Fly ash recovery device capable of preventing flying dust
By designing a dust-proof fly ash recycling device, the fly ash sorting process is controlled in a confined space by retractable pipes, which solves the problem of dust generated during fly ash cleaning and achieves protection of workers' health.
Patent Information
- Application Number
- CN202421276435.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-05
AI Technical Summary
In traditional treatment methods, fly ash will produce more dust during the cleaning process, affecting the health of workers.
A dust-proof fly ash recycling device is designed, and the fly ash sorting process is controlled to be carried out in a relatively closed space by setting a retractable pipe on the shell and connecting it with the ash drain.
It effectively reduces the contact between fly ash and air, avoids the generation and spread of dust, and protects the health of workers.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fly ash, in particular to a fly ash recovery device for preventing dust. Background Art
[0002] Fly ash refers to the fine ash produced after coal combustion. Fly ash is the main solid waste discharged by coal-fired power plants. The traditional treatment of fly ash has great pressure on the environment. At present, fly ash can be transformed into a valuable resource through comprehensive utilization. Common applications include cement and concrete manufacturing, mineral processing, preparation of highly active silicate materials, etc. In addition, it can also be used for soil improvement and construction material preparation.
[0003] At present, most of the fly ash will fall into the sedimentation chamber and the ash hopper below it after passing through the sedimentation chamber. When too much fly ash accumulates inside, it will be cleaned manually. However, a lot of dust will be generated in the process of cleaning the fly ash in the ash hopper. After spreading into the surrounding air, it will affect the health of the workers. Utility Model Content
[0004] The purpose of the utility model is to provide a fly ash recovery device that prevents dust. A retractable pipe is arranged on the upper surface of the device and connected to the lower part of the ash discharge hopper, so that the fly ash sorting process is controlled in a relatively closed space to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a dust-proof fly ash recovery device, comprising an outer shell, wherein the outer shell is a bucket-shaped box body connected to the bottom, and the upper and lower surfaces of the outer shell are respectively provided with connecting structures, and the connecting structure is provided with a telescopic hose to facilitate the connection between the device and the fly ash generation and collection structure, thereby reducing the contact between the fly ash and the air.
[0006] Preferably, the connecting structure includes a connecting tube 1, a connecting tube 2 is arranged on one side of the connecting tube 1, the connecting tube 1 and the connecting tube 2 are connected by a hose, the hose is a telescopic structure, a clamping block is arranged in an annular shape on the side surface of the connecting tube 1, the clamping block is spherical, and the clamping block is fixedly connected to the surface of the connecting tube 1 through a connecting rod, a clamping groove is correspondingly arranged on the surface of the connecting tube 2, the connecting tube 2 is arranged to pass through the upper surface of the outer shell, and the lower surface of the outer shell is symmetrically provided with the same connecting tube 1 and connecting tube 2.
[0007] By adopting the above technical solution, the upper and lower sides of the device can be connected to the fly ash generation and collection parts using the connecting pipes 1 and 2 on the surface of the shell, preventing the fly ash from being exposed to the air and causing dust.
[0008] Preferably, a magnetic separation structure is arranged inside the shell, and the magnetic separation structure is provided with a magnetic ring to separate and collect magnetic substances in the fly ash.
[0009] By adopting the above technical solution, the magnetic substances in the fly ash can be separated and collected using the magnetic separation structure.
[0010] Preferably, the magnetic separation structure includes a magnetic ring, which is rotatably mounted on the inner wall of the outer shell, and a rotating shaft is arranged inside the magnetic ring and passes through the surface of the outer shell, a motor is fixedly mounted on the rear surface of the outer shell, and the output end of the motor is connected to the rotating shaft of the magnetic ring, baffle one and baffle two are symmetrically arranged on both sides of the magnetic ring, the other sides of baffle one and baffle two are fixedly mounted on the inner wall of the outer shell, and baffle one and baffle two are inclinedly arranged, baffle one is in contact with the surface of the magnetic ring, and a gap is arranged between baffle two and the surface of the magnetic ring.
[0011] By adopting the above technical solution, the magnetic material in the fly ash is adsorbed by the rotating magnetic ring.
[0012] Preferably, a rotating wheel is provided on one side of the magnetic ring, and both ends of the rotating wheel are rotatably connected to the inner wall of the outer shell, and a plurality of scrapers are annularly provided on the outer surface of the rotating wheel to contact the surface of the magnetic ring, and a discharge plate is provided below the rotating wheel, and the discharge plate is fixedly connected to the inner wall of the outer shell, and the discharge plate is a sloped structure, and the upper end of the sloped discharge plate is aligned with the lower end of the magnetic ring, and a discharge port is provided on the side surface of the outer shell to be aligned with the end of the discharge plate.
[0013] By adopting the above technical solution, the magnetic material adsorbed on the surface of the magnetic ring can be scraped off and collected by using the scraper on the surface of the rotating wheel.
[0014] Preferably, a screening structure is arranged inside the outer shell, and the screening structure is provided with a vibrating screen plate to sort the non-magnetic substances in the fly ash.
[0015] By adopting the above technical solution, the non-magnetic materials in the fly ash, such as unburned coal blocks, can be sorted and collected by using the screening structure.
[0016] Preferably, the screening structure includes a sieve plate, which is obliquely arranged on the inner wall of the outer shell, and one end of the sieve plate is slidably connected to the inner wall of the outer shell, an eccentric wheel is arranged on the lower surface of the sieve plate, and the other end of the eccentric wheel is fixedly mounted on the inner wall of the outer shell, two eccentric wheels are symmetrically arranged above the sieve plate, the two eccentric wheels are connected to the same rotating shaft surface, the rotating shaft of the eccentric wheel passes through the surface of the outer shell, and a transmission belt is arranged at the output end of the motor to be connected to the rotating shaft of the eccentric wheel.
[0017] By adopting the above technical solution, the fly ash can be screened by using a vibrating sieve plate to screen out the non-magnetic substances in the fly ash.
[0018] Compared with the prior art, the utility model has the following beneficial effects: the anti-dust fly ash recovery device:
[0019] 1. The device is provided with a shell to recycle fly ash. The upper and lower surfaces of the shell are respectively provided with a connecting pipe 1 and a connecting pipe 2. A retractable hose is provided between the connecting pipe 1 and the connecting pipe 2. A spherical clamping block is provided on the surface of the connecting pipe 1 to engage with the clamping groove of the connecting pipe 2. The shell can be connected with the fly ash generation and collection structure by using the retractable hose and the connecting pipe 1, so as to avoid the fly ash being exposed to the air during the recycling process and the dust from being generated to affect the health of the operators;
[0020] 2. A rotating magnetic ring is arranged in the housing of the device, and baffles 1 and 2 are arranged above the magnetic ring, so that the fly ash falling from the connecting pipe 2 will fall onto the surface of the magnetic ring, and the magnetic substances in the fly ash will be adsorbed by the magnetic ring, and as the rotating magnetic ring passes through the gap of baffle 2, it will fall to the discharge plate below under the action of the rotating wheel and be collected;
[0021] 3. An inclined sieve plate is arranged inside the shell of the device, and the sieve plate can be used to sort and collect non-magnetic materials in the fly ash, such as unburned coal blocks. The sieve plate is slidingly arranged on one side, and the eccentric wheel and spring can be used to drive the sieve plate to vibrate up and down, thereby increasing the screening efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the front section structure of the utility model;
[0023] Figure 2 This is a rear view structural diagram of the utility model;
[0024] Figure 3 This is a schematic diagram of the rear section structure of the utility model;
[0025] Figure 4 This is a schematic diagram of the screen plate structure of the utility model;
[0026] Figure 5 This is a schematic diagram of the structure of the connecting pipe 1 and the connecting pipe 2 of the utility model;
[0027] Figure 6 It is a schematic diagram of the engagement structure of the connecting pipe 1 and the connecting pipe 2 of the utility model.
[0028] In the figure: 1. outer shell; 2. connecting pipe 1; 3. connecting pipe 2; 4. hose; 5. clamping block; 6. magnetic ring; 7. motor; 8. baffle 1; 9. baffle 2; 10. discharge plate; 11. rotating wheel; 12. sieve plate; 13. spring; 14. eccentric wheel. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] See also Figure 1-6 The utility model provides a technical solution: a dust-proof fly ash recovery device, including a shell 1, a connecting pipe 1 2, a connecting pipe 2 3, a hose 4, a block 5, a magnetic ring 6, a motor 7, a baffle 1 8, a baffle 2 9, a discharge plate 10, a rotating wheel 11, a sieve plate 12, a spring 13, and an eccentric wheel 14.
[0031] This device has the effect of preventing dust, specifically:
[0032] The outer shell 1 is a box body connected to a bucket shape at the bottom, and the upper and lower surfaces of the outer shell 1 are respectively provided with connection structures, and the connection structure is provided with a telescopic hose 4 to facilitate the connection between the device and the fly ash generation and collection structure, thereby reducing the contact between the fly ash and the air. The connection structure includes a connecting pipe 1 2, and a connecting pipe 2 3 is provided on one side of the connecting pipe 1 2. The connecting pipe 1 2 and the connecting pipe 2 3 are connected through a hose 4, and the hose 4 is a telescopic structure. A clamping block 5 is provided in an annular shape on the side surface of the connecting pipe 1 2, and the clamping block 5 is spherical, and the clamping block 5 is fixedly connected to the surface of the connecting pipe 1 2 through a connecting rod, and a clamping groove is provided on the surface of the connecting pipe 2 3 accordingly. The connecting pipe 2 3 is provided through the upper surface of the outer shell 1, and the lower surface of the outer shell 1 is symmetrically provided with the same connecting pipe 1 2 and connecting pipe 2 3;
[0033] like Figure 1 , Figure 5 and Figure 6 As shown, hold the connecting pipe 2 and pull it upward, and the block 5 on the lower surface of the connecting pipe 2 is separated from the groove on the surface of the connecting pipe 2 3. At this time, the connecting pipe 2 above the shell 1 can be connected to the bottom of the ash hopper that produces fly ash. Since the connecting pipe 2 and the connecting pipe 2 3 are connected by a hose 4, the hose 4 will not interfere with the movement of the connecting pipe 2. Similarly, the connecting pipe 2 below the shell 1 is connected to the fly ash storage device, so that the fly ash is kept in the relatively closed shell 1 during the recovery process to avoid dust caused by contact between the fly ash and the air.
[0034] This device has the effect of recovering magnetic materials, specifically:
[0035] A magnetic separation structure is arranged inside the shell 1, and a magnetic ring 6 is arranged in the magnetic separation structure to separate and collect magnetic substances in the fly ash. The magnetic separation structure includes a magnetic ring 6, which is rotatably mounted on the inner wall of the shell 1, and a rotating shaft is arranged inside the magnetic ring 6 to penetrate the surface of the shell 1. A motor 7 is fixedly mounted on the rear surface of the shell 1, and the output end of the motor 7 is connected to the rotating shaft of the magnetic ring 6. Baffles 1 8 and baffles 2 9 are symmetrically arranged on both sides of the magnetic ring 6, and the other sides of the baffles 1 8 and baffles 2 9 are fixedly mounted on the inner wall of the shell 1, and the baffles 1 8 and baffles 2 9 are arranged obliquely. Baffle plate 1 8 is in contact with the surface of the magnetic ring 6, baffle plate 2 9 is provided with a gap with the surface of the magnetic ring 6, a rotating wheel 11 is provided on one side of the magnetic ring 6, both ends of the rotating wheel 11 are rotatably connected to the inner wall of the shell 1, a plurality of scrapers are provided in an annular shape on the outer surface of the rotating wheel 11 to contact the surface of the magnetic ring 6, a discharge plate 10 is provided below the rotating wheel 11, the discharge plate 10 is fixedly connected to the inner wall of the shell 1, the discharge plate 10 is a sloped structure, the upper end of the sloped discharge plate 10 is aligned with the lower end of the magnetic ring 6, and a discharge port is provided on the side surface of the shell 1 to be aligned with the end of the discharge plate 10;
[0036] like Figure 1 , Figure 2 and Figure 3 As shown, after the fly ash falls from the upper connecting pipe 2 3 into the outer shell 1, the motor 7 is started, and the motor 7 drives the magnetic ring 6 to rotate. At this time, the fly ash falls to the surface of the magnetic ring 6 under the action of the baffle 1 8 and the baffle 2 9, and the non-magnetic material in the fly ash falls from the gap between the magnetic ring 6 and the baffle 2 9, and falls to the surface of the screen plate 12 below. The magnetic material in the fly ash is adsorbed by the magnetic ring 6. As the magnetic ring 6 rotates, when the magnetic material contacts the scraper on the surface of the runner 11, under the action of the scraper, the magnetic material falls to the surface of the discharge plate 10 below, and is discharged from the outer shell 1 along the sloped discharge plate 10 to be collected.
[0037] This device has the effect of vibration screening, specifically:
[0038] A screening structure is arranged inside the shell 1, and a vibrating screen plate 12 is arranged in the screening structure to sort the non-magnetic substances in the fly ash. The screening structure includes a screen plate 12, which is arranged obliquely on the inner wall of the shell 1, and one end of the screen plate 12 is slidably connected to the inner wall of the shell 1, an eccentric wheel 14 is arranged on the lower surface of the screen plate 12, and the other end of the eccentric wheel 14 is fixedly installed on the inner wall of the shell 1, and two eccentric wheels 14 are symmetrically arranged above the screen plate 12, and the two eccentric wheels 14 are connected to the same rotating shaft surface, and the rotating shaft of the eccentric wheel 14 passes through the surface of the shell 1, and a transmission belt is arranged at the output end of the motor 7 to be connected to the rotating shaft of the eccentric wheel 14;
[0039] like Figure 1 , Figure 3 and Figure 4As shown, after the fly ash falls from above onto the surface of the sieve plate 12, the non-magnetic substances in the fly ash, such as unburned coal blocks, are intercepted by the sieve plate 12 and discharged from the outer casing 1 along the inclined sieve plate 12 for collection. The remaining fly ash passes through the sieve plate 12 and is collected by the connecting pipe 2 3 and the connecting pipe 1 2 below. When the sieve plate 12 is screening, the motor 7 drives the eccentric wheel 14 to rotate, and the rotating eccentric wheel 14 pushes the sieve plate 12 downward, and the sieve plate 12 compresses the spring 13 downward. When the sieve plate 12 loses the driving force of the eccentric wheel 14, the sieve plate 12 rebounds under the action of the spring 13, causing the sieve plate 12 to vibrate up and down, which is convenient for screening the fly ash.
[0040] Working principle: When using the anti-dust fly ash recovery device, the outer shell 1 can be connected to the fly ash generation and collection structure by using the connecting pipe 1 2 and the connecting pipe 2 3 on the upper and lower surfaces of the outer shell 1 to prevent the fly ash from being exposed to the air and generating dust during the recovery process. The motor 7 is started, and the motor 7 drives the magnetic ring 6 to rotate. The fly ash falls onto the surface of the magnetic ring 6. The magnetic material is adsorbed by the magnetic ring 6 and rotates with the magnetic ring 6. Under the action of the rotating wheel 11, it falls to the discharge plate 10 below and is collected. The rotation of the motor 7 will also drive the eccentric wheel 14 to rotate. The eccentric wheel 14 and the spring 13 can drive the screen plate 12 to vibrate up and down, thereby increasing the screening efficiency, screening the non-magnetic material in the fly ash, and increasing the overall practicality.
[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fly ash recovery device for preventing dust, comprising a housing (1), wherein the housing (1) is a box body connected to a bucket at the bottom, characterized in that: The upper and lower surfaces of the shell (1) are respectively provided with connection structures, and the connection structures are provided with a telescopic hose (4) to facilitate the connection between the device and the fly ash generation and collection structure, thereby reducing the contact between the fly ash and the air.
2. The dust-proof fly ash recovery device according to claim 1, characterized in that: The connection structure comprises a connection pipe (2), a connection pipe (3) is arranged on one side of the connection pipe (2), the connection pipe (2) and the connection pipe (3) are connected via a hose (4), the hose (4) is a telescopic structure, a clamping block (5) is arranged in an annular shape on the side surface of the connection pipe (2), the clamping block (5) is spherical, and the clamping block (5) is fixedly connected to the surface of the connection pipe (2) via a connecting rod, a clamping groove is correspondingly arranged on the surface of the connection pipe (3), the connection pipe (3) passes through the upper surface of the shell (1), and the lower surface of the shell (1) is symmetrically provided with the same connection pipe (2) and connection pipe (3).
3. The dust-proof fly ash recovery device according to claim 1, characterized in that: A magnetic separation structure is arranged inside the outer shell (1), and the magnetic separation structure is provided with a magnetic ring (6) for separating and collecting magnetic substances in the fly ash.
4. The dust-proof fly ash recovery device according to claim 3 is characterized in that: The magnetic separation structure comprises a magnetic ring (6), the magnetic ring (6) is rotatably mounted on the inner wall of the outer shell (1), and a rotating shaft is arranged inside the magnetic ring (6) and penetrates the surface of the outer shell (1), a motor (7) is fixedly mounted on the rear surface of the outer shell (1), and the output end of the motor (7) is connected to the rotating shaft of the magnetic ring (6), baffle plate 1 (8) and baffle plate 2 (9) are symmetrically arranged on both sides of the magnetic ring (6), the other sides of baffle plate 1 (8) and baffle plate 2 (9) are fixedly mounted on the inner wall of the outer shell (1), and baffle plate 1 (8) and baffle plate 2 (9) are arranged obliquely, baffle plate 1 (8) is in contact with the surface of the magnetic ring (6), and a gap is arranged between baffle plate 2 (9) and the surface of the magnetic ring (6).
5. The dust-proof fly ash recovery device according to claim 4, characterized in that: A rotating wheel (11) is arranged on one side of the magnetic ring (6), and the two ends of the rotating wheel (11) are rotatably connected to the inner wall of the outer shell (1). The outer surface of the rotating wheel (11) is provided with a plurality of scrapers in an annular shape so as to contact the surface of the magnetic ring (6). A discharge plate (10) is arranged below the rotating wheel (11), and the discharge plate (10) is fixedly connected to the inner wall of the outer shell (1). The discharge plate (10) is a sloped structure, and the upper end of the sloped discharge plate (10) is aligned with the lower end of the magnetic ring (6). The side surface of the outer shell (1) is provided with a discharge port which is aligned with the end of the discharge plate (10).
6. The dust-proof fly ash recovery device according to claim 1, characterized in that: A screening structure is arranged inside the outer shell (1), and the screening structure is provided with a vibrating screen plate (12) for sorting non-magnetic substances in the fly ash.
7. The dust-proof fly ash recovery device according to claim 6, characterized in that: The screening structure comprises a screen plate (12), the screen plate (12) being arranged obliquely on the inner wall of the outer shell (1), and one end of the screen plate (12) being slidably connected to the inner wall of the outer shell (1), an eccentric wheel (14) being arranged on the lower surface of the screen plate (12), and the other end of the eccentric wheel (14) being fixedly mounted on the inner wall of the outer shell (1), two eccentric wheels (14) being symmetrically arranged above the screen plate (12), the two eccentric wheels (14) being connected to the same rotating shaft surface, the rotating shaft of the eccentric wheel (14) passing through the surface of the outer shell (1), and a transmission belt being arranged at the output end of the motor (7) being connected to the rotating shaft of the eccentric wheel (14).