8) is arranged on the left side of the first cleaning chamber (19); a first rotating shaft (31) is arranged at the front end of the first rotating motor (8); a beating plate (9) is fixedly connected to the first rotating shaft (31); brush layers (32) are arranged at the upper and lower ends of the beating plate (9); A second rotating motor (29) is disposed at the lower end of the second cleaning chamber (20), a second rotating shaft (30) is disposed at the upper end of the second rotating motor (29), a stirring paddle (28) is fixedly connected to the upper end of the second rotating shaft (30), a nozzle (17) is disposed on the inner wall at the front end of the first cleaning chamber (19), the second cleaning chamber (20) and the third cleaning chamber (21), a connecting hose (5) is disposed at the front end of the nozzle (17), wherein one end of the connecting hose (5) is connected to the nozzle (17) and the other end is connected to a water source.

2. The MBR membrane bioreactor cleaning mechanism according to claim 1, characterized in that: A first slide groove (11) is arranged above the rear end of the cleaning mechanism body (3), and a first servo motor (10) is arranged on the left side of the first slide groove (11).

3. The MBR membrane bioreactor cleaning mechanism according to claim 2, characterized in that: A first threaded rod (12) is provided at one end of the first servo motor (10), wherein the first threaded rod (12) is rotatably connected in the first slide groove (11), and a first slider (13) is threadedly connected to the first threaded rod (12), wherein the lower end of the first slider (13) is clamped in the first slide groove (11).

4. The MBR membrane bioreactor cleaning mechanism according to claim 3, characterized in that: A second sliding groove (16) is provided at the front end of the first sliding block (13), and a second servo motor (14) is provided at the upper end of the first sliding block (13).

5. The MBR membrane bioreactor cleaning mechanism according to claim 4, characterized in that: A second threaded rod (15) is disposed at the lower end of the second servo motor (14), wherein the second threaded rod (15) is rotatably connected in the second slide groove (16), and a second slider (22) is threadedly connected to the second threaded rod (15), wherein the rear end of the second slider (22) is clamped in the second slide groove (16).

6. The MBR membrane bioreactor cleaning mechanism according to claim 5, characterized in that: The front end of the second sliding block (22) is fixedly connected to a moving box (18), the upper end of the moving box (18) is provided with a cylinder (23), and the lower end of the cylinder (23) is provided with a telescopic shaft (24).

7. The MBR membrane bioreactor cleaning mechanism according to claim 6, characterized in that: The lower end of the telescopic shaft (24) is fixedly connected to a moving rod (25), and grooves (27) are provided on the inner walls on both left and right sides of the moving box (18), wherein the moving rod (25) is clamped in the grooves (27) on both left and right sides.

8. The MBR membrane bioreactor cleaning mechanism according to claim 7, characterized in that: A slide bar (26) is disposed in each of the grooves (27), wherein the upper and lower ends of the slide bar (26) are fixedly connected to the grooves (27), and the two ends of the moving rod (25) are movably connected to the slide bar (26).

9. The MBR membrane bioreactor cleaning mechanism according to claim 1, characterized in that: A base (1) is provided at the lower end of the cleaning mechanism body (3), and locking universal wheels (2) are provided at the four corners of the lower end of the base (1). A controller (4) is provided at the right side of the front end of the third cleaning chamber (21), wherein the controller (4) is electrically connected to the cleaning mechanism body (3).

10. The MBR membrane bioreactor cleaning mechanism according to claim 1, characterized in that: The first cleaning chamber (19), the second cleaning chamber (20) and the third cleaning chamber (21) are all provided with drainage outlets (6) at the front ends of the bottoms, and the drainage outlets (6) are all provided with electric control valves (7).