Excess material cutting device for steering wheel framework production
By designing a residual material cutting device for the production of steering wheel skeleton, the residual material of the steering wheel is automatically removed by the clamping and cutting mechanism, the problem of low manual cleaning efficiency is solved and a more efficient production process is achieved.
Patent Information
- Application Number
- CN202421078189.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-05-17
AI Technical Summary
During the steering wheel production process, manual cleaning of residual materials is inefficient and the cutting process is time-consuming and labor-intensive.
A residual material removal device for the production of steering wheel skeletons is designed, including a clamping mechanism and a cutting mechanism. The clamping mechanism drives the threaded rod and traction seat through a servo motor to achieve the fixing and rotation of the steering wheel; the cutting mechanism automatically removes the flash of the steering wheel through an electric push rod and a tool.
This device greatly improves the efficiency of cleaning residual materials, reduces the time and labor of manual operation, and simplifies the cutting process of the steering wheel.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steering wheel manufacturing and processing, in particular to a surplus material cutting device for steering wheel frame production. Background Art
[0002] With the vigorous development of the automobile industry, the cost of automobiles is becoming more and more affordable, and the demand for automobiles is also increasing. For the entire automobile industry, the production of parts has become the most important industry. The steering wheel of a car is an important part of the car during use. In the previous steering wheel production process, the skeleton needs to be placed in the mold and injected with real-time reactive foamed plastic material for foaming and shaping. After shaping, the remaining material on the periphery of the steering wheel is mostly removed manually. During the manual cleaning of the remaining material, the steering wheel skeleton needs to be manually pressed in turn, and then the material is cut by the cutter. Each time a new steering wheel is cut, it needs to be manually held. This process is time-consuming and labor-intensive, resulting in a low efficiency in cleaning the remaining material. Utility Model Content
[0003] The main purpose of the utility model is to provide a device for removing excess material for producing a steering wheel frame, which can effectively solve the problems in the background technology.
[0004] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a residual material cutting device for steering wheel frame production, comprising a steering wheel, the outer periphery of the steering wheel is arranged on the inner side of the upper part of the clamping mechanism, and a cutting mechanism is arranged on one side of the lower part of the clamping mechanism;
[0005] The clamping mechanism includes a rotating seat, a fixed frame, a rotating frame, a traction rod, a limiting roller, a driving assembly and a rolling assembly. The middle portion of the lower side of the fixed frame is fixedly connected to the front and rear sides of the upper portion of the rotating seat, the outer side of the lower portion of the rotating frame is rotatably connected to the upper end of the fixed frame, the inner side of the lower portion of the rotating frame is rotatably connected to the upper end of the traction rod, the lower end of the traction rod is rotatably connected to the upper portion of the driving assembly, the driving assembly is installed inside the rotating seat, the rolling assembly is installed in the middle portion of the fixed frame, the middle portion of the limiting roller is rotatably connected to the upper end of the rotating frame, the middle portion of the limiting roller is rotatably connected to the outer periphery of the steering wheel, and the upper portion of the rolling assembly is arranged at the lower portion of the steering wheel.
[0006] Preferably, the driving assembly includes a servo motor 1, a threaded rod, a limit rod and a traction seat, the lower end of the limit rod is fixedly connected to the inner bottom wall of the rotating seat, the servo motor 1 is installed on the inner bottom wall of the rotating seat, the lower end of the threaded rod is fixedly connected to the upper driving end of the servo motor 1, the outer periphery of the threaded rod is threadedly connected to the middle part of the traction seat, and the outer periphery of the limit rod is slidably connected to the left and right sides of the traction seat.
[0007] Preferably, the lower part of the rotating seat is connected to the upper part of the base through damping rotation.
[0008] Preferably, the rolling assembly includes a driving roller, a second servo motor and a support frame, the middle part of the driving roller is rotatably connected to the opposite side of the upper part of the support frame, the second servo motor is installed on one side of one of the support frames, the output end of the second servo motor passes through the support frame and is fixedly connected to the middle part of the driving roller, and the lower part of the support frame is fixedly connected to the middle part of the fixed frame.
[0009] Preferably, rubber pads are provided on the outer circumferences of the driving roller and the limiting roller.
[0010] Preferably, the cutting mechanism includes a fixed seat, an electric push rod and a tool, the lower part of the tool is fixedly connected to the upper end of the electric push rod, the lower end of the electric push rod is fixedly connected to the upper side of the fixed seat, and the fixed seat is installed on one side of the support frame.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] 1. Drive servo motor 1 to rotate the threaded rod, and limit the traction seat through the limit rod, so that the threaded rod drives the traction seat to move up and down. When the traction seat moves up, the traction rod pushes the rotating frame upward, so that the upper end of the rotating frame drives the limiting rollers to move away from both sides, so as to facilitate the placement or removal of the steering wheel. When the traction seat moves down, the traction rod pulls the rotating frame downward, so that the upper end of the rotating frame drives the limiting rollers to press on the upper part of the steering wheel, and fixes the steering wheel through the rolling assembly. Drive servo motor 2 to make the driving roller drive the steering wheel to rotate, drive the electric push rod to extend, so that the tool contacts the outer surface of the steering wheel, and then through the rotation of the steering wheel, the tool removes the flash of the steering wheel. The operation is very simple and convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a three-dimensional structural schematic diagram of a residual material cutting device for steering wheel frame production according to the utility model;
[0014] Figure 2 This is a schematic diagram of the structure of a cutting mechanism of a residual material cutting device for producing a steering wheel frame according to the utility model;
[0015] Figure 3 The utility model is a schematic diagram of the structure of a driving component of a surplus material cutting device for producing a steering wheel frame.
[0016] In the figure: 1. base; 2. clamping mechanism; 201. rotating seat; 202. fixed frame; 203. rotating frame; 204. traction rod; 205. limiting roller; 206. driving assembly; 2061. servo motor 1; 2062. threaded rod; 2063. limiting rod; 2064. traction seat; 207. rolling assembly; 2071. driving roller; 2072. servo motor 2; 2073. supporting frame; 3. steering wheel; 4. cutting mechanism; 401. fixed seat; 402. electric push rod; 403. tool. DETAILED DESCRIPTION
[0017] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0018] like Figure 1-3 As shown, a residual material cutting device for steering wheel frame production includes a steering wheel 3, the outer periphery of the steering wheel 3 is arranged on the inner side of the upper part of the clamping mechanism 2, and a cutting mechanism 4 is arranged on one side of the lower part of the clamping mechanism 2.
[0019] In this embodiment, the clamping mechanism 2 includes a rotating seat 201, a fixed frame 202, a rotating frame 203, a traction rod 204, a limiting roller 205, a driving assembly 206 and a rolling assembly 207. The middle part of the lower side of the fixed frame 202 is fixedly connected to the front and rear sides of the upper part of the rotating seat 201, the outer side of the lower part of the rotating frame 203 is rotatably connected to the upper end of the fixed frame 202, the inner side of the lower part of the rotating frame 203 is rotatably connected to the upper end of the traction rod 204, and the lower end of the traction rod 204 is rotatably connected to the driving assembly 206, the driving assembly 206 is installed inside the rotating seat 201, the rolling assembly 207 is installed in the middle of the fixed frame 202, the middle of the limiting roller 205 is rotatably connected to the upper end of the rotating frame 203, the middle of the limiting roller 205 is rotatably connected to the outer periphery of the steering wheel 3, the upper part of the rolling assembly 207 is arranged at the lower part of the steering wheel 3, the driving assembly 206 includes a servo motor 2061, a threaded rod 2062, a limiting rod 2063 and a traction seat 2064, the lower part of the limiting rod 2063 The end is fixedly connected to the inner bottom wall of the rotating seat 201, the servo motor 2061 is installed on the inner bottom wall of the rotating seat 201, the lower end of the threaded rod 2062 is fixedly connected to the upper driving end of the servo motor 2061, the outer periphery of the threaded rod 2062 is threadedly connected to the middle of the traction seat 2064, the outer periphery of the limit rod 2063 is slidably connected to the left and right sides of the traction seat 2064, the lower part of the rotating seat 201 is connected to the upper part of the base 1 through damping rotation, and the rolling assembly 207 includes a driving roller 2071, Servo motor 2072 and support frame 2073, the middle part of the driving roller 2071 is rotatably connected to the opposite side of the upper part of the support frame 2073, the servo motor 2072 is installed on one side of one of the support frames 2073, the output end of the servo motor 2072 passes through the support frame 2073 and is fixedly connected to the middle part of the driving roller 2071, the lower part of the support frame 2073 is fixedly connected to the middle part of the fixed frame 202, and rubber pads are arranged on the periphery of the driving roller 2071 and the limiting roller 205.
[0020] Specifically, the servo motor 1 2061 is driven to rotate the threaded rod 2062, and the traction seat 2064 is limited by the limit rod 2063, so that the threaded rod 2062 drives the traction seat 2064 to move up and down. When the traction seat 2064 moves up, the traction rod 204 pushes the rotating frame 203 upward, so that the upper end of the rotating frame 203 drives the limiting roller 205 to move away from both sides, thereby facilitating the placement or removal of the steering wheel 3. When the traction seat 2064 moves down, the traction rod 204 pulls the rotating frame 203 downward, so that the upper end of the rotating frame 203 drives the limiting roller 205 to press on the upper part of the steering wheel 3, and fixes the steering wheel 3 through the rolling assembly 207. The servo motor 2072 is driven to make the driving roller 2071 drive the steering wheel 3 to rotate, so that the flash of the steering wheel 3 is removed by the cutting mechanism 4. The operation is very simple and convenient.
[0021] In this embodiment, the cutting mechanism 4 includes a fixed seat 401, an electric push rod 402 and a tool 403. The lower part of the tool 403 is fixedly connected to the upper end of the electric push rod 402. The lower end of the electric push rod 402 is fixedly connected to the upper side of the fixed seat 401. The fixed seat 401 is installed on one side of the support frame 2073.
[0022] Specifically, the electric push rod 402 is driven to extend, so that the tool 403 contacts the outer surface of the steering wheel 3, and then the tool 403 removes the burrs of the steering wheel 3 through the rotation of the steering wheel 3. The operation is very simple and convenient.
[0023] Working principle:
[0024] The servo motor 1 2061 is driven to rotate the threaded rod 2062, and the traction seat 2064 is limited by the limit rod 2063, so that the threaded rod 2062 drives the traction seat 2064 to move up and down. When the traction seat 2064 moves up, the traction rod 204 pushes the rotating frame 203 upward, so that the upper end of the rotating frame 203 drives the limit roller 205 to move away from both sides, thereby facilitating the placement or removal of the steering wheel 3. When the traction seat 2064 moves down, the traction rod 204 pulls the rotating frame 203 downward, so that the upper end of the rotating frame 203 drives the limit roller 205 to press on the upper part of the steering wheel 3, and fixes the steering wheel 3 through the rolling assembly 207. The servo motor 2072 is driven to make the driving roller 2071 drive the steering wheel 3 to rotate, and the electric push rod 402 is driven to extend, so that the tool 403 contacts the outer surface of the steering wheel 3, and then through the rotation of the steering wheel 3, the tool 403 removes the flash of the steering wheel 3. The operation is very simple and convenient.
[0025] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A device for removing excess material for producing a steering wheel frame, comprising a steering wheel (3), characterized in that: The outer periphery of the steering wheel (3) is arranged on the inner side of the upper part of the clamping mechanism (2), and a cutting mechanism (4) is arranged on one side of the lower part of the clamping mechanism (2); The clamping mechanism (2) comprises a rotating seat (201), a fixed frame (202), a rotating frame (203), a traction rod (204), a limiting roller (205), a driving assembly (206) and a rolling assembly (207); the middle portion of the lower side of the fixed frame (202) is fixedly connected to the front and rear sides of the upper portion of the rotating seat (201); the outer side of the lower portion of the rotating frame (203) is rotatably connected to the upper end of the fixed frame (202); the inner side of the lower portion of the rotating frame (203) is rotatably connected to the traction rod (204); 04), the lower end of the traction rod (204) is rotatably connected to the upper part of the driving assembly (206), the driving assembly (206) is installed inside the rotating seat (201), the rolling assembly (207) is installed in the middle of the fixed frame (202), the middle part of the limiting roller (205) is rotatably connected to the upper end of the rotating frame (203), the middle part of the limiting roller (205) is rotatably connected to the outer periphery of the steering wheel (3), and the upper part of the rolling assembly (207) is arranged at the lower part of the steering wheel (3).
2. The device for removing excess material for producing a steering wheel frame according to claim 1, characterized in that: The driving assembly (206) comprises a servo motor (2061), a threaded rod (2062), a limit rod (2063) and a traction seat (2064); the lower end of the limit rod (2063) is fixedly connected to the inner bottom wall of the rotating seat (201); the servo motor (2061) is installed on the inner bottom wall of the rotating seat (201); the lower end of the threaded rod (2062) is fixedly connected to the upper driving end of the servo motor (2061); the outer periphery of the threaded rod (2062) is threadedly connected to the middle part of the traction seat (2064); and the outer periphery of the limit rod (2063) is slidably connected to the left and right sides of the traction seat (2064).
3. The device for removing excess material for producing a steering wheel frame according to claim 1, characterized in that: The lower part of the rotating seat (201) is connected to the upper part of the base (1) through damping rotation.
4. The device for removing excess material for producing a steering wheel frame according to claim 1, characterized in that: The rolling assembly (207) comprises a driving roller (2071), a second servo motor (2072) and a support frame (2073); the middle portion of the driving roller (2071) is rotatably connected to the upper side of the support frame (2073) facing each other; the second servo motor (2072) is installed on one side of one of the support frames (2073); the output end of the second servo motor (2072) passes through the support frame (2073) and is fixedly connected to the middle portion of the driving roller (2071); and the lower portion of the support frame (2073) is fixedly connected to the middle portion of the fixed frame (202).
5. The device for removing excess material for producing a steering wheel frame according to claim 4, characterized in that: Rubber pads are provided on the peripheries of the driving roller (2071) and the limiting roller (205).
6. The device for removing excess material for producing a steering wheel frame according to claim 4, characterized in that: The cutting mechanism (4) comprises a fixed seat (401), an electric push rod (402) and a cutter (403); the lower part of the cutter (403) is fixedly connected to the upper end of the electric push rod (402); the lower end of the electric push rod (402) is fixedly connected to the upper side of the fixed seat (401); and the fixed seat (401) is mounted on one side of the support frame (2073).
Citation Information
Cited By
Excess material cutting device for steering wheel framework production
CN224027198U