Reaction kettle and solid substance cleaning and filtering device
By setting a detachable adapter and filter plate on the discharge port of the reactor, the problem of cumbersome cleaning and filtration process in the solid-liquid mixed product is solved, and the effect of convenient operation and fast processing speed is achieved.
Patent Information
- Application Number
- CN202421236840.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-05-31
AI Technical Summary
In the prior art, the cleaning and filtration process of solid-liquid mixed products is cumbersome and takes a long time, which affects the progress of the mold test experiment.
A reactor is designed, including an inlet port, a discharge port, a removable adapter and a filter. The solid substance can be obtained by disassemblying the adapter by setting the adapter on the discharge port and setting the filter on the top of the adapter, so that the solid substance in the solid-liquid mixed product is collected on the adapter after cleaning and filtering.
It realizes convenient cleaning and filtration of solid substances in solid-liquid mixed products, shortens processing time, improves operating efficiency, and solves the cumbersome problems of cleaning and filtration processes in the prior art.
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Abstract
Description
Technical Field
[0001] The present application belongs to the field of chemical model testing, and specifically relates to a reaction kettle and a solid matter cleaning and filtering device. Background Art
[0002] During the development of polyethylene catalysts, it is necessary to study the amplification effect of the reaction and determine the rules for adjusting the formulation components, reaction conditions and other parameters under different volumes, that is, to conduct model tests. Through model tests, the influence of each reaction parameter on the process results is fully exposed, so that several key mixing parameters that affect the process results can be grasped, and the optimized values of these mixing parameters can be obtained, so that the nonlinear amplification of similar process results can be achieved through the similar values of the mixing parameters, and the changing rules of the mixing parameters in large reactors and small reactors can be fully grasped.
[0003] After the reactants react in the reactor, a solid-liquid mixture is obtained, which needs to be repeatedly cleaned and filtered to separate the solid product. The current operation method is relatively cumbersome, requiring the operator to extract the solid-liquid mixture from the reactor and process it through a separate filtering device and cleaning device, which is time-consuming and affects the progress of the simulation experiment. Utility Model Content
[0004] The purpose of the present application is to provide a reaction kettle and a solid matter cleaning and filtering device, which are used to solve the problem of cleaning and filtering solid matter in a solid-liquid mixed product, so as to achieve the effect of convenient operation and fast processing speed.
[0005] In order to achieve the above-mentioned object, the first aspect of the present application provides a reaction kettle, comprising:
[0006] A feed port, used to add solid matter and liquid matter into the inner cavity of the reactor;
[0007] A discharge port is located at the bottom of the reactor;
[0008] An adapter, detachably fastened to the discharge port and provided with a liquid discharge port;
[0009] A filter sheet mounted on the top of the adapter;
[0010] The liquid substance can be discharged to the outside through the discharge port, the filter plate and the liquid discharge port in sequence, and the solid substance can be accumulated on the filter plate.
[0011] In some embodiments, a first sinking portion connected to the drain port is provided on the top of the adapter, and the first sinking portion is used to form a cavity between the top surface of the adapter and the bottom surface of the filter plate.
[0012] In some embodiments, a second sinking portion communicating with the drain port is provided on the top of the adapter, and the second sinking portion is used for embedding and installing the filter plate.
[0013] In some embodiments, the adapter further includes a transfer column and a drain valve, and two ends of the transfer column are respectively connected to the drain port and the drain valve.
[0014] In some embodiments, the reactor further comprises a support stacked on the filter plate, wherein the support is used to collect the solid matter accumulated on the filter plate.
[0015] In some embodiments, the reactor further comprises a pressure ring located above the bracket, wherein the pressure ring is engaged with the top of the adapter to fix the bracket and the filter plate on the top of the adapter.
[0016] In some embodiments, the reactor further includes a sealing ring located on the contact surface between the discharge port and the adapter.
[0017] In some embodiments, the reactor further includes a heating jacket sleeved on its outer wall, and the heating jacket is used to increase the inner cavity temperature of the reactor; or the reactor further includes an air inlet and an exhaust port for introducing an inert gas or a dry gas.
[0018] The second aspect of the present application provides a solid matter cleaning and filtering device, which adopts the above-mentioned reactor, wherein the reactor is provided with a stirring shaft for stirring the solid matter and the liquid matter, and the solid matter cleaning and filtering device comprises:
[0019] A main frame, used for installing the reactor;
[0020] The agitator is installed on the main frame and connected to the agitator shaft.
[0021] In some embodiments, the solid matter cleaning and filtering device further comprises:
[0022] An upper plate is installed on the main frame, encircles the upper part of the reactor, and is provided with a fixed plate and a detachable clamping plate;
[0023] A lower plate, mounted on the main frame, supports the bottom of the reactor and is provided with a notch for avoiding the reactor;
[0024] A fixing ring is installed on the outer wall of the reactor and is located above the upper plate.
[0025] Compared with the prior art, the beneficial effects of this application are:
[0026] The present application arranges a detachable adapter on the discharge port and arranges a filter plate on the top of the adapter, so that the solid matter in the solid-liquid mixed product is collected on the adapter after repeated cleaning and filtration. The solid matter can be obtained by removing the adapter. The whole process does not require material transfer, thereby solving the problem of cleaning and filtration of solid matter in the solid-liquid mixed product, and achieving the effect of convenient operation and fast processing speed.
[0027] Other features and advantages of the embodiments of the present application will be described in detail in the subsequent detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The accompanying drawings are used to provide a further understanding of the embodiments of the present application and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the embodiments of the present application, but do not constitute a limitation on the embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without creative work. In the drawings:
[0029] Figure 1 This is a structural diagram of a solid matter cleaning and filtering device in a specific implementation manner of the present application.
[0030] Figure 2 It is a cross-sectional view of the discharge port position of the reactor in the specific implementation manner of the present application.
[0031] Explanation of the reference numerals: reactor 1, feed port 11, discharge port 12, adapter 13, drain port 131, first sinking portion 132, second sinking portion 133, adapter column 134, drain valve 135, filter plate 14, bracket 15, pressure ring 16, sealing ring 17, air inlet 181, air outlet 182, stirring shaft 19, main frame 2, stirrer 3, upper plate 41, lower plate 42, fixing ring 43, liquid carrying tray 5. DETAILED DESCRIPTION
[0032] The specific implementation of the present application is described in detail below in conjunction with the accompanying drawings. It should be understood that the specific implementation described here is only used to illustrate and explain the present application, and is not used to limit the present application.
[0033] like Figure 1 As shown, a reaction kettle 1 comprises:
[0034] A feed inlet 11 is used to add solid and liquid substances into the inner cavity of the reactor 1;
[0035] The discharge port 12 is located at the bottom of the reactor 1;
[0036] The adapter 13 is detachably fastened to the discharge port 12 and is provided with a liquid discharge port 131;
[0037] A filter 14 is mounted on the top of the adapter 13;
[0038] The liquid substance can be discharged to the outside through the discharge port 12 , the filter plate 14 and the liquid discharge port 131 in sequence, and the solid substance can be accumulated on the filter plate 14 .
[0039] In the present application, the solid-liquid mixed product obtained after the reaction of the upstream reactor is completed enters the inner cavity of the reactor 1 through the feed port 11. The drain port 131 of the adapter 13 is opened, and the liquid substance in the solid-liquid mixed product is discharged to the outside through the discharge port 12, the filter plate 14 and the drain port 131 in turn under the action of gravity, while the solid substance is accumulated on the filter plate 14. The drain port 131 is closed, and detergent is injected into the inner cavity of the reactor 1 through the feed port 11. After the solid substance is cleaned, the drain port 131 is opened again to discharge the waste liquid to the outside; this is repeated until the cleaning requirements of the solid substance are met. Finally, the adapter 13 carrying the filter plate 14 is removed from the discharge port 12, and the cleaned and filtered solid substance accumulated on the filter plate 14 can be obtained. The present application sets a detachable adapter 13 on the discharge port 12 and sets a filter plate 14 on the top of the adapter 13, so that the solid matter in the solid-liquid mixed product is collected on the adapter 13 after repeated cleaning and filtration. The solid matter can be obtained by removing the adapter 13. The whole process does not require material transfer, thereby solving the problem of cleaning and filtering of solid matter in the solid-liquid mixed product, and achieving the effect of convenient operation and fast processing speed.
[0040] Those skilled in the art will appreciate that the detergent is generally an organic solvent. The reactants may also enter the reactor 1 through the feed port 11, directly undergo a chemical reaction in the reactor 1 and obtain a solid-liquid mixed product, and then continue to clean and filter the solid matter in the reactor 1.
[0041] Specifically, the reactor 1 further includes an air inlet 181 and an exhaust port 182 for introducing an inert gas or a dry gas. In addition to filtering and separating solid matter under normal pressure, the reactor 1 can introduce an inert gas through the air inlet 181 for pressurized filtering and separation, or extract internal gas through the air inlet 181 for vacuum filtering and separation. In addition, the reactor 1 can also introduce dry gas through the air inlet 181, or directly introduce dry gas through the drain port 131, to dry the solid matter collected by the adapter 13.
[0042] Specifically, the reactor 1 also includes a heating jacket (not shown in the figure) mounted on its outer wall surface. The heating jacket is used to increase the inner cavity temperature of the reactor 1, thereby controlling the temperature of the solid matter during cleaning, and also speeding up the drying speed of the solid matter after cleaning and filtration.
[0043] In some embodiments, the reactor 1 can be made of thick-walled glass. The top of the reactor 1 is provided with a plurality of feed ports 11, which are respectively connected to the external reactor and the container pipe filled with detergent, so as to controllably add the solid-liquid mixed product and the detergent into the inner cavity of the reactor 1; furthermore, the discharge port 131 is connected to the external recovery container pipe to controllably discharge the liquid substance from the inner cavity of the reactor 1; furthermore, the top of the reactor 1 is provided with an air inlet 181 and an exhaust port 182 to controllably introduce dry gas into the inner cavity of the reactor 1; thereby realizing the automatic operation of the entire treatment process. One reactor 1 can realize the functions of washing, filtering and drying without manual intervention, while reducing the volatilization of organic matter and ensuring personal safety. After the operation is completed, the solid substance can be obtained by removing the adapter 13, which is easy to operate and can significantly improve the efficiency of the simulation experiment.
[0044] Specifically, the top of the adapter 13 is provided with a first sinking portion 132 connected to the drain port 131, and the first sinking portion 132 is used to form a cavity between the top surface of the adapter 13 and the bottom surface of the filter plate 14. The formation of the cavity is conducive to the liquid material passing through the filter plate 14, flowing to the drain port 131 and being emptied, and avoiding being retained on the bottom surface of the filter plate 14. In addition, the size of the drain port 131 is usually smaller than the size of the filter plate 14, and the first sinking portion 132 can also converge the liquid material passing through the filter plate 14 to the drain port 131.
[0045] Specifically, the top of the adapter 13 is provided with a second sinking portion 133 connected to the drain port 131, and the second sinking portion 133 is used to embed and install the filter 14. The second sinking portion 133 can prevent the filter 14 from being displaced, and can also form a space for collecting solid matter above the filter 14 to prevent the solid matter from accidentally spilling and being lost when the adapter 13 is removed.
[0046] Specifically, the adapter 13 further includes a transfer column 134 and a drain valve 135, and the two ends of the transfer column 134 are respectively connected to the drain port 131 and the drain valve 135. The drain port 131, the transfer column 134 and the drain valve 135 are connected in sequence, and the drain valve 135 can control the opening and closing of the drain port 131.
[0047] In some embodiments, the adapter 13 is sealed and connected to the discharge port 12 via a pipe thread. The top of the adapter 13 is provided with a second sinking portion 133, a first sinking portion 132 and a drain port 131 which are interconnected from top to bottom. The second sinking portion 133 is a countersunk hole, and the first sinking portion 132 is a tapered groove, the lowest position of which vertically penetrates downward to form the drain port 131. The drain port 131, the adapter column 134 and the drain valve 135 are connected and sealed via pipe threads in sequence.
[0048] Specifically, the reactor 1 further includes a support 15 stacked on the filter plate 14, and the support 15 is used to collect solid matter deposited on the filter plate 14. The support 15 is provided with a cavity for accommodating solid matter, which can support the solid matter, thereby increasing the amount of solid matter deposited on the filter plate 14, and preventing the solid matter from accidentally spilling and being lost when the adapter 13 is removed.
[0049] Specifically, the reactor 1 further includes a pressure ring 16 located above the bracket 15 , and the pressure ring 16 is engaged with the top of the adapter 13 , so that the bracket 15 and the filter plate 14 are fixed on the top of the adapter 13 .
[0050] Specifically, the reactor 1 further includes a sealing ring 17 located on the contact surface between the discharge port 12 and the adapter 13. The sealing ring 17 can further improve the sealing performance after the discharge port 12 and the adapter 13 are fastened and connected.
[0051] In some embodiments, the filter 14 is made of sintered glass, and has different aperture specifications according to the particle size of the solid matter to be cleaned and filtered. The bracket 15 is a mesh plate with a certain thickness, and the solid matter is collected in a number of mesh holes. The filter 14 and the bracket 15 are placed in the second sinking part 133 of the adapter 13 in sequence; the pressure ring 16 is a retaining spring, which is clamped in the annular groove of the second sinking part 133, thereby pressing the filter 14 and the bracket 15. The top size of the adapter 13 is reduced to form a step surface; a step surface is also formed at the corresponding position on the discharge port 12; the sealing ring 17 is located at the step surface, and an end face seal is formed after the discharge port 12 is fastened to the adapter 13.
[0052] like Figure 1 , Figure 2 As shown, a solid matter cleaning and filtering device adopts the above-mentioned reactor 1, and the reactor 1 is provided with a stirring shaft 19 for stirring solid matter and liquid matter. The solid matter cleaning and filtering device comprises:
[0053] A main frame 2, used for installing the reaction kettle 1;
[0054] The agitator 3 is installed on the main frame 2 and connected to the agitator shaft 19 .
[0055] In the present application, one end of the stirring shaft 19 extends out of the reactor 1 and is connected to the output shaft of the stirrer 3; the other end of the stirring shaft 19 is located in the reactor 1 and is provided with a paddle. The stirrer 3 drives the stirring shaft 19 to rotate, so that the paddle can stir the solid matter and detergent in the inner cavity of the reactor 1 to improve the cleaning effect of the solid matter, thereby reducing the number of repeated cleaning and filtration times and improving the operating efficiency.
[0056] Specifically, the solid matter cleaning and filtering device further comprises:
[0057] The upper plate 41 is installed on the main frame 2, encircles the upper part of the reaction kettle 1, and is provided with a fixed plate and a detachable clamping plate;
[0058] The lower plate 42 is installed on the main frame 2, supports the bottom of the reactor 1, and is provided with a notch for avoiding the reactor 1;
[0059] The fixing ring 43 is installed on the outer wall of the reactor 1 and is located above the upper plate 41 .
[0060] In the present application, the upper plate 41, the lower plate 42 and the fixing ring 43 are combined to form the installation structure of the reactor 1 on the main frame 2. When installing the reactor 1, first fix the fixing ring 43 on the reactor 1, and remove the clamping plate of the upper plate 41; then place the bottom of the reactor 1 on the lower plate 42, and its top against the fixing plate of the upper plate 41; finally, connect the clamping plate with the fixing plate, so that the reactor 1 is fixed between the upper plate 41 and the lower plate 42 through the fixing ring 43.
[0061] In some embodiments, the reactor 1 is installed in the middle of the main frame 2, and its stirring shaft 19 is arranged vertically. The agitator 3 is installed on the top of the main frame 2, and its output shaft is vertically downward. The stirring shaft 19 is detachably connected to the output shaft by a universal joint, which is convenient for overall disassembly and assembly. The fixing plate and the card plate are connected by a connecting block. A door panel (not shown in the figure) is provided on the front of the main frame 2. The door panel is made of transparent material, which can not only play a safety protection role, but also facilitate observation of the situation inside the main frame 2. A liquid carrier tray 5 is provided at the bottom of the main frame 2 to prevent solid or liquid substances accidentally leaked from the reactor 1 from falling directly to the ground and causing pollution.
[0062] In the description of the present application, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present application, "plurality" means at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0063] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0064] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0065] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present application.
Claims
1. A reaction kettle, characterized in that: The reactor (1) comprises: A feed port (11) for adding solid matter and liquid matter into the inner cavity of the reaction kettle (1); A discharge port (12) is located at the bottom of the reaction kettle (1); An adapter (13) is detachably fastened to the discharge port (12) and is provided with a liquid discharge port (131); A filter (14) mounted on the top of the adapter (13); The liquid substance can be discharged to the outside through the discharge port (12), the filter plate (14) and the liquid discharge port (131) in sequence, and the solid substance can be accumulated on the filter plate (14).
2. The reactor according to claim 1, characterized in that: A first sinking portion (132) communicating with the liquid discharge port (131) is provided at the top of the adapter (13), and the first sinking portion (132) is used to form a cavity between the top surface of the adapter (13) and the bottom surface of the filter plate (14).
3. The reactor according to claim 1, characterized in that: A second sinking portion (133) communicating with the liquid discharge port (131) is provided on the top of the adapter (13), and the second sinking portion (133) is used for embedding and installing the filter plate (14).
4. The reactor according to claim 1, characterized in that: The adapter (13) further comprises a transfer column (134) and a liquid discharge valve (135), and two ends of the transfer column (134) are respectively connected to the liquid discharge port (131) and the liquid discharge valve (135).
5. The reactor according to claim 1, characterized in that: The reactor (1) further comprises a support (15) stacked on the filter plate (14), wherein the support (15) is used to collect the solid matter accumulated on the filter plate (14).
6. The reactor according to claim 5, characterized in that: The reactor (1) further comprises a pressure ring (16) located above the support (15), wherein the pressure ring (16) is engaged with the top of the adapter (13) so that the support (15) and the filter plate (14) are fixed on the top of the adapter (13).
7. The reactor according to claim 1, characterized in that: The reaction kettle (1) further comprises a sealing ring (17) located on the contact surface between the discharge port (12) and the adapter (13).
8. The reactor according to claim 1, characterized in that: The reactor (1) further comprises a heating jacket sleeved on its outer wall surface, the heating jacket being used to increase the temperature of the inner cavity of the reactor (1); or the reactor (1) further comprises an air inlet (181) and an air outlet (182) for introducing an inert gas or a dry gas.
9. A solid matter cleaning and filtering device, characterized in that: The reactor according to any one of claims 1 to 8 is used, wherein the reactor (1) is provided with a stirring shaft (19) for stirring the solid matter and the liquid matter, and the solid matter cleaning and filtering device comprises: A main frame (2) for mounting the reaction kettle (1); The agitator (3) is mounted on the main frame (2) and connected to the agitator shaft (19).
10. The solid matter cleaning and filtering device according to claim 9, characterized in that: The solid matter cleaning and filtering device further comprises: An upper plate (41) is installed on the main frame (2), encircles the upper part of the reaction kettle (1), and is provided with a fixing plate and a detachable clamping plate; A lower plate (42) is installed on the main frame (2), supports the bottom of the reaction kettle (1), and is provided with a notch for avoiding the reaction kettle (1); A fixing ring (43) is installed on the outer wall surface of the reaction kettle (1) and is located above the upper plate (41).