Automobile water falling groove cutting device
By using a clamping mechanism in the automotive sink cutting device, the problem that traditional devices cannot adapt to materials of different sizes and shapes is solved, and efficient, precise fixing of materials and improved cutting quality is achieved.
Patent Information
- Application Number
- CN202421310629.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-11
AI Technical Summary
Traditional automotive sink cutting devices cannot adapt to materials of different sizes and shapes, resulting in low production efficiency, easy displacement or deformation of the material, affecting cutting accuracy and quality.
The clamping mechanism is adopted, including clamping folding plates, clamping sliders and clamping grip plates. Through the flexible adjustment and fixation of these components, the stability and positioning accuracy of the material during the cutting process is ensured.
It realizes efficient and precise fixation of materials of different sizes and shapes, reduces the displacement or deformation of materials during the cutting process, and improves production efficiency and cutting quality.
Smart Images
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Abstract
Description
Technical Field
[0001] The present application relates to the technical field of automobile gutter production equipment, and in particular to an automobile gutter cutting device. Background Art
[0002] As an important part of the car body structure, the car gutter is mainly responsible for effectively draining rainwater from the car body along a specific gutter to prevent rainwater from entering the interior of the car, thereby protecting the car body structure and internal electronic components from damage. With the continuous development of the automobile industry, the design of the gutter has become increasingly complex and sophisticated, which has put forward higher requirements on processing accuracy and efficiency.
[0003] In the production process of automobile rain gutters, the cutting device plays a vital role, especially in the initial material pretreatment and forming stage. In this step, the cutting device is responsible for accurately cutting the original sheet material according to the preset size and shape, providing standard parts for subsequent stamping, welding and other process steps.
[0004] However, in traditional automobile gutter cutting devices, the material is usually pressed against one side edge of the workbench and then fixed from the other side. Although this fixing method is simple, it has many shortcomings. First, since the fixing position of the edge of the workbench is fixed, it cannot adapt to the fixing requirements of automobile gutter materials of different sizes and shapes, resulting in the need to frequently adjust the workbench when processing materials of different specifications, greatly reducing production efficiency. At the same time, this fixing method can easily cause material displacement or deformation during the cutting process, especially when processing thinner or softer materials, the material is prone to slip or twist, seriously affecting the cutting accuracy and quality, so it needs to be improved. Utility Model Content
[0005] In order to solve the problem of unreliable fixing in traditional automobile gutter cutting devices, the present application provides an automobile gutter cutting device.
[0006] The present application provides a vehicle gutter cutting device that adopts the following technical solution:
[0007] A car gutter cutting device comprises a frame, a workbench is arranged on the frame, a clamping mechanism is arranged on the workbench, the clamping mechanism comprises two clamping folding plates, two clamping slides and two clamping gripping plates, the two clamping folding plates are arranged on the workbench, and the two clamping folding plates are arranged relative to each other, the clamping folding plates, the clamping slides and the clamping gripping plates correspond to each other, the clamping slides and the clamping gripping plates are connected to the corresponding clamping folding plates, a tooling plate for sliding the clamping slides is arranged on one side of the workbench, each of the clamping slides is provided with a clamping knob for fixing to the tooling plate, and a cutting mechanism is arranged on the frame, and the cutting mechanism is arranged above the workbench.
[0008] In the traditional automobile gutter cutting device, the material is usually pressed against one side edge of the workbench and then fixed from the other side. Since the fixing position of the workbench edge is fixed, it cannot meet the fixing requirements of automobile gutter materials of different sizes and shapes, resulting in the need to frequently adjust the workbench when processing materials of different specifications, greatly reducing production efficiency. At the same time, this fixing method is likely to cause displacement or deformation of the material during the cutting process, especially when processing thinner or softer materials, the material is prone to slip or twist, seriously affecting the cutting accuracy and quality. By adopting the above technical solution, a clamping mechanism is installed on the workbench, and the clamping mechanism includes two clamping folding plates, two clamping slides and two clamping grips. Before preparing to cut the automobile gutter material, the material is properly placed on the workbench, and the material should be placed in an appropriate position between the two clamping folding plates. Then, according to the pre-set cutting position and the size of the material, the operator will hold the clamping grip on one side. The clamping grip As a driving component, when it is held and force is applied, it will drive the clamping folding plate connected to it to move. During the movement of the clamping folding plate, the clamping slider will slide along the tooling plate, and it will gradually approach one side of the material until it is tightly fitted with the material. At this time, the operator needs to tighten the clamping knob, and the tightening action of the clamping knob will further fix the position of the clamping folding plate. After completing the fixation of one side, the operator will repeat the above operation and perform the same movement and adjustment on the clamping folding plate on the other side. When the material is completely fixed between the two clamping folding plates, the entire fixing work is completed; through the setting of the clamping folding plate, the clamping slider and the clamping gripping plate, it can be flexibly adjusted according to the automobile gutter materials of different sizes and shapes. It has strong adaptability and is easy to operate, which simplifies the fixing process, ensures the stability of the material during the fixing process, and effectively reduces the displacement or deformation of the material during the cutting process, which helps to achieve efficient and accurate fixation of the material, improve production efficiency and ensure cutting quality.
[0009] Optionally, a shift mechanism for moving the workbench is provided on the frame, and the shift mechanism includes a shift frame and a shift cylinder. The shift frame is connected under the workbench, the shift frame is slidably connected to the frame, the shift cylinder is connected to the frame, and the output end of the shift cylinder is connected to the shift frame.
[0010] By adopting the above technical solution, the shift mechanism is installed on the frame, and the shift mechanism includes a shift frame and a shift cylinder; when the cutting mechanism is working, the shift cylinder is actuated, and the shift cylinder drives the shift frame to move, and the workbench moves with the shift frame, so that the material is continuously approached to the cutting mechanism to complete the cutting operation; through the setting of the shift frame and the shift cylinder, the positioning accuracy of the material during the cutting process is guaranteed, which helps to achieve continuous and efficient cutting operations, improves production efficiency, and reduces the complexity of manual operations.
[0011] Optionally, a pulley block is rotatably provided at the bottom of the shift frame, a pulley groove is provided on the frame along the extension and retraction direction of the shift cylinder, and the pulley block is slidably connected in the pulley groove.
[0012] By adopting the above technical solution, the pulley block is installed on the bottom wall of the shift frame, and the pulley block slides in the pulley groove of the frame; through the setting of the pulley block and the pulley groove, the contact between the pulley in the pulley block and the pulley groove is rolling friction, and the resistance of rolling friction is smaller, which reduces mechanical wear and extends the service life of the entire shift mechanism, while improving the movement efficiency and enhancing the stability of movement.
[0013] Optionally, the shift frame is a hollow structure, and a plurality of positioning rods for connecting with the workbench are arranged on the top of the shift frame.
[0014] By adopting the above technical solution, several positioning rods are installed between the shift frame and the workbench; through the setting of several positioning rods, the connection stability between the workbench and the shift frame is improved, the possibility of shaking or offset of the workbench during work is effectively reduced, and the stability of the cutting or operation process is ensured.
[0015] Optionally, a slag collecting bucket for collecting cutting waste is provided on the frame, and an opening of the slag collecting bucket is directly opposite to the bottom of the displacement frame.
[0016] By adopting the above technical solution, the slag collecting bucket is installed on the frame and is located under the shift frame; through the setting of the slag collecting bucket, waste can fall directly into the slag collecting bucket, reducing the scattering of waste, improving the waste collection efficiency, ensuring the cleanliness of the working environment, and reducing the workload of cleaning up the waste.
[0017] Optionally, a slag discharge port is provided through the bottom of the slag collecting bucket, and an opening and closing plate is provided on the slag collecting bucket, and the opening and closing plate blocks the opening of the slag discharge port.
[0018] By adopting the above technical solution, the slag discharge port is opened on the slag collecting bucket, and the opening and closing plate covers the slag discharge port; through the setting of the slag discharge port and the opening and closing plate, the waste in the slag collecting bucket can be conveniently discharged from the bottom, reducing the cumbersome steps of cleaning from the top or side in the traditional method, simplifying the slag cleaning process, and improving the slag cleaning efficiency.
[0019] Optionally, the cutting mechanism includes a support plate, a cutting tool, a belt, a servo motor and two pulleys, the support plate is connected to the frame, the two pulleys are rotatably connected to the support plate, the two ends of the belt are respectively tensioned on the two pulleys, the servo motor is installed on the support plate, the output end of the servo motor is connected to one of the pulleys, and the cutting tool is connected to the other pulley.
[0020] By adopting the above technical scheme, the cutting mechanism includes a support plate, a cutting tool, a belt, a servo motor and two pulleys; when cutting the automobile gutter material, the servo motor works, and the servo motor drives one of the pulleys to rotate, and drives the other pulley to rotate through the belt, so that the cutting tool works; through the setting of the support plate, the cutting tool, the belt, the servo motor and the two pulleys, the stable output of power is ensured, the precise cutting control is realized, the product quality is guaranteed, and the cutting efficiency is improved.
[0021] Optionally, the support plate is rotatably connected to a frame, and an adjusting cylinder for adjusting a cutting angle of a cutting tool is provided on the frame, and an output end of the adjusting cylinder is connected to the support plate.
[0022] By adopting the above technical solution, the adjusting cylinder is installed on the frame; by adjusting the setting of the cylinder, the angle of the support plate can be accurately adjusted, and the flexible adjustment of the cutting angle of the cutting tool can be achieved, thereby ensuring the accuracy and precision of the cutting, improving the flexibility of production, and being able to adapt to diverse production needs.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] Through the setting of the clamping folding plate, the clamping slider and the clamping gripping plate, it can be flexibly adjusted according to the automobile gutter materials of different sizes and shapes. It has strong adaptability and is easy to operate. It simplifies the fixing process, ensures the stability of the material during the fixing process, and effectively reduces the displacement or deformation of the material during the cutting process, which helps to achieve efficient and accurate fixing of the material, improve production efficiency and ensure cutting quality.
[0025] The setting of the shift frame and the shift cylinder ensures the accuracy of material positioning during the cutting process, helps to achieve continuous and efficient cutting operations, improves production efficiency, and reduces the complexity of manual operations;
[0026] Through the setting of the slag collecting bucket, waste can fall directly into the slag collecting bucket, reducing the scattering of waste, improving the collection efficiency of waste, ensuring the cleanliness of the working environment, and reducing the workload of cleaning up waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a structural schematic diagram of a car gutter cutting device in an embodiment of the present application.
[0028] Figure 2 yes Figure 1 Enlarged view of part A in .
[0029] Figure 3 It is a structural schematic diagram used to reflect the cutting mechanism in the embodiment of the present application.
[0030] Explanation of the reference numerals: 1. Frame; 2. Workbench; 21. Tooling plate; 3. Clamping mechanism; 31. Clamping folding plate; 32. Clamping slide block; 33. Clamping grip plate; 34. Clamping knob; 4. Cutting mechanism; 41. Support plate; 42. Cutting tool; 43. Belt; 44. Servo motor; 45. Pulley; 5. Shifting mechanism; 51. Shifting frame; 52. Shifting cylinder; 6. Pulley block; 7. Pulley groove; 8. Positioning rod; 9. Slag collecting bucket; 91. Slag pouring port; 92. Opening and closing plate; 10. Adjusting cylinder. DETAILED DESCRIPTION
[0031] The following is combined with Figure 1-3 This application is described in further detail.
[0032] The present application embodiment discloses a vehicle gutter cutting device. Figure 1 The automobile gutter cutting device includes a frame 1, a shifting mechanism 5 is installed on the frame 1, a workbench 2 is installed on the shifting mechanism 5, a clamping mechanism 3 is installed on the workbench 2, and a cutting mechanism 4 is also installed on the top of the frame 1. The cutting mechanism 4 is installed above the workbench 2. In this embodiment, the clamping mechanism 3 is used to fix the gutter material, the shifting mechanism 5 is used to move the workbench 2, and the cutting mechanism 4 is used to cut the gutter material.
[0033] Reference Figure 1 and Figure 2 The clamping mechanism 3 includes two clamping folding plates 31, two clamping sliders 32 and two clamping gripping plates 33. The two clamping folding plates 31 are installed on the workbench 2. The two clamping folding plates 31 are arranged opposite to each other. In this embodiment, a fixing area for the sink material is formed between the two clamping folding plates 31. A single clamping folding plate 31, a single clamping slider 32 and a single clamping gripping plate 33 form a group. The clamping slider 32 and the clamping gripping plate 33 are respectively installed on the corresponding clamping folding plates 31. A tooling plate 21 is welded and fixed on one side of the workbench 2. The two clamping sliders 32 are slidably connected to the tooling plate 21, and a clamping knob 34 is installed on each clamping slider 32. The clamping knob 34 passes through the clamping slider 32 and is pressed against the tooling plate 21.
[0034] Reference Figure 1 and Figure 2 The shift mechanism 5 includes a shift frame 51 and a shift cylinder 52. The shift frame 51 is arranged under the workbench 2. A plurality of positioning rods 8 are installed and fixed between the shift frame 51 and the workbench 2. The plurality of positioning rods 8 are installed at intervals between the shift frame 51 and the workbench 2 in sequence to improve the connection stability between the workbench 2 and the shift frame 51, effectively reduce the possibility of shaking or deviation of the workbench 2 during work, and ensure the stability of the cutting or operation process.
[0035] Reference Figure 1 and Figure 2 A pulley block 6 is installed at the bottom of the shift frame 51, and the pulley blocks 6 are respectively installed on both sides of the shift frame 51. A pulley groove 7 is opened on the frame 1, and the pulley block 6 is slidably connected in the pulley groove 7. The shift cylinder 52 is installed on the frame 1, and the output end of the shift cylinder 52 is connected to the shift frame 51; when the cutting mechanism 4 is working, the shift cylinder 52 is actuated, and the shift cylinder 52 drives the shift frame 51 to move, the pulley block 6 slides in the pulley groove 7, and the workbench 2 moves with the shift frame 51, so that the material is constantly close to the cutting mechanism 4 to complete the cutting operation, which is helpful to achieve continuous and efficient cutting operation, improve production efficiency, and reduce the complexity of manual operation.
[0036] Reference Figure 1 In this embodiment, a slot is provided on the workbench 2 for waste to fall through, the interior of the shift frame 51 is a hollow structure, a slag collecting bucket 9 is installed at the bottom of the shift frame 51, and the slag collecting bucket 9 is installed on the frame 1. The opening of the slag collecting bucket 9 is directly opposite to the bottom of the shift frame 51, and the waste can fall directly into the slag collecting bucket 9, which reduces the scattering of waste, improves the collection efficiency of waste, ensures the cleanliness of the working environment, and reduces the workload of cleaning up waste.
[0037] Reference Figure 1 A slag discharge port 91 is provided at the bottom of the slag collecting bucket 9, and an opening and closing plate 92 is rotatably installed on the slag collecting bucket 9. The opening and closing plate 92 blocks the opening of the slag discharge port 91. In this embodiment, the opening and closing plate 92 is normally closed. When the waste slag in the slag collecting bucket 9 is cleaned, the opening and closing plate 92 is opened so that the waste material in the slag collecting bucket 9 can be conveniently discharged from the bottom, which reduces the cumbersome steps of cleaning from the top or side in the traditional method, simplifies the slag cleaning process, and improves the slag cleaning efficiency.
[0038] Reference Figure 1 and Figure 3 The cutting mechanism 4 includes a support plate 41, a cutting tool 42, a belt 43, a servo motor 44 and two pulleys 45. The support plate 41 is rotatably mounted on the frame 1. An adjusting cylinder 10 is vertically mounted on the frame 1. The output end of the adjusting cylinder 10 is mounted on one side of the support plate 41. The two pulleys 45 are rotatably mounted on the support plate 41. The two ends of the belt 43 are respectively tensioned on the two pulleys 45. The servo motor 44 is mounted on the support plate 41. The output end of the servo motor 44 is connected to one of the pulleys 45. The cutting tool 42 is connected to the other pulley 45 through a pin shaft. When cutting the automobile gutter material, the servo motor 44 works, and the servo motor 44 drives one of the pulleys 45 to rotate, and drives the other pulley 45 to rotate at the same time through the belt 43, so that the cutting tool 42 works. Through the arrangement of the support plate 41, the cutting tool 42, the belt 43, the servo motor 44 and the two pulleys 45, the stable output of power is ensured, the precise cutting control is achieved, the quality of the product is guaranteed, and the cutting efficiency is improved.
[0039] The implementation principle of the automobile gutter cutting device of the embodiment of the present application is as follows: before preparing to cut the automobile gutter material, the material is properly placed on the workbench 2, and the material should be placed in an appropriate position between the two clamping folding plates 31. Then, according to the preset cutting position and the size of the material, the operator will hold the clamping gripping plate 33 on one side. The clamping gripping plate 33 serves as a driving component. When it is held and force is applied, it will drive the clamping folding plate 31 connected thereto to move. During the movement of the clamping folding plate 31, the clamping slider 32 will slide along the tooling plate 21, and it will gradually approach one side of the material until it is tightly fitted with the material. At this time, the operator needs to tighten the clamping knob 34. The tightening action of the clamping knob 34 will further fix the position of the clamping folding plate 31. After completing the fixation of one side, the operator will repeat the above operation and perform the same movement and adjustment on the clamping folding plate 31 on the other side. When the material is completely fixed between the two clamping folding plates 31, the entire fixing work is completed, the shift cylinder 52 is actuated, the shift cylinder 52 drives the shift frame 51 to move, and the workbench 2 moves with the shift frame 51, so that the material continues to approach the cutting mechanism 4. At the same time, the servo motor 44 works, and the servo motor 44 drives one of the pulleys 45 to rotate, and drives the other pulley 45 to rotate simultaneously through the belt 43, so that the cutting tool 42 works to complete the cutting operation of the gutter material; through the setting of the clamping folding plate 31, the clamping slider 32 and the clamping gripping plate 33, it can be flexibly adjusted according to automobile gutter materials of different sizes and shapes, with strong adaptability and easy operation, simplifying the fixing process, ensuring the stability of the material during the fixing process, and effectively reducing the displacement or deformation of the material during the cutting process, which is helpful to achieve efficient and accurate fixation of the material, improve production efficiency and ensure cutting quality.
[0040] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A car gutter cutting device, characterized in that: The invention comprises a frame (1), a workbench (2) is arranged on the frame (1), a clamping mechanism (3) is arranged on the workbench (2), the clamping mechanism (3) comprises two clamping folding plates (31), two clamping slide blocks (32) and two clamping gripping plates (33), the two clamping folding plates (31) are arranged on the workbench (2), the two clamping folding plates (31) are arranged opposite to each other, the clamping folding plates (31), the clamping slide blocks (32) and the clamping gripping plates (33) are arranged on the workbench (2), and the clamping folding plates (31), the clamping slide blocks (32) and the clamping gripping plates (33) are arranged on the workbench (2). Corresponding to each other, the clamping slider (32) and the clamping gripping plate (33) are both connected to the corresponding clamping folding plate (31); a tooling plate (21) for the clamping slider (32) to slide is provided on one side of the workbench (2); each of the clamping sliders (32) is provided with a clamping knob (34) for fixing with the tooling plate (21); a cutting mechanism (4) is provided on the frame (1); and the cutting mechanism (4) is arranged above the workbench (2).
2. The automobile gutter cutting device according to claim 1, characterized in that: The frame (1) is provided with a shift mechanism (5) for moving the workbench (2), the shift mechanism (5) comprising a shift frame (51) and a shift cylinder (52), the shift frame (51) being connected below the workbench (2), the shift frame (51) being slidably connected to the frame (1), the shift cylinder (52) being connected to the frame (1), and the output end of the shift cylinder (52) being connected to the shift frame (51).
3. The automobile gutter cutting device according to claim 2, characterized in that: A pulley block (6) is rotatably arranged at the bottom of the shift frame (51), a pulley groove (7) is provided on the frame (1) along the telescopic direction of the shift cylinder (52), and the pulley block (6) is slidably connected in the pulley groove (7).
4. The automobile gutter cutting device according to claim 2, characterized in that: The shift frame (51) is a hollow structure, and a plurality of positioning rods (8) for connecting to the workbench (2) are arranged on the top of the shift frame (51).
5. The automobile gutter cutting device according to claim 4, characterized in that: The frame (1) is provided with a slag collecting bucket (9) for collecting cutting waste, and the opening of the slag collecting bucket (9) is directly opposite to the bottom of the displacement frame (51).
6. The automobile gutter cutting device according to claim 5, characterized in that: A slag pouring port (91) is provided through the bottom of the slag collecting bucket (9), and an opening and closing plate (92) is provided on the slag collecting bucket (9), and the opening and closing plate (92) blocks the opening of the slag pouring port (91).
7. The automobile gutter cutting device according to claim 1, characterized in that: The cutting mechanism (4) comprises a support plate (41), a cutting tool (42), a belt (43), a servo motor (44) and two pulleys (45); the support plate (41) is connected to the frame (1); the two pulleys (45) are both rotatably connected to the support plate (41); the two ends of the belt (43) are respectively tensioned on the two pulleys (45); the servo motor (44) is mounted on the support plate (41); the output end of the servo motor (44) is connected to one of the pulleys (45); and the cutting tool (42) is connected to the other pulley (45).
8. The automobile gutter cutting device according to claim 7, characterized in that: The support plate (41) is rotatably connected to the frame (1), and an adjusting cylinder (10) for adjusting the cutting angle of the cutting tool (42) is provided on the frame (1), and the output end of the adjusting cylinder (10) is connected to the support plate (41).