Precise graphite bearing curing device

By designing a precision graphite bearing curing device, the uninterrupted continuous curing process is achieved using heating boxes, pumping fans, robots and sealed ladder columns, which solves the problem of low graphite ring curing efficiency in the existing devices and improves processing efficiency.

CN222535409UActive Publication Date: 2025-02-28DALIAN HUINENG PUMP CO LTD
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Patent Information

Application Number
CN202420338045.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-23
Publication Date
2025-02-28
Estimated Expiration
2034-02-23

AI Technical Summary

Technical Problem

The existing graphite bearing curing device cures a batch of graphite rings at one time, which is not conducive to adding graphite rings that are impregnable at any time, resulting in waiting for a period of time before curing, which affects the processing efficiency of graphite rings.

Method used

A precision graphite bearing curing device is designed, including processing square tubes, temperature sensors, curing air supply mechanisms, support mechanisms and traction mechanisms. Temperature control and gas circulation are achieved through heating boxes and pumping fans, and uninterrupted continuous curing is achieved by using robots and sealed ladder columns.

Benefits of technology

Uninterrupted continuous curing treatment is achieved, the curing and production efficiency of graphite rings is improved, and graphite rings can be added and processed easily.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a precise graphite bearing curing device, and relates to the technical field of graphite bearing processing. The device comprises a machining square pipe, a temperature sensor is arranged at one end of the machining square pipe, a curing air supply mechanism is fixedly installed on one side of the machining square pipe, a supporting mechanism is fixedly installed at one end of the machining square pipe, a workpiece containing mechanism is arranged on the supporting mechanism, a traction mechanism is arranged on the workpiece containing mechanism, and a temperature sensor is arranged at the other end of the machining square pipe. The traction mechanism comprises a sealing plate, the sealing plate is fixedly installed at the other end of the machining square pipe, a plurality of material taking holes are formed in the sealing plate and correspond to the multiple guide holes, sealing stepped columns are arranged in the material taking holes in a sliding mode, external threads are formed in the side wall of one end of each sealing stepped column, and the sealing stepped columns are arranged on the side wall of the other end of each sealing stepped column. The sealing step column is installed in the arc-shaped containing pipe in a threaded connection mode. According to the graphite ring curing device, continuous curing treatment can be conveniently carried out, so that the curing and production efficiency of the graphite ring can be effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of graphite bearing processing, in particular to a precision graphite bearing curing device. Background Art

[0002] Bearings are a type of sliding parts commonly used in the machinery industry, and are made of metal, non-metal, and composite materials. Graphite bearings are carbon bearings developed and developed on the basis of metal bearings in response to the performance requirements of mechanical equipment, with graphite as the main base material.

[0003] At present, graphite rings are one of the more important parts in graphite bearings. During the sintering process, pyrolysis substances will be discharged from the graphite rings, resulting in pores. Porous carbon graphite rings cannot be used as mechanical sealing rings, so they need to be impregnated. After the impregnation, the graphite rings need to be cured to become impermeable materials. Most of the current curing devices cure a batch of graphite rings at one time, which is not conducive to adding graphite rings that have been impregnated at any time. In this way, it is necessary to wait for a period of time before curing, which affects the processing efficiency of the graphite rings. For this reason, a precision graphite bearing curing device is proposed. Utility Model Content

[0004] The purpose of the utility model is to solve the problem that most of the previous curing devices cure a batch of graphite rings at one time, which is not conducive to adding graphite rings that have been impregnated at any time, so it is necessary to wait for a period of time before curing, thereby affecting the processing efficiency of the graphite rings. The utility model provides a precision graphite bearing curing device.

[0005] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:

[0006] A precision graphite bearing curing device comprises a processed square tube, one end of which is provided with a temperature sensor, and one side of which is fixedly installed with a curing air supply mechanism, one end of which is fixedly installed with a supporting mechanism, and a workpiece placing mechanism is provided on the supporting mechanism, and a traction mechanism is provided on the workpiece placing mechanism.

[0007] Preferably, the curing air supply mechanism comprises a heating box, which is fixedly mounted on the outer wall of the processed square tube, and an electric heating plate is fixedly mounted inside the heating box, and the heating box is connected to the interior of the processed square tube.

[0008] Preferably, an exhaust fan is fixedly installed on one side of the heating box, and a gas connection pipe is fixedly installed on the side wall of the heating box, and the heating box and the processed square tube are connected to each other through the gas connection pipe.

[0009] Preferably, the support mechanism includes a guide column, which is fixedly mounted on one end of the processed square tube and has a plurality of guide holes formed on it, in which a guide piston block is slidably mounted, and a support column is fixedly mounted on one end of the guide piston block.

[0010] Preferably, the workpiece placement mechanism comprises a support plate, one side of which is fixedly mounted on a support column, and an arc-shaped placement tube is fixedly mounted on the support plate, and an inner thread is provided on an inner side wall at one end of the arc-shaped placement tube.

[0011] Preferably, the traction mechanism includes a sealing plate, which is fixedly installed on the other end of the processed square tube, and a plurality of material extraction holes are provided on the sealing plate, and the plurality of material extraction holes are arranged corresponding to the plurality of guide holes, a sealing step column is slidably arranged in the material extraction hole, and an external thread is provided on the side wall at one end of the sealing step column, the sealing step column is threadedly installed in the arc-shaped placement tube, and an insulating pulling column is fixedly installed at one end of the sealing step column.

[0012] The beneficial effects of the utility model are as follows:

[0013] 1. In the utility model, when the graphite ring is cured, the electric heating plate in the heating box is started to increase the temperature in the processing square tube, and the exhaust fan can be used to accelerate the gas circulation in the processing square tube, so as to facilitate heat transfer, and then the temperature can be controlled within a suitable range with the help of the temperature sensor on the processing square tube, and then the heat-insulating pulling column is pulled by a manipulator to drive the arc-shaped placement tube to move upward, so as to use the support plate to move up and block the material collection hole, and then wait for the graphite ring in the original arc-shaped placement tube to cool, and then rotate the sealing step column to separate it from the arc-shaped placement tube, and then fix the arc-shaped placement tube manually or by a manipulator, and then take out the graphite ring in the arc-shaped placement tube, and then add a new graphite ring that needs to be cured, and then re-screw the sealing step column to insert the arc-shaped placement tube into the processing square tube for curing, so that it is convenient to implement uninterrupted continuous curing treatment, thereby effectively improving the curing and production efficiency of the graphite ring. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a front view schematic diagram of the overall three-dimensional connection structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the three-dimensional connection structure of the processing square tube and the curing air supply mechanism in the utility model;

[0016] Figure 3 It is a schematic diagram of the partial cross-section three-dimensional structure of the processed square tube in the utility model.

[0017] Figure numerals: 1. Processed square tube; 2. Temperature sensor; 3. Support plate; 4. Sealing plate; 5. Material taking hole; 6. Sealing step column; 7. Insulating pulling column; 8. Heating box; 9. Exhaust fan; 10. Electric heating plate; 11. Gas connection pipe; 12. Arc-shaped placement tube; 13. Guide column; 14. Guide hole; 15. Guide piston block; 16. Support column. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0019] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0021] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0022] like Figure 1-3As shown, a precision graphite bearing curing device includes a processing square tube 1, one end of which is provided with a temperature sensor 2, by means of which the temperature sensor 2 on the processing square tube 1 can be used to control the temperature within the most suitable range for the curing treatment, one side of the processing square tube 1 is fixedly installed with a curing air supply mechanism, the curing air supply mechanism includes a heating box 8, the heating box 8 is fixedly installed on the outer wall of the processing square tube 1, and an electric heating plate 10 is fixedly installed in the heating box 8, the heating box 8 is connected to the inside of the processing square tube 1, when the graphite ring is cured, the electric heating plate 10 in the heating box 8 is started to increase the temperature in the processing square tube 1.

[0023] An exhaust fan 9 is fixedly installed on one side of the heating box 8, and the air inlet and outlet ends of the exhaust fan 9 are both connected to the heating box 8. A gas connection pipe 11 is fixedly installed on the side wall of the heating box 8. The heating box 8 and the processing square tube 1 are connected through the gas connection pipe 11. With the help of the exhaust fan 9, the gas circulation in the processing square tube 1 can be accelerated, thereby facilitating heat transfer.

[0024] A support mechanism is fixedly installed at one end of the processed square tube 1, and the support mechanism includes a guide column 13, which is fixedly installed at one end of the processed square tube 1, and a plurality of guide holes 14 are opened on the guide column 13, a guide piston block 15 is slidably installed in the guide hole 14, and a support column 16 is fixedly installed at one end of the guide piston block 15, and a workpiece placement mechanism is arranged on the support column 16, and the workpiece placement mechanism includes a support plate 3, one side of the support plate 3 is fixedly installed on the support column 16, and an arc-shaped placement tube 12 is fixedly installed on the support plate 3, and the guide piston block 15 and the support column 16 can not only provide guidance for the movement of the arc-shaped placement tube 12, but also improve the stability of the arc-shaped placement tube 12 when it moves. An internal thread is opened on the inner side wall of one end of the arc-shaped placement tube 12.

[0025] A traction mechanism is arranged on the arc-shaped placement tube 12, and the traction mechanism includes a sealing plate 4, which is fixedly mounted on the other end of the processed square tube 1, and a plurality of material taking holes 5 are opened on the sealing plate 4, and the plurality of material taking holes 5 are arranged corresponding to the plurality of guide holes 14, a sealing step column 6 is slidably arranged in the material taking hole 5, and an external thread is opened on the side wall at one end of the sealing step column 6, the sealing step column 6 is screwed and installed in the arc-shaped placement tube 12, and a heat-insulating pulling column 7 is fixedly installed at one end of the sealing step column 6, and the heat-insulating pulling column 7 is driven by a manipulator to move the arc-shaped placement tube 12 upward, and then the graphite ring in the arc-shaped placement tube 12 is taken out, and then a new graphite ring that needs to be cured is added, and then the arc-shaped placement tube 12 is reinserted into the processed square tube 1 for curing, which can facilitate the uninterrupted continuous curing process, thereby effectively improving the curing and production efficiency of the graphite ring.

[0026] In summary: when the graphite ring is cured, the electric heating plate 10 in the heating box 8 is started to increase the temperature in the processing square tube 1, and the exhaust fan 9 is started to accelerate the gas circulation in the processing square tube 1, and then the temperature in the processing square tube 1 is monitored in real time with the help of the temperature sensor 2 on the processing square tube 1, and the temperature is controlled within a suitable range. When taking the material, the arc-shaped placement tube 12 is driven to move upward by a manipulator or manually pulling the heat-insulating pull column 7, so that the setting support plate 3 is moved up to block the material taking hole 5, thereby reducing heat waste, and then waiting for the original arc-shaped placement tube to be placed. The graphite ring in 12 is cooled, and then the sealing step column 6 is rotated to disengage it from the arc-shaped placement tube 12. The arc-shaped placement tube 12 is then fixed manually or by a robot, and the graphite ring in the arc-shaped placement tube 12 is taken out. Then a new graphite ring that needs to be cured is added, and then the sealing step column 6 is re-screwed on to insert the arc-shaped placement tube 12 into the processed square tube 1 for curing. The arc-shaped placement tube 12 is guided by the support column 16 and the guide piston block 15 to smoothly enter the processed square tube 1, and the support plate 3 will re-block the guide hole 14 and support the arc-shaped placement tube 12.

[0027] The above description enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A precision graphite bearing curing device, characterized in that: The invention comprises a processing square tube (1), one end of which is provided with a temperature sensor (2), and one side of the processing square tube (1) is fixedly installed with a curing air supply mechanism, one end of the processing square tube (1) is fixedly installed with a supporting mechanism, and a workpiece placing mechanism is provided on the supporting mechanism, and a traction mechanism is provided on the workpiece placing mechanism.

2. A precision graphite bearing curing device according to claim 1, characterized in that: The curing air supply mechanism comprises a heating box (8), the heating box (8) is fixedly mounted on the outer wall of the processed square tube (1), an electric heating plate (10) is fixedly mounted inside the heating box (8), and the heating box (8) is connected to the interior of the processed square tube (1).

3. A precision graphite bearing curing device according to claim 2, characterized in that: An exhaust fan (9) is fixedly mounted on one side of the heating box (8), and a gas connection pipe (11) is fixedly mounted on the side wall of the heating box (8); the heating box (8) and the processed square tube (1) are connected via the gas connection pipe (11).

4. A precision graphite bearing curing device according to claim 1, characterized in that: The support mechanism comprises a guide column (13), the guide column (13) is fixedly mounted on one end of the processed square tube (1), and a plurality of guide holes (14) are opened on the guide column (13), a guide piston block (15) is slidably mounted in the guide hole (14), and a support column (16) is fixedly mounted on one end of the guide piston block (15).

5. A precision graphite bearing curing device according to claim 4, characterized in that: The workpiece placement mechanism comprises a support plate (3), one side of the support plate (3) is fixedly mounted on a support column (16), and an arc-shaped placement tube (12) is fixedly mounted on the support plate (3), and an inner side wall at one end of the arc-shaped placement tube (12) is provided with an internal thread.

6. A precision graphite bearing curing device according to claim 5, characterized in that: The traction mechanism comprises a sealing plate (4), the sealing plate (4) is fixedly mounted on the other end of the processed square tube (1), and a plurality of material taking holes (5) are provided on the sealing plate (4), the plurality of material taking holes (5) are arranged corresponding to a plurality of guide holes (14), a sealing step column (6) is slidably arranged in the material taking hole (5), and an external thread is provided on a side wall at one end of the sealing step column (6), the sealing step column (6) is threadedly mounted in the arc-shaped placement tube (12), and a heat-insulating pulling column (7) is fixedly mounted at one end of the sealing step column (6).