Weld joint vacuum detection device

By designing a weld vacuum detection device with components including vacuum boxes, laser marking devices, etc., the problem that the prior art cannot quickly and effectively complete the airtightness detection of the storage tank welding is solved, and the effect of simple structure, convenient operation and high detection efficiency is achieved.

CN222536580UActive Publication Date: 2025-02-28PANJIN HENGRUN SAFETY TESTING & EVALUATION CO LTD
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Patent Information

Application Number
CN202420660838.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2025-02-28
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

The prior art cannot quickly and effectively complete the airtightness detection of the tank welding, especially because one side of the tank bottom plate is close to the ground, resulting in the weld only being welded on one side. Detection methods such as ultrasound, penetration, magnetic powder, rays, etc. cannot identify the type of welding defects, and commonly used kerosene detection, water-filling leak test, inflation leak test and other methods cannot quickly complete the airtightness detection.

Method used

A weld vacuum detection device is designed, including vacuum box, convex observation glass, hanging wheel device, magnetic pressing device, laser marking device, soapy water tank, sealing strip, airbag and vacuum extraction device. Through technical means such as vacuum detection and laser marking, rapid and accurate detection of welds can be achieved.

Benefits of technology

The device is simple in structure and convenient in operation, can realize continuous detection, reduce the intensity of oil storage tank inspection, improve detection efficiency, has a wide range of application and accurate positioning.

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Patent Text Reader

Abstract

The utility model discloses a welding seam vacuum detection device which comprises a vacuum box, the top of the vacuum box is fixedly provided with convex observation glass, the bottom end of the side wall surface of the vacuum box is fixedly provided with a change gear device, the two sides of the vacuum box are provided with magnetic pressing devices, one side wall surface of the vacuum box is fixedly provided with a pushing handle, and the other side wall surface of the vacuum box is fixedly provided with a clamping device. A laser marking device is fixedly installed on one side of the top of the vacuum box and connected with a sliding way, the sliding way is installed on the side wall face of the vacuum box, a sealing strip is fixedly installed at the bottom of the vacuum box, and a soap water tank is fixedly installed on the side wall face of the vacuum box. When the device is used, the structure is simple, the operation is convenient, the positioning is accurate, the application range is wide, the continuous detection can be realized, the detection work intensity of the oil storage tank is reduced, and the detection efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of storage tank processing, in particular to a weld vacuum detection device. Background Art

[0002] In the field of oil storage tank construction, welding is one of the important processes, and its welding quality directly affects the safety of oil storage tanks. Since one side of the tank bottom plate is close to the ground, the bottom plate butt weld can only be welded on one side, and the quality of single-sided welding is worse than that of double-sided welding. Therefore, it is very important to detect the quality of the tank bottom plate weld.

[0003] At present, non-destructive testing methods such as ultrasound, penetration, magnetic powder, and radiography cannot identify the type of welding defects and are insufficient for airtightness inspection. Due to the limitations of working conditions, the commonly used simple and effective weld quality inspection methods such as kerosene inspection, water leak test, and air leak test cannot quickly complete airtightness inspection and are not suitable for tank weld inspection. Therefore, how to quickly and effectively complete tank welding airtightness inspection has become a task that needs to be solved urgently. Utility Model Content

[0004] In view of the deficiencies of the prior art, the utility model provides a weld vacuum detection device, which solves the technical problems raised in the above background technology.

[0005] To achieve the above objectives, the utility model is implemented through the following technical solutions: a weld vacuum detection device, comprising a vacuum box, a convex observation glass is fixedly installed on the top of the vacuum box, a hanging wheel device is fixedly installed on the bottom end of the side wall of the vacuum box, a universal wheel is installed on the bottom end of the hanging wheel device, magnetic clamping devices are installed on both sides of the vacuum box, a pusher is fixedly installed on one side wall of the vacuum box, a laser marking device is fixedly installed on one side of the top of the vacuum box, the laser marking device is connected to a slide, the slide is installed on the side wall of the vacuum box, a sealing strip is fixedly installed on the bottom of the vacuum box, a soap water tank is fixedly installed on the side wall of the vacuum box, an air bag is provided between the vacuum box and the sealing strip, and the vacuum box is connected to a vacuum pumping device.

[0006] Preferably, the vacuum extraction device includes a vacuum pump, a negative pressure generator, a voltage valve and a pressure gauge.

[0007] Preferably, the hanging wheel device has a telescopic function.

[0008] Preferably, the magnetic pressing device consists of a magnetic block and a lifting mechanism.

[0009] Preferably, the laser marking device is electrically connected to the control device on the pusher using a data cable.

[0010] Preferably, the sealing strip is a soft skirt-shaped sealing strip.

[0011] Beneficial Effects

[0012] The utility model provides a weld vacuum detection device, which has the following beneficial effects: when in use, the device has a simple structure, convenient operation, accurate positioning, a wide range of applications, and can achieve continuous detection, thereby reducing the intensity of oil tank detection work and improving detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a structural schematic diagram of a weld vacuum detection device described in the utility model.

[0014] Figure 2 It is a partial cross-sectional view of a sealing strip component of a weld vacuum detection device described in the utility model.

[0015] In the figure: 1. Vacuum pump; 2. Negative pressure generator; 3. Voltage valve; 4. Pressure gauge; 5. Convex observation glass; 6. Laser marking device; 7. Slide; 8. Soap water tank; 9. Data cable; 10. Push handle; 11. Magnetic clamping device; 12. Sealing strip; 13. Vacuum box; 14. Universal wheel; 15. Hanging wheel device; 16. Airbag. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the implementation regulations described are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0017] See also Figure 1-2 The utility model provides a technical solution for a weld vacuum detection device: a weld vacuum detection device, comprising a vacuum box 13, a convex observation glass 5 is fixedly installed on the top of the vacuum box 13, a hanging wheel device 15 is fixedly installed on the bottom end of the side wall of the vacuum box 13, a universal wheel 14 is installed on the bottom end of the hanging wheel device 15, magnetic clamping devices 11 are installed on both sides of the vacuum box 13, a pusher 10 is fixedly installed on one side wall of the vacuum box 13, a laser marking device 6 is fixedly installed on one side of the top of the vacuum box 13, the laser marking device 6 is connected to a slideway 7, the slideway 7 is installed on the side wall of the vacuum box 13, a sealing strip 12 is fixedly installed on the bottom of the vacuum box 13, a soap water tank 8 is fixedly installed on the side wall of the vacuum box 13, an air bag 16 is provided between the vacuum box 13 and the sealing strip 12, and the vacuum box 13 is connected to a vacuum pumping device.

[0018] Furthermore, the vacuum extraction device includes a vacuum pump 1 , a negative pressure generator 2 , a voltage valve 3 and a pressure gauge 4 .

[0019] Furthermore, the hanging wheel device 15 has a telescopic function.

[0020] Furthermore, the magnetic pressing device 11 is composed of a magnetic block and a lifting mechanism.

[0021] Furthermore, the laser marking device 6 is electrically connected to the control device on the push handle 10 using a data line 9 .

[0022] Furthermore, the sealing strip 12 is a soft skirt type sealing strip.

[0023] Embodiment: When the device is in use, the weld vacuum bubble detection device is placed on the weld to be detected, soapy water is applied to the weld, the magnetic clamping block is lowered, and the vacuum pump is turned on. When the pressure gauge reaches the specified negative pressure value, a defect is found, the laser marking is used to mark the position, and then the detection device is pushed to continue detection.

[0024] It should be noted that, in this document, relational terms such as first and second, etc. are merely used to distinguish one entity or operation from another entity or operation, but do not necessarily require or imply any such actual relationship or order between these entities or operations.

Claims

1. A weld vacuum detection device, comprising a vacuum box (13), characterized in that: A convex observation glass (5) is fixedly mounted on the top of the vacuum box (13); a hanging wheel device (15) is fixedly mounted on the bottom end of the side wall of the vacuum box (13); a universal wheel (14) is mounted on the bottom end of the hanging wheel device (15); magnetic pressing devices (11) are mounted on both sides of the vacuum box (13); a push handle (10) is fixedly mounted on one side wall of the vacuum box (13); a laser marking device (6) is fixedly mounted on one side of the top of the vacuum box (13); the laser marking device (6) is connected to a slideway (7); the slideway (7) is mounted on the side wall of the vacuum box (13); a sealing strip (12) is fixedly mounted on the bottom of the vacuum box (13); a soap water tank (8) is fixedly mounted on the side wall of the vacuum box (13); an air bag (16) is arranged between the vacuum box (13) and the sealing strip (12); and the vacuum box (13) is connected to a vacuum pump.

2. A weld vacuum detection device according to claim 1, characterized in that: The vacuum extraction device comprises a vacuum pump (1), a negative pressure generator (2), a voltage valve (3) and a pressure gauge (4).

3. A weld vacuum detection device according to claim 1, characterized in that: The hanging wheel device (15) has a telescopic function.

4. A weld vacuum detection device according to claim 1, characterized in that: The magnetic pressing device (11) consists of a magnetic block and a lifting mechanism.

5. A weld vacuum detection device according to claim 1, characterized in that: The laser marking device (6) is electrically connected to the control device on the push handle (10) using a data line (9).

6. A weld vacuum detection device according to claim 1, characterized in that: The sealing strip (12) is a soft skirt-shaped sealing strip.