Electric hammer for forge piece machining

By introducing a limit frame and a driving telescopic rod into the electro-hydraulic hammer device, the problem of the electro-hydraulic hammer frequently adjusting the position of the pad when the electro-hydraulic hammer impacts the workpiece many times is solved, and the rapid automatic alignment of the workpiece and the hammer body is achieved, which improves the forging efficiency and quality.

CN222536240UActive Publication Date: 2025-02-28HANDAN DINGLI ROLLER CO LTD
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Patent Information

Application Number
CN202421264102.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-02-28
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

When the hammer head hits the workpiece many times, the existing electro-hydraulic hammer needs to frequently adjust the position of the pad, resulting in a long alignment time and affecting the processing efficiency of the workpiece.

Method used

A device including an electro-hydraulic hammer body and a support frame is designed to realize height adjustment and automatic alignment of the limit rod through the limit rod and the driving telescopic rod to ensure that the workpiece and the hammer body always correspond.

Benefits of technology

Through automated position adjustment and alignment mechanisms, the time corresponding to the workpiece position is significantly shortened and the efficiency and quality of the forging process are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of forge piece equipment, in particular to an electric hammer for forge piece machining, which comprises an electro-hydraulic hammer body and a support frame, the bottom end of the support frame is fixedly connected with a support plate, one side of the support plate is fixedly connected with a support block corresponding to the hammer body part, and the inner wall of a butt joint slideway is slidably connected with a sliding plate. A push rod is slidably connected to the sliding plate, a limiting frame is arranged above the supporting block, the supporting block is connected with the limiting frame through a driving telescopic rod, and three limiting rods are slidably connected to the limiting frame; the height of a limiting frame above a supporting block can be adjusted, so that a limiting rod can correspond to a workpiece, the position, extending into the limiting frame, of the limiting rod can be controlled through an adjusting rod, and the limiting rod can slide towards the interior of the limiting frame on an outer plate of a spring; therefore, the device can rapidly correspond to the position of the workpiece according to the position relation between one end of the adjusting rod and the outer wall of the limiting frame, and it is ensured that the workpiece corresponds to the hammer body.
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Description

Technical Field

[0001] The utility model belongs to the technical field of forging equipment, and in particular relates to an electric hammer for forging processing. Background Art

[0002] The electric hydraulic hammer delivers hydraulic oil to the pressure cylinder through an electric pump to generate forging pressure. Compared with traditional pneumatic hammers or mechanical hammers, the electric hydraulic hammer usually has higher precision and control performance. Since the hydraulic system can provide a smoother and continuous force output, it is easier to achieve multiple impacts during the forging process, and to a certain extent, the vibration and noise generated by the impact are reduced;

[0003] When an existing electro-hydraulic hammer is processing and forging a workpiece, a pad needs to be placed between the workpiece and the hammer head. The pad can disperse the impact force transmitted by the hammer head and make it act evenly on the surface of the workpiece, which helps to reduce local stress concentration and avoid cracks or deformation of the workpiece. Since the pad is placed directly on the workpiece, it is necessary to ensure that it corresponds to the hammer head. The pad will vibrate and displace every time the hammer head impacts, which can easily affect the correspondence between the pad and the hammer head. At the same time, in order to protect the workpiece during each punching, the hammer head needs to ensure that the pad is placed in correspondence with the impact position of the hammer head. Therefore, when the hammer head impacts the workpiece multiple times, the position of the pad is adjusted multiple times, and the alignment time is long, which affects the processing efficiency of the workpiece. Utility Model Content

[0004] The utility model provides an electric hammer for forging processing, which has the characteristic of solving the problem that when the hammer head strikes the workpiece multiple times, the position of the cushion block is repeatedly adjusted, and the positioning time is long, which affects the processing efficiency of the workpiece.

[0005] The utility model provides the following technical scheme: it comprises an electro-hydraulic hammer body and a support frame, the bottom end of the support frame is fixedly connected with a support plate, one side of the support plate is fixedly connected with a support block corresponding to the hammer body part, a docking slide is provided on the support frame, a slide plate is slidably connected to the inner wall of the docking slide, a push rod is slidably connected to the slide plate, a limit frame is provided above the support block, the support block and the limit frame are connected by a driving telescopic rod, three limit rods are slidably connected to the limit frame, one end of the limit rod is fixedly connected with an outer plate, a connecting rod is fixedly connected to the limit frame and slidably connected to the outer plate, a spring is sleeved on the outer wall of the connecting rod, and an adjusting rod is threadedly connected to the outer plate.

[0006] Among them, the outer wall of the support block is fixedly connected to an upper fixed plate, the outer wall of the support block is fixedly connected to a lower fixed plate corresponding to the upper fixed plate, the lower fixed plate is fixedly connected to the bottom end of the driving telescopic rod, and the top end of the driving telescopic rod is fixedly connected to the upper fixed plate.

[0007] Among them, a limiting groove is arranged on the inner wall of the docking slide, a limiting block is fixedly connected to the slide plate, one end of the push rod passes through the support frame, and a sliding hole matching the push rod is arranged on the slide plate.

[0008] Wherein, one end of the adjusting rod is fixedly connected to a rotating plate, and the other end of the adjusting rod is fixedly connected to a cushion block.

[0009] Among them, one end of the limit rod is fixedly connected to the support rod, and the center of the limit frame corresponds to the center of the hammer body.

[0010] The beneficial effects of the utility model are as follows: the height above the support block can be adjusted by the limit frame, so that the limit rod can ensure the correspondence with the workpiece, and the position of the limit rod extending into the limit frame can be controlled by the adjusting rod, so that the limit rod can slide into the limit frame by the spring against the outer plate, so that the device can quickly position the workpiece according to the positional relationship between one end of the adjusting rod and the outer wall of the limit frame, thereby ensuring the correspondence between the workpiece and the hammer body and ensuring the forging quality.

[0011] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0013] Figure 2 This is a schematic diagram of the movement of the limit frame in the utility model;

[0014] Figure 3 It is a three-dimensional structural schematic diagram of the slide plate in the utility model;

[0015] Figure 4 For this utility model Figure 1 A is an enlarged schematic diagram.

[0016] In the figure: 1. electro-hydraulic hammer body; 2. support frame; 21. support plate; 22. docking slide; 221. limit groove; 23. slide plate; 231. limit block; 232. slide hole; 24. push rod; 3. support block; 31. limit frame; 311. upper fixed plate; 32. lower fixed plate; 33. driving telescopic rod; 34. limit rod; 341. support rod; 342. outer plate; 35. connecting rod; 351. spring; 36. adjusting rod; 361. rotating plate; 362. cushion block. DETAILED DESCRIPTION

[0017] See also Figure 1-Figure 4The utility model provides the following technical solutions: it includes an electro-hydraulic hammer body 1 and a support frame 2, the bottom end of the support frame 2 is fixedly connected with a support plate 21, one side of the support plate 21 is fixedly connected with a support block 3 corresponding to the hammer body part, a docking slide 22 is provided on the support frame 2, a slide plate 23 is slidably connected to the inner wall of the docking slide 22, a push rod 24 is slidably connected to the slide plate 23, a limit frame 31 is provided above the support block 3, the support block 3 and the limit frame 31 are connected by a driving telescopic rod 33, three limit rods 34 are slidably connected to the limit frame 31, one end of the limit rod 34 is fixedly connected to an outer plate 342, a connecting rod 35 is fixedly connected to the limit frame 31 and slidably connected to the outer plate 342, a spring 351 is sleeved on the outer wall of the connecting rod 35, and an adjusting rod 36 is threadedly connected to the outer plate 342.

[0018] In this embodiment: the electro-hydraulic hammer body 1 is used to perform hammering processing on the workpiece. The hammer part on the electro-hydraulic hammer body 1 can impact the workpiece, so as to have an impact forging effect on the workpiece. The electro-hydraulic hammer body 1 is supported by the support frame 2, so that the electro-hydraulic hammer body 1 is supported by the support frame 2 at a certain height, and the support frame 2 is fixed on the support plate 21, ensuring that the electro-hydraulic hammer body 1 is firmly supported by the support frame 2, so that it can firmly forge the workpiece placed on the support block 3 fixedly connected to one side of the support plate 21. The support block 3 corresponds vertically to the hammer part on the electro-hydraulic hammer body 1, so that when the workpiece is placed at the center of the support block 3, it can ensure that the workpiece is subjected to vertical pressure from the hammer part, thereby avoiding deviation and causing the workpiece to be deformed. The forging quality of the workpiece is affected. After the workpiece is placed on the support block 3, it can be above the support block 3 through the limit frame 31, and the limit frame 31 can be driven by the driving telescopic rod 33 fixedly connected to the outside of the support block 3, so that the limit frame 31 can be pushed to move up and down, so that the limit frame 31 can make the limit rod 34 slidably connected on the limit frame 31 correspond to the middle position of the workpiece under the upward push of the driving telescopic rod 33. At this time, the limit rod 34 can slide on the limit frame 31, and the outer wall of the workpiece can be supported by one end of the limit rod 34, so that the limit rod 34 in three directions can support the workpiece, and one end of the limit rod 34 can be adjusted to be in The length of the limit frame 31 is so that the staff can quickly reset the position of the workpiece after it is displaced, thereby improving the resetting of the workpiece position when the hammer continuously impacts the workpiece, thereby improving the forging efficiency of the workpiece. The limit rod 34 can be connected to the connecting rod 35 through the outer plate 342 fixedly connected at one end thereof, and the outer plate 342 slides on the connecting rod 35. The spring 351 can generate an inward pulling force on one end of the outer plate 342, so that the limit rod 34 can be displaced into the limit frame 31, and the adjusting rod 36 threadedly connected on the outer plate 342 can also be rotated to adjust the position of the adjusting rod 36 on the outer plate 342, and one end of the adjusting rod 36 can move the limit rod 34 to the center position in the limit frame 31. The limit rod 36 can be rotated in advance to adjust the length of the inward displacement of the limit rod 34, so as to facilitate the limiting of the position of the workpiece. At the same time, the spring 351 can make way for the limit rod 34 to move the workpiece when the workpiece is displaced, so as to avoid direct hard contact and affect the service life of the device. When resetting is required, it is judged by observing whether one end of the adjusting rod 36 is in contact with the outer wall of the workpiece. At the same time, the docking slide 22 opened on the support frame 2 can install the slide plate 23, and the push rod 24 slidably connected to the slide plate 23 can be located behind the support frame 2, so that the push rod 24 can support the workpiece at one side close to the support frame 2 under the push of external action, so that its symmetrical side is in contact with one end of the limit rod 34.

[0019] An upper fixed plate 311 is fixedly connected to the outer wall of the support block 3, and a lower fixed plate 32 corresponding to the upper fixed plate 311 is fixedly connected to the outer wall of the support block 3, the lower fixed plate 32 is fixedly connected to the bottom end of the driving telescopic rod 33, and the top of the driving telescopic rod 33 is fixedly connected to the upper fixed plate 311; the upper fixed plate 311 fixedly connected to the outer wall of the limit frame 31 is used to correspond to the lower fixed plate 32 fixedly connected to the outer wall of the support block 3, and is fixed on the lower fixed plate 32 by driving the telescopic rod 33, so as to push the upper fixed plate 311, thereby pushing the height of the limit frame 31.

[0020] A limiting groove 221 is provided on the inner wall of the docking slide 22, a limiting block 231 is fixedly connected to the slide plate 23, one end of the push rod 24 passes through the support frame 2, and a sliding hole 232 matching the push rod 24 is provided on the slide plate 23; the limiting groove 221 provided on the inner wall of the docking slide 22 can be used to limit the limiting block 231, so that the slide plate 23 can slide vertically on the inner wall of the docking slide 22, so as to adjust the height of the push rod 24, and the sliding hole 232 provided on the slide plate 23 is used to install the push rod 24, so that the push rod 24 slides on the slide plate 23.

[0021] One end of the adjusting rod 36 is fixedly connected to a rotating plate 361, and the other end of the adjusting rod 36 is fixedly connected to a cushion block 362; the rotating plate 361 fixedly connected to one end of the adjusting rod 36 is used to facilitate the adjustment of the position of the adjusting rod 36, and the cushion block 362 fixedly connected to the other end of the adjusting rod 36 is used to reduce the adjustment rod 36 from being pulled by the spring 351 on the outer plate 342 and colliding with the outer wall of the limit frame 31.

[0022] One end of the limit rod 34 is fixedly connected to a support rod 341, and the center of the limit frame 31 corresponds to the center of the hammer body; the support rod 341 fixedly connected at one end of the limit rod 34 is used to ensure that one end of the limit rod 34 can position the outside of the workpiece, and by corresponding the center of the limit frame 31 with the center of the hammer body, it is ensured that the limit rod 34 sliding on the limit frame 31 corresponds to the position of the workpiece.

[0023] The working principle and use process of the utility model are as follows: after the workpiece is placed at the center of the support block 3, the limit rod 34 slidably connected to the limit frame 31 can be pushed upward by driving the telescopic rod 33 so that the limit rod 34 can correspond to the middle position of the workpiece, and one end of the limit rod 34 is supported on the workpiece. At this time, the adjusting rod 36 can be rotated to adjust one end of it to the position connected to the outer wall of the limit frame 31, thereby determining the position of the center of the limit rod 34. When the workpiece is displaced by the hammer, the limit rod 34 can slide outward to make way for it, avoiding direct hard contact and affecting the service life of the device. When it needs to be reset, it is judged by observing whether one end of the adjusting rod 36 is in contact with the outer wall of the workpiece. At the same time, the docking slide 22 opened on the support frame 2 can install the slide plate 23, and the push rod 24 slidably connected to the slide plate 23 can be located behind the support frame 2, so that the push rod 24 can support the workpiece at a side position close to the support frame 2 under the push of external action, so that its symmetrical side contacts one end of the limit rod 34.

Claims

1. An electric hammer for forging processing, comprising an electric hydraulic hammer body (1) and a support frame (2), characterized in that: The bottom end of the support frame (2) is fixedly connected with a support plate (21), one side of the support plate (21) is fixedly connected with a support block (3) corresponding to the hammer body part, the support frame (2) is provided with a docking slideway (22), the inner wall of the docking slideway (22) is slidably connected with a slide plate (23), the slide plate (23) is slidably connected with a push rod (24), a limit frame (31) is provided above the support block (3), the support block (3) and the limit frame (31) are connected by a driving telescopic rod (33), three limit rods (34) are slidably connected to the limit frame (31), one end of the limit rod (34) is fixedly connected with an outer plate (342), the limit frame (31) is fixedly connected with a connecting rod (35) slidably connected with the outer plate (342), the outer wall of the connecting rod (35) is sleeved with a spring (351), and an adjusting rod (36) is threadedly connected to the outer plate (342).

2. The electric hammer for forging according to claim 1, characterized in that: An upper fixing plate (311) is fixedly connected to the outer wall of the support block (3), and a lower fixing plate (32) corresponding to the upper fixing plate (311) is fixedly connected to the outer wall of the support block (3), the lower fixing plate (32) is fixedly connected to the bottom end of the driving telescopic rod (33), and the top end of the driving telescopic rod (33) is fixedly connected to the upper fixing plate (311).

3. The electric hammer for forging according to claim 1, characterized in that: A limiting groove (221) is provided on the inner wall of the docking slideway (22), a limiting block (231) is fixedly connected to the slide plate (23), one end of the push rod (24) passes through the support frame (2), and a sliding hole (232) matching the push rod (24) is provided on the slide plate (23).

4. The electric hammer for forging according to claim 1, characterized in that: One end of the adjusting rod (36) is fixedly connected to a rotating plate (361), and the other end of the adjusting rod (36) is fixedly connected to a cushion block (362).

5. The electric hammer for forging according to claim 1, characterized in that: One end of the limiting rod (34) is fixedly connected to a supporting rod (341), and the center of the limiting frame (31) corresponds to the center of the hammer body.