High-precision stamping device
By introducing automatic loading and cleaning components in high-precision stamping devices, combining positioning and limiting mechanisms, the problems of manual operation and material adjustment in the prior art are solved, and stamping efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202421327524.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-12
AI Technical Summary
The existing high-precision stamping device requires manual operation by personnel during operation, and the material position needs to be adjusted during the loading process to avoid misalignment and affect efficiency.
A high-precision stamping device is designed, including a frame, cylinder, mold and stamping head. By setting up a driving component and cleaning component, automatic loading and material surface cleaning is achieved, and positioning components and limit strips are used to ensure accurate material positioning.
The automatic loading and cleaning process is realized, stamping efficiency and accuracy are improved, and the need for manual operation is reduced.
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Abstract
Description
Technical Field
[0001] The utility model relates to the field of stamping equipment, in particular to a high-precision stamping device. Background Art
[0002] A stamping die is a special process equipment used to process materials into parts during cold stamping. It is called a cold stamping die (commonly known as a cold stamping die). Stamping is a pressure processing method that uses a die installed on a press to apply pressure to the material at room temperature to cause it to separate or plastically deform, thereby obtaining the desired parts.
[0003] A Chinese patent with announcement number CN 213793861 U discloses a high-precision stamping device, including a stamping device body, the stamping device body including a base, a support seat fixed on the base, a mold installed on the top of the support seat, a support frame welded on the base, a cylinder installed on the support frame, the cylinder is installed on the support frame through a mounting seat, a movable column is installed on the cylinder, one end of the movable column cooperates with the mold, a fixed plate and a threaded rod are welded on one side of the support seat, the threaded rod is installed on both sides of the fixed plate, a threaded sleeve is installed on the threaded rod, and a limiting plate is welded on one end of the threaded rod. When in use, the high-precision stamping device reciprocates on the material through gears, drives the material forward through movement, and performs rotational movement adjustment on the threaded rod through the threaded sleeve, thereby limiting the moving distance of the moving device, ensuring that the length of each feeding is the same, and ensuring production quality.
[0004] The inventors have found that although the above technology can achieve stable feeding, manual operation is required in actual operation. At the same time, during the feeding process, in order to avoid stamping dislocation, personnel are required to adjust the position of the material back and forth, and in order to avoid stamping quality, personnel are required to clean the surface of the material to prevent foreign matter. Therefore, the efficiency of feeding and stamping by personnel is reduced. Therefore, a high-precision stamping device is provided herein. Utility Model Content
[0005] The purpose of the utility model is to provide a high-precision stamping device, which can solve the problems raised in the above background technology.
[0006] The embodiment of the utility model is achieved as follows:
[0007] A high-precision stamping device comprises a frame, a cylinder, a mold and a punching head, wherein the cylinder is fixed at the middle position of the upper end of the frame, the mold is fixed at the middle position of the lower end of the frame, the lower telescopic end of the cylinder passes through the frame and is fixed with a fixing plate, the punching head is fixed to the right side of the lower end of the fixing plate, the punching head is located directly above the mold, a positioning assembly is arranged on the fixing plate on the left side of the punching head, a driving assembly is fixed to the lower right side of the frame by bolts, and a cleaning assembly is installed on the right side of the driving assembly.
[0008] As a further preferred embodiment of the present technical solution, the positioning assembly includes a U-shaped rod passing through the left part of the fixed plate, and the front and rear ends of the U-shaped rod are both equipped with positioning sleeves. The interior of the positioning sleeve is connected to the end of the U-shaped rod through a first spring, and the positioning sleeve is located on the upper side of the mold.
[0009] As a further preferred embodiment of the present technical solution, the driving assembly includes a lower mounting seat fixed to the lower right side of the frame and an upper mounting seat installed on the upper side of the lower mounting seat, and a lower roller is rotatably connected inside the lower mounting seat, and the horizontal tangent of the vertex of the lower roller is at the same height as the upper end surface of the mold.
[0010] As a further preferred embodiment of the present technical solution, the front and rear ends of the upper mounting seat and the lower mounting seat are integrally formed with pressing edges, a guide rod passes through the front and rear pressing edges of the upper mounting seat, the other end of the guide rod is fixedly connected to the pressing edge of the lower mounting seat and a second spring is mounted on the guide rod, the front and rear pressing edges of the lower mounting seat are threadedly connected with an adjusting screw, and the top of the adjusting screw is rotatably connected to the pressing edge of the upper mounting seat through a bearing.
[0011] As a further preferred embodiment of the present technical solution, a servo motor is fixed on the front side of the upper mounting seat, an upper roller is connected to the inner output shaft of the servo motor, the upper roller is rotatably connected to the upper mounting seat, the upper roller is located directly above the lower roller, a controller is fixed to the upper end of the upper mounting seat, and the controller is electrically connected to the cylinder and the servo motor respectively through wires.
[0012] As a further preferred embodiment of the present technical solution, the cleaning assembly includes an upper cleaning frame installed on the right side of the upper mounting seat and a lower cleaning frame installed on the right side of the lower mounting seat, the upper end of the upper cleaning frame and the lower end of the lower cleaning frame are symmetrically fixed with fixing strips, and fixing seats are correspondingly fixed on the upper mounting seat and the lower mounting seat, the fixing strip passes through the fixing seat and a bolt is threadedly connected above the fixing seat, and the bolt passes through the fixing seat and contacts with the fixing strip.
[0013] As a further preferred embodiment of the present technical solution, cleaning brushes are bonded and fixed inside the upper cleaning frame and the lower cleaning frame via fixing plates, and the height of the cleaning brush on the lower side is higher than that of the lower roller.
[0014] As a further preferred embodiment of the present technical solution, a hanging rod is welded and fixed to the right side of the upper cleaning rack, and two groups of adjusting nuts are threadedly connected to the hanging rod, and two groups of limiting strips are mounted on the hanging rod inside the two groups of adjusting nuts, and a third spring is mounted on the hanging rod between the limiting strip and the adjusting nut, and one end of the third spring away from the adjusting nut is fixedly connected to the side of the limiting strip, and limiting grooves are provided on the front and rear sides of the hanging rod, and a protrusion matching the limiting groove is integrally formed inside the limiting strip.
[0015] The beneficial effects of the embodiments of the utility model are:
[0016] 1. The drive assembly can automatically load the material, avoiding the need for manual operation. At the same time, the adjustment screw can be used to adjust the distance between the upper roller and the lower roller, so that it can match materials of different thicknesses. At the same time, the positioning assembly can be used to position the material during stamping, avoiding the shaking of the material, thereby improving the stamping effect.
[0017] 2. The cleaning components can be used to clean the surface of the material during loading, avoiding the need for personnel to spend time checking in advance. The cleaning brush can be disassembled using the fixing strips and fixing seats, making it easy to clean and replace.
[0018] 3. By using the limit strip and the third spring, the material can be limited from both sides, so as to ensure that the material will not be offset during the feeding process. By using the adjustment nut, the position of the limit strip can be flexibly adjusted as needed, which is more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0021] Figure 2 It is a side view structural schematic diagram of the utility model;
[0022] Figure 3 This is a schematic diagram of the structure of the utility model when viewed from above;
[0023] Figure 4 It is a schematic diagram of the top view structure of the utility model;
[0024] Figure 5It is a schematic diagram of the internal structure of the positioning sleeve and the U-shaped rod in the utility model.
[0025] Icons: 1. Frame; 2. Cylinder; 3. Mold; 4. Upper mounting seat; 5. Upper cleaning frame; 6. Hanging rod; 7. Adjusting nut; 8. Limiting strip; 9. Cleaning brush; 10. Lower cleaning frame; 11. Lower mounting seat; 12. Adjusting screw; 13. Servo motor; 14. Fixing strip; 15. Punch head; 16. Fixing plate; 17. U-shaped rod; 18. Positioning sleeve; 19. Upper roller; 20. Lower roller. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0027] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0029] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the utility model product is usually placed when in use, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0030] In addition, the terms "horizontal", "vertical" and the like do not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0031] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0032] The utility model provides a technical solution: Figure 1-Figure 5 As shown, in this embodiment, a high-precision stamping device includes a frame 1, a cylinder 2, a mold 3 and a punch head 15. The cylinder 2 is fixed at the middle position of the upper end of the frame 1, and the mold 3 is fixed at the middle position of the lower end of the frame 1. The lower telescopic end of the cylinder 2 passes through the frame 1 and is fixed with a fixed plate 16. The punch head 15 is fixed to the right side of the lower end of the fixed plate 16. The punch head 15 is located directly above the mold 3. A positioning assembly is arranged on the fixed plate 16 on the left side of the punch head 15. A driving assembly is fixed to the lower right side of the frame 1 by bolts, and a cleaning assembly is installed on the right side of the driving assembly.
[0033] like Figure 2 , Figure 3 and Figure 5 As shown, the positioning assembly includes a U-shaped rod 17 that passes through the left part of the fixed plate 16. The front and rear ends of the U-shaped rod 17 are both equipped with positioning sleeves 18. The interior of the positioning sleeve 18 is connected to the end of the U-shaped rod 17 through a first spring. The positioning sleeve 18 is located on the upper side of the mold 3. The positioning sleeve 18 is driven down during the process of the cylinder 2 driving the punch head 15 to descend. The positioning sleeve 18 first contacts the left part of the material. As the cylinder 2 continues to press down, the U-shaped rod 17 will squeeze the first spring inside the positioning sleeve 18, while providing a descending space for the punch head 15, the positioning sleeve 18 can better press the material.
[0034] like Figure 1 , Figure 3 and Figure 4As shown, the driving assembly includes a lower mounting seat 11 fixed to the lower right side of the frame 1 and an upper mounting seat 4 installed on the upper side of the lower mounting seat 11, a lower roller 20 is rotatably connected inside the lower mounting seat 11, and the horizontal tangent of the vertex of the lower roller 20 is at the same height as the upper end surface of the mold 3, and the upper mounting seat 4 and the lower mounting seat 11 are integrally formed with a pressing edge at the front and rear ends, and a guide rod passes through the front and rear pressing edges of the upper mounting seat 4, and the other end of the guide rod is fixedly connected to the pressing edge of the lower mounting seat 11 and a second spring is sleeved on the guide rod, and the front and rear pressing edges of the lower mounting seat 11 are both threadedly connected with an adjusting screw 12, and the top of the adjusting screw 12 is rotatably connected to the pressing edge of the upper mounting seat 4 through a bearing, and a servo motor 13 is fixed to the front side of the upper mounting seat 4. The inner output shaft of the servo motor 13 is connected to an upper roller 19, and the upper roller 19 is rotatably connected to the upper mounting seat 4. The upper roller 19 is located just above the lower roller 20. A controller is fixed to the upper end of the upper mounting seat 4. The controller is electrically connected to the cylinder 2 and the servo motor 13 through wires. The servo motor 13 can be regulated by the controller to ensure the orderly operation of the servo motor 13. The rotation of the servo motor 13 drives the upper roller 19 to rotate, so that the material between the upper roller 19 and the lower roller 20 can be fed. At the same time, when the operation stops, the material can also be pressed to avoid shaking during the stamping process, thereby ensuring accurate feeding and reducing manual operation.
[0035] like Figure 1-Figure 3 As shown, the cleaning assembly includes an upper cleaning frame 5 installed on the right side of the upper mounting seat 4 and a lower cleaning frame 10 installed on the right side of the lower mounting seat 11, and the upper end of the upper cleaning frame 5 and the lower end of the lower cleaning frame 10 are symmetrically fixed with fixing strips 14, and the upper mounting seat 4 and the lower mounting seat 11 are correspondingly fixed with fixing seats, the fixing strip 14 passes through the fixing seat and the top of the fixing seat is connected with bolts through threads, and the bolts pass through the fixing seat and contact the fixing strip 14, and the interior of the upper cleaning frame 5 and the lower cleaning interior are both bonded and fixed with a cleaning brush 9 through a fixing plate 16, and the height of the cleaning brush 9 on the lower side is higher than the height of the lower roller 20. By using the set cleaning assembly, the upper and lower surfaces of the material can be cleaned, and the bonded foreign matter can be brushed off to avoid affecting the stamping effect. At the same time, the cleaning brush 9 on the upper side can be adjusted in height following the upper mounting frame, and the set fixing strip 14 is used to facilitate regular replacement and cleaning of the cleaning brush 9.
[0036] like Figure 2-4As shown, a hanging rod 6 is welded and fixed on the right side of the upper cleaning frame 5, and two groups of adjusting nuts 7 are threadedly connected to the hanging rod 6. Two groups of limiting strips 8 are installed on the hanging rod 6 inside the two groups of adjusting nuts 7. A third spring is installed on the hanging rod 6 between the limiting strip 8 and the adjusting nut 7. The end of the third spring away from the adjusting nut 7 is fixedly connected to the side of the limiting strip 8. Limiting grooves are provided on the front and back sides of the hanging rod 6, and a protrusion matching the limiting groove is integrally formed inside the limiting strip 8. The setting of the limiting strip 8 cooperates with the third spring to limit the material from both sides, so as to ensure that the material is not offset during the feeding process. The setting of the adjusting nut 7 can be used to flexibly adjust the position of the limiting strip 8 as needed, thereby improving the accuracy of stamping.
[0037] The utility model provides a specific working principle as follows: during normal use, the design is first connected to electricity, and then one end of the material to be punched is placed on the cleaning brush 9 located on the lower side, and the height of the upper mounting frame is lowered by rotating the adjusting screw 12, thereby lowering the height of the upper cleaning frame 5, so that the cleaning brush 9 located on the upper side can fit the upper surface of the material, and then the material is continued to be pushed, and the position of the upper roller 19 is adjusted so that the upper roller 19 can contact the upper surface of the material, and the upper roller 19 is driven by the servo motor 13, so that the material can be driven in conjunction with the lower roller 20 to feed the material until the specified length, during the feeding process, the cleaning brush 9 brushes off foreign matter on the surface of the material, and then the cylinder 2 is operated, and the cylinder 2 pushes the fixed plate 16 to move downward, and the fixed plate 16 drives the punch head 15 to move downward, and at the same time drives the positioning assembly to move downward, and during the movement, the positioning sleeve 18 contacts the end of the material away from the driving assembly, and as the cylinder 2 continues to run, the first spring will be squeezed, so that the positioning sleeve 18 presses the end of the material, and finally the punch head 15 is used to complete the punching.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high-precision punching device, comprising a frame (1), a cylinder (2), a die (3) and a punching head (15), characterized in that: The cylinder (2) is fixed to the middle position of the upper end of the frame (1), the mold (3) is fixed to the middle position of the lower end of the frame (1), the telescopic end of the lower side of the cylinder (2) passes through the frame (1) and is fixed with a fixing plate (16), the punch head (15) is fixed to the right side of the lower end of the fixing plate (16), the punch head (15) is located just above the mold (3), a positioning assembly is arranged on the fixing plate (16) on the left side of the punch head (15), a driving assembly is fixed to the lower right side of the frame (1) by bolts, and a cleaning assembly is installed on the right side of the driving assembly.
2. The high-precision punching device according to claim 1, characterized in that: The positioning assembly comprises a U-shaped rod (17) penetrating the left part of the fixing plate (16), and the front and rear ends of the U-shaped rod (17) are both provided with positioning sleeves (18), and the interior of the positioning sleeve (18) is connected to the end of the U-shaped rod (17) via a first spring, and the positioning sleeve (18) is located on the upper side of the mold (3).
3. The high-precision punching device according to claim 1, characterized in that: The driving assembly comprises a lower mounting seat (11) fixed to the lower right side of the frame (1) and an upper mounting seat (4) mounted on the upper side of the lower mounting seat (11); a lower roller (20) is rotatably connected inside the lower mounting seat (11); a horizontal tangent line of the vertex of the lower roller (20) is at the same height as the upper end surface of the mold (3).
4. The high-precision punching device according to claim 3, characterized in that: The front and rear ends of the upper mounting seat (4) and the lower mounting seat (11) are integrally formed with pressure edges, and guide rods are passed through the front and rear pressure edges of the upper mounting seat (4), the other end of the guide rod is fixedly connected to the pressure edge of the lower mounting seat (11), and a second spring is sleeved on the guide rod, and the front and rear pressure edges of the lower mounting seat (11) are both threadedly connected with an adjusting screw (12), and the top of the adjusting screw (12) is rotatably connected to the pressure edge of the upper mounting seat (4) through a bearing.
5. The high-precision punching device according to claim 4, characterized in that: A servo motor (13) is fixed on the front side of the upper mounting seat (4); an upper roller (19) is connected to the inner output shaft of the servo motor (13); the upper roller (19) is rotatably connected to the upper mounting seat (4); the upper roller (19) is located directly above the lower roller (20); a controller is fixed on the upper end of the upper mounting seat (4); the controller is electrically connected to the cylinder (2) and the servo motor (13) through wires.
6. The high-precision punching device according to claim 1, characterized in that: The cleaning assembly comprises an upper cleaning frame (5) mounted on the right side of an upper mounting seat (4) and a lower cleaning frame (10) mounted on the right side of a lower mounting seat (11); the upper end of the upper cleaning frame (5) and the lower end of the lower cleaning frame (10) are symmetrically fixed with fixing strips (14); fixing seats are correspondingly fixed on the upper mounting seat (4) and the lower mounting seat (11); the fixing strip (14) passes through the fixing seat and a bolt is threadedly connected above the fixing seat; the bolt passes through the fixing seat and contacts the fixing strip (14).
7. The high-precision punching device according to claim 6, characterized in that: Cleaning brushes (9) are bonded and fixed inside the upper cleaning frame (5) and the lower cleaning frame via a fixing plate (16), and the height of the cleaning brush (9) located on the lower side is higher than the height of the lower roller (20).
8. The high-precision punching device according to claim 6, characterized in that: A hanging rod (6) is welded and fixed on the right side of the upper cleaning frame (5), and two groups of adjusting nuts (7) are threadedly connected to the hanging rod (6). Two groups of limiting strips (8) are mounted on the hanging rod (6) inside the two groups of adjusting nuts (7). A third spring is mounted on the hanging rod (6) between the limiting strip (8) and the adjusting nut (7), and one end of the third spring away from the adjusting nut (7) is fixedly connected to the side of the limiting strip (8). Limiting grooves are provided on the front and rear sides of the hanging rod (6), and a protrusion matching the limiting groove is integrally formed inside the limiting strip (8).
Citation Information
Patent Citations
High-precision stamping device
CN213793861U