Environment-friendly vegetable dye extraction device

By introducing crushing components and limiting rings into the environmentally friendly plant dye extraction device, combined with motor drive and spiral electric heat pipes, the problems of poor extraction and waste are solved, and the effects of efficient extraction and solid-liquid separation are achieved.

CN222535148UActive Publication Date: 2025-02-28SHANGHAI LONGFENG INTERNATIONAL TRADE CO LTD
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Patent Information

Application Number
CN202420600256.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2025-02-28
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

The existing environmentally friendly plant dye extraction devices have poor extraction effects and require additional equipment for plant pretreatment, which has low extraction efficiency and is prone to waste of plant dyes.

Method used

An environmentally friendly plant dye extraction device is designed, including a crushing assembly and a limiting ring. The crushing tool and grinding disc are driven by a motor drive the rotating shaft to cut and grind it, combined with a spiral electric heat pipe for extraction, and the solid-liquid separation efficiency is improved through a suction filter pump.

Benefits of technology

It improves the extraction efficiency of plant dyes, reduces energy consumption, and effectively reduces the waste of dyes in plant residues, achieving more efficient solid-liquid separation.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses an environment-friendly plant dye extraction device, which relates to the technical field of plant dye extraction and comprises an extraction tank, a tank cover is arranged at the top end of the extraction tank, a suction filtration pump is fixedly mounted close to the bottom end of a tank body penetrating through one side of the extraction tank, and a crushing component is mounted in the middle of the upper end and the lower end penetrating through the tank cover. An exhaust pipe is fixedly installed on one side of the upper end and the lower end penetrating through the tank cover, a sealing groove is formed in the top end penetrating through the extraction tank, a limiting ring is fixedly installed on the inner ring of the extraction tank close to the bottom end, a filtering disc is arranged at the top end of the limiting ring, and the crushing assembly comprises a motor. By arranging the crushing assembly, the distance between the bottom millstone and the top millstone can be conveniently adjusted according to requirements, plants can be ground according to different types of plants, the extraction efficiency of the plant dye can be improved, the energy consumption is reduced, meanwhile, the limiting ring is arranged to limit the filtering disc, the content of the plant dye in plant residues is reduced, and the plant residues can be well extracted. And waste is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of plant dye extraction, in particular to an environmentally friendly plant dye extraction device. Background Art

[0002] Plant dye is a natural, pollution-free, environmentally friendly dye that can be extracted from the roots, stems, leaves, flowers and fruits of plants. It can be extracted by brewing, boiling, cold soaking and acid-base methods. The extraction process is generally completed in an extraction device. According to different plant species, selecting corresponding extractants can achieve better extraction effects. The present scheme specifically relates to an environmentally friendly plant dye extraction device. When the existing environmentally friendly plant dye extraction device is used, the whole plant is directly extracted, so the extraction effect is poor. Pre-treatment of the plant in advance, that is, crushing it and then putting it into the extraction device for extraction requires additional equipment, which is troublesome. Although some extraction equipment can cut the plant, it cannot grind it, which reduces the extraction efficiency. After the extraction is completed, when the solid-liquid separation is performed, there are still a lot of plant dyes in the plant residues at the bottom that have not been separated, resulting in waste of plant dyes. Utility Model Content

[0003] The main purpose of the utility model is to provide an environmentally friendly plant dye extraction device, which can effectively solve the problems in the background technology.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] An environmentally friendly plant dye extraction device comprises an extraction tank, wherein a tank cover is arranged at the top of the extraction tank, a suction pump is fixedly installed on the bottom of the tank body on one side of the extraction tank, a crushing assembly is centrally installed through the upper and lower ends of the tank cover, an exhaust pipe is fixedly installed through the upper and lower ends of the tank cover on one side, a sealing groove is opened through the top of the extraction tank, a limiting ring is fixedly installed on the inner ring of the extraction tank near the bottom, and a filter disc is arranged on the top of the limiting ring.

[0006] As a further solution of the utility model, the crushing assembly includes a motor, the top of the motor is connected to a rotating shaft through a coupling, a plurality of crushing cutters are fixedly installed on the outer ring of the rotating shaft, a bottom grinding disc is installed on the outer ring of the rotating shaft near the bottom end, four limit cards are fixedly installed on the outer ring of the bottom grinding disc, a top grinding disc is arranged on the outer ring of the rotating shaft and located above the bottom grinding disc, and a connecting sleeve is fixedly installed in the center of the top of the top grinding disc.

[0007] As a further solution of the utility model, a spiral electric heating tube is fixedly installed on the inner wall of the extraction tank, and a discharge pipe is fixedly installed in the center of the bottom of the extraction tank.

[0008] As a further solution of the utility model, the tank cover is clamped with the extraction tank through a sealing groove, and the filter plate is sleeved with the limiting ring.

[0009] As a further solution of the utility model, four limiting grooves are opened through the inner wall of the extraction tank, and the positions of the limiting cards and the limiting grooves correspond to each other, and the bottom grinding disc is slidably connected to the extraction tank through the limiting cards and the limiting grooves.

[0010] As a further solution of the utility model, the bottom grinding disc is movably connected to the rotating shaft through a bearing, and the top grinding disc and the connecting sleeve are both sleeved with the rotating shaft.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] The utility model provides a crushing component. After loosening the bolts on the connecting sleeve, the connecting sleeve is slid along the rotating shaft, so that the distance between the bottom grinding disc and the top grinding disc can be adjusted according to needs, and the plants can be ground according to different plant types. After the adjustment is completed, the bolts are tightened again to fix the connecting sleeve, and the plants are cut by the crushing tool, and then the plants are ground by the bottom grinding disc and the top grinding disc, which is beneficial to improving the extraction efficiency of plant dyes. A motor is used to drive the rotating shaft to rotate, and then the crushing tool and the top grinding disc are driven to rotate, so that cutting and grinding are integrated, and energy consumption is reduced. At the same time, a limiting ring is provided to limit the filter disc. After filter paper is laid on the filter disc, the suction pump is started to improve the separation efficiency of the solid-liquid mixture in the extraction tank, so as to obtain a solution containing plant dyes, reduce the content of plant dyes in plant residues, and avoid waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the overall structure of an environmentally friendly plant dye extraction device of the utility model;

[0014] Figure 2 This is a schematic diagram of the internal structure of an extraction tank in an environmentally friendly plant dye extraction device of the utility model;

[0015] Figure 3 The utility model is an environmentally friendly plant dye extraction device Figure 2 The main view;

[0016] Figure 4 The utility model is a schematic diagram of the structure of a crushing component in an environmentally friendly plant dye extraction device.

[0017] In the figure: 1. extraction tank; 2. suction pump; 3. tank cover; 4. crushing assembly; 5. exhaust pipe; 6. sealing groove; 7. spiral electric heating tube; 8. limiting ring; 9. filter plate; 10. discharge pipe; 11. limiting groove; 401. motor; 402. rotating shaft; 403. crushing tool; 404. bottom grinding disc; 405. limiting card; 406. top grinding disc; 407. connecting sleeve. DETAILED DESCRIPTION

[0018] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0019] like Figure 1-Figure 4 As shown, an environmentally friendly plant dye extraction device includes an extraction tank 1, a tank cover 3 is arranged on the top of the extraction tank 1, a suction pump 2 is fixedly installed on the bottom of the tank body on one side of the extraction tank 1, a crushing assembly 4 is installed in the middle of the upper and lower ends of the tank cover 3, an exhaust pipe 5 is fixedly installed on one side through the upper and lower ends of the tank cover 3, a sealing groove 6 is opened through the top of the extraction tank 1, a limiting ring 8 is fixedly installed on the inner ring of the extraction tank 1 near the bottom, and a filter disc 9 is arranged on the top of the limiting ring 8.

[0020] The crushing component 4 includes a motor 401, the top of the motor 401 is connected to a rotating shaft 402 through a coupling, a plurality of crushing knives 403 are fixedly installed on the outer ring of the rotating shaft 402, a bottom grinding disc 404 is installed on the outer ring of the rotating shaft 402 near the bottom end, four limit cards 405 are fixedly installed on the outer ring of the bottom grinding disc 404, a top grinding disc 406 is arranged on the outer ring of the rotating shaft 402 and located above the bottom grinding disc 404, a connecting sleeve 407 is fixedly installed in the center of the top of the top grinding disc 406, and the crushing component 4 is arranged to facilitate the crushing and grinding of plants, which is beneficial to the extraction of plant dyes.

[0021] A spiral electric heating tube 7 is fixedly installed on the inner wall of the extraction tank 1, and a discharge pipe 10 is fixedly installed in the center of the bottom of the extraction tank 1. The spiral electric heating tube 7 is used for heating to extract the plant dye, and the plant dye is discharged through the discharge pipe 10 after the extraction is completed.

[0022] The tank cover 3 is clamped with the extraction tank 1 through the sealing groove 6, and the filter plate 9 is sleeved with the limiting ring 8. The sealing groove 6 is provided to improve the sealing inside the extraction tank 1, which is convenient for filtration. At the same time, the limiting ring 8 is provided to limit the filter plate 9, which is convenient for disassembly and installation of the filter plate 9.

[0023] Four limiting grooves 11 are provided through the inner wall of the extraction tank 1, and the positions of the limiting cards 405 and the limiting grooves 11 correspond to each other. The bottom grinding disc 404 is slidably connected to the extraction tank 1 through the limiting cards 405 and the limiting grooves 11. When the limiting cards 405 are inserted into the limiting grooves 11, the bottom grinding disc 404 is limited to prevent the bottom grinding disc 404 from rotating synchronously during the rotation of the rotating shaft 402.

[0024] The bottom grinding disc 404 is movably connected to the rotating shaft 402 through a bearing, and the top grinding disc 406 and the connecting sleeve 407 are both connected to the rotating shaft 402. After loosening the bolts on the connecting sleeve 407, it is convenient to slide the connecting sleeve 407 to adjust the distance between the bottom grinding disc 404 and the top grinding disc 406 according to grinding requirements.

[0025] It should be noted that the utility model is an environmentally friendly plant dye extraction device. When in use, first remove the tank cover 3 and the crushing assembly 4, then spread the filter paper on the top surface of the filter disc 9, then put the plant, water and extractant into the extraction tank 1, then loosen the bolts on the connecting sleeve 407, slide the connecting sleeve 407 along the rotating shaft 402, adjust the distance between the top grinding disc 406 and the bottom grinding disc 404 according to the needs, and tighten the bolts on the connecting sleeve 407 after the adjustment is completed to align and fix;

[0026] Reinstall the tank cover 3 and the crushing assembly 4, align the limit card 405 with the limit slot 11 and slide it to the bottom, start the spiral electric heating tube 7 and the motor 401 in the crushing assembly 4, drive the rotating shaft 402 to rotate through the motor 401, and then drive the crushing tool 403 and the top grinding disc 406 to rotate synchronously through the rotating shaft 402, use the crushing tool 403 to cut the plant, and when the plant falls on the bottom grinding disc 404, the plant is ground as the top grinding disc 406 rotates, and at the same time, the spiral electric heating tube 7 heats the plant, water and extractant to extract the dye in the plant;

[0027] After the extraction is completed, the motor 401 is turned off, and the valve at the exhaust pipe 5 is opened to continue heating the solution inside the extraction tank 1. The solution is concentrated as required. After the concentration is completed, the valve at the exhaust pipe 5 is closed, and the valve at the feed pipe 10 is opened to discharge the material. At the same time, the suction pump 2 is started to filter the solid-liquid mixture inside the extraction tank 1 to improve the efficiency of solid-liquid separation, which is conducive to obtaining a solution containing plant dyes.

[0028] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An environmentally friendly plant dye extraction device, characterized in that: The invention comprises an extraction tank (1), wherein a tank cover (3) is arranged at the top of the extraction tank (1), a suction pump (2) is fixedly installed on the bottom of the tank body on one side of the extraction tank (1), a crushing assembly (4) is installed in the middle of the upper and lower ends of the tank cover (3), an exhaust pipe (5) is fixedly installed on one side of the upper and lower ends of the tank cover (3), a sealing groove (6) is opened on the top of the extraction tank (1), a limiting ring (8) is fixedly installed on the inner ring of the extraction tank (1) near the bottom, and a filter disc (9) is arranged on the top of the limiting ring (8); The crushing assembly (4) comprises a motor (401), the top end of the motor (401) is connected to a rotating shaft (402) via a coupling, a plurality of crushing cutters (403) are fixedly mounted on the outer ring of the rotating shaft (402), a bottom grinding disc (404) is fixedly mounted on the outer ring of the rotating shaft (402) near the bottom end, four limit clamps (405) are fixedly mounted on the outer ring of the bottom grinding disc (404), a top grinding disc (406) is arranged on the outer ring of the rotating shaft (402) and located above the bottom grinding disc (404), and a connecting sleeve (407) is fixedly mounted in the center of the top end of the top grinding disc (406).

2. The environmentally friendly plant dye extraction device according to claim 1, characterized in that: A spiral electric heating tube (7) is fixedly installed on the inner wall of the extraction tank (1), and a discharge pipe (10) is fixedly installed in the center of the bottom of the extraction tank (1).

3. The environmentally friendly plant dye extraction device according to claim 1, characterized in that: The tank cover (3) is clamped with the extraction tank (1) via a sealing groove (6), and the filter plate (9) is sleeved with the limiting ring (8).

4. The environmentally friendly plant dye extraction device according to claim 2, characterized in that: Four limiting grooves (11) are provided through the inner wall of the extraction tank (1), and the limiting clamps (405) correspond to the positions of the limiting grooves (11), and the bottom grinding disc (404) is slidably connected to the extraction tank (1) through the limiting clamps (405) and the limiting grooves (11).

5. The environmentally friendly plant dye extraction device according to claim 2, characterized in that: The bottom grinding disc (404) is movably connected to the rotating shaft (402) via a bearing, and the top grinding disc (406) and the connecting sleeve (407) are both sleeved with the rotating shaft (402).

Citation Information

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