Weld joint cooling device for rack welding
By designing gear and synchronous block systems in welding equipment to adjust the guide frame body width and using sliders and snap ring structures to fix the position of the jet pipe, the problem of cumbersome adjustment of magnetic seat during weld cooling process in existing welding equipment is solved, and a more efficient and stable weld cooling effect is achieved.
Patent Information
- Application Number
- CN202420557018.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-21
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-03-21
AI Technical Summary
During the weld cooling process of existing welding equipment, the distance adjustment of the magnetic seats is cumbersome and resources are wasted. The jet pipe does not stop after turning, resulting in position offset after long injection, which may cause frame damage.
A weld cooling device for frame welding is designed, and the width adjustment of the guide frame body is achieved by using gears and synchronous block systems to avoid the replacement of the power box of the magnetic seat; at the same time, the position of the jet pipe is fixed through the slider and the snap ring structure to ensure that it can stop after rotation.
It solves the problems of cumbersome adjustment of magnetic seat spacing and waste of resources, improves the efficiency and stability of weld cooling, and avoids the risk of jet pipe position offset and frame damage.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding equipment, in particular to a weld cooling device for frame welding. Background Art
[0002] In the manufacturing process of the frame, welding is a key process step. After welding, the cooling speed and uniformity of the weld directly affect the welding quality, material properties and the overall stability of the frame. Therefore, a weld cooling device for frame welding is required for cooling.
[0003] According to a rapid cooling device for mechanical welding disclosed on the patent website (authorization announcement number: CN116944748A), "The present invention discloses a rapid cooling device for mechanical welding, which belongs to the field of welding equipment. In particular, it relates to a welding auxiliary device that cooperates with a welding machine to cool the weld after welding. It includes: a fixed component, an adsorption device is provided at the bottom of the fixed component to adsorb and fix a guide frame body placed on one side of the weld and deflected on the fixed component; a mobile cooling component suspended on the guide frame body; the guide frame body is provided with two sets of parallel guide rails, and the two sides of the mobile cooling component are correspondingly overlapped and placed on the guide rails to move along the guide rails. The mobile cooling component includes a mobile component corresponding to the guide frame body, and a cooling component for cooling the weld. The cooling component includes a group of air cooling components symmetrically placed on both sides of the weld, and a group of plate cooling components covering the weld. By arranging a frame structure on the upper side of the weld, the weld position completed by the welding gun is quickly cooled while moving along the frame body, thereby improving the cooling efficiency."
[0004] In view of the above description, the applicant believes that there are the following problems:
[0005] During use, the utility model sets a frame structure on the upper side of the weld, and while moving along the frame, quickly cools the weld position completed by the welding gun, controls the spacing between the two sets of magnetic seats, adapts to the two sides of the weld, and adjusts the width. However, in actual use, after the spacing of the magnetic seats changes, it is necessary to add a transverse connecting pipe, which will change the width of the guide frame, while the distance between the guide wheels is fixed. After the magnetic seats are adjusted, the power box needs to be replaced, which is cumbersome and wastes resources. Secondly, the jet air pipe does not stop after rotation. During long-term jetting, the position of the jet air pipe will be offset, colliding with the frame and causing damage. Therefore, it is necessary to improve a weld cooling device for frame welding to solve the above problems. Utility Model Content
[0006] The utility model aims to provide a weld cooling device for frame welding to solve the problems raised in the above background technology.
[0007] To achieve the above purpose, the utility model provides the following technical solution: a weld cooling device for frame welding, comprising a guide frame body and two cylinders, a movable cooling mechanism is arranged outside the guide frame body, and a mounting mechanism is arranged outside the cylinders.
[0008] The mobile cooling mechanism comprises a mobile component and a cooling component, and the cooling component is arranged at the bottom of the mobile component.
[0009] Preferably, the moving assembly includes four guide wheels, which are arranged on the outside of the guide frame body, and a rotating shaft is fixedly installed on the side of the guide wheel away from the guide frame body, a moving box body is movably installed on the outside of the rotating shaft, and a first motor is fixedly installed on the inside of the moving box body, and a gear A is fixedly installed on the output end of the first motor, and the number of gears A is two, and a connecting column is fixedly installed between the two gears A, a circular ring is fixedly installed on the outside of the rotating shaft, and a synchronous block is movably installed on the outside of the circular ring, and a gear B is fixedly installed on the end of the rotating shaft away from the guide wheel, and the number of gears B is two, and two electric telescopic rods are fixedly installed on the inside of the guide frame body, and a moving plate is fixedly installed on the output end of the electric telescopic rod, which drives the rotating shaft to move and drives the circular ring to move, and under the synchronous action of the synchronous block, the four rotating shafts are synchronously telescoped inside the moving box.
[0010] Preferably, the movable plate is fixedly mounted on the other two rotating shafts, the number of the synchronous blocks is two, and the gear A is meshed with the gear B to drive the rotating shaft to rotate and mobilize the guide wheel to rotate.
[0011] Preferably, the cooling assembly includes a mounting plate, which is fixedly mounted on the bottom of the movable box, a lifting plate is fixedly mounted on the left side of the mounting plate, a cooling box is arranged outside the lifting plate, two fans are arranged inside the cooling box, exhaust holes are arranged inside the cooling box, a pump is arranged inside the mounting plate, an air intake pipe is fixedly mounted on the left side of the pump, a hose is fixedly mounted on the right side of the pump, a diversion pipe is fixedly mounted on the right side of the mounting plate, two injection air pipes are rotatably mounted inside the diversion pipe, ventilation holes are opened inside the injection air pipe, two fixing plates are fixedly mounted on the right side of the mounting plate, a spring is fixedly mounted outside the fixing plate, a slider is fixedly mounted on the end of the spring away from the fixing plate, a clamping ring is fixedly mounted outside the injection air pipe, and the slider is clamped in the clamping ring under the action of the spring to fix the position of the injection air pipe.
[0012] Preferably, one end of the hose away from the pump is fixedly mounted on the shunt pipe, the clamping ring is clamped with the slider, and the slider is slidably mounted inside the mounting plate so that the slider moves horizontally.
[0013] Preferably, the mounting mechanism includes two sleeve assemblies, which are arranged on the outside of the guide frame body, and a vertical column is arranged inside the sleeve assembly. A magnetic seat is fixedly installed on the bottom of the vertical column, and two adjustment seats are slidably installed on the outside of the cylinder. Two fixing bolts are installed on the internal threads of the adjustment seat, and four positioning bolts are installed on the internal threads of the adjustment seat. The positioning bolts are tightened to fix the distance between the two adjustment seats.
[0014] Preferably, the fixing bolt is threadedly installed inside the magnetic seat, and movable holes are opened at corresponding positions of the adjustment seat and the cylinder. The positioning bolt is turned to loosen the installation of the adjustment seat and the cylinder so that it can be moved.
[0015] Compared with the prior art, the utility model provides a weld cooling device for frame welding, which has the following beneficial effects:
[0016] 1. The weld cooling device for the frame welding, gear B meshes with gear A to drive the shaft to rotate, mobilize the guide wheel to rotate, move outside the guide frame, start the electric telescopic rod to drive the moving plate to move, drive the shaft to move and drive the ring to move. Under the synchronous action of the synchronous block, the four shafts are synchronously extended and retracted inside the moving box, solving the problem of width change of the guide frame, while the distance between the guide wheels is fixed. After the magnetic seat is adjusted, the power box needs to be replaced, which is a cumbersome and wasteful problem. The fan is started to absorb the heat generated at the welding point, and then the heat is dissipated through the heat dissipation. The air is discharged through the hole for direct cooling, which is faster. The pump is started to drive the outside air into the hose through the air inlet pipe, enters the jet air pipe through the diverter pipe, and is finally sprayed on the weld through the ventilation hole for further cooling. Press the slider to disengage it from the clamp ring, rotate the jet air pipe to a suitable angle, loosen the slider so that it is clamped inside the clamp ring under the action of the spring, and fix the position of the jet air pipe. This solves the problem that the jet air pipe does not stop after rotation, which may cause the position of the jet air pipe to shift during long-term jetting, collide with the frame, and cause damage.
[0017] 2. The weld cooling device for frame welding is to loosen the installation of the adjustment seat and the cylinder by tightening the positioning bolts, move the two adjustment seats to the two sides of the weld that is suitable for welding, tighten the positioning bolts to fix the distance between the two adjustment seats, fit the two magnetic seats against the adjustment seats, and install the magnetic seats and the adjustment seats by tightening the fixing bolts. The guide frame body of appropriate width is spliced. The sleeve assembly is a cross sleeve structure with a hinged setting in the middle. The different positions of the sleeve assembly on the guide frame body allow the guide frame body to be deflected at an angle, so that the height of the mobile cooling mechanism changes, which is convenient for cooling the bevel welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:
[0019] Figure 1 This is a schematic diagram of the appearance structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the structure of the mobile cooling mechanism of the utility model;
[0021] Figure 3 This is a schematic diagram of the exploded structure of the mobile component of the utility model;
[0022] Figure 4 This is a schematic diagram of the exploded structure of the cooling assembly of the utility model;
[0023] Figure 5 This is a schematic diagram of the structure of the fixed plate and its connected structure of the utility model;
[0024] Figure 6 It is a schematic diagram of the exploded structure of the installation mechanism of the utility model.
[0025] In the figure: 1, guide frame; 2, mobile cooling mechanism; 21, mobile assembly; 211, mobile box; 212, first motor; 213, gear A; 214, connecting column; 215, rotating shaft; 216, ring; 217, synchronous block; 218, guide wheel; 219, gear B; 2110, electric telescopic rod; 2111, mobile plate; 22, cooling assembly; 221, mounting plate; 222, lifting plate; 223, Cooling box; 224, fan; 225, pump; 226, air intake pipe; 227, hose; 228, shunt pipe; 229, injection air pipe; 2210, ventilation hole; 2211, fixing plate; 2212, spring; 2213, slider; 2214, retaining ring; 3, mounting mechanism; 31, sleeve assembly; 32, vertical column; 33, magnetic seat; 34, adjustment seat; 35, fixing bolt; 36, positioning bolt; 4, cylinder. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0028] Embodiment 1:
[0029] See also Figure 1-5 The utility model provides a technical solution: a weld cooling device for frame welding, comprising a guide frame body 1 and two cylinders 4, a movable cooling mechanism 2 is arranged outside the guide frame body 1, and a mounting mechanism 3 is arranged outside the cylinder 4.
[0030] The mobile cooling mechanism 2 includes a mobile component 21 and a cooling component 22 . The cooling component 22 is arranged at the bottom of the mobile component 21 .
[0031] Furthermore, the moving assembly 21 includes four guide wheels 218, the guide wheels 218 are arranged outside the guide frame 1, a rotating shaft 215 is fixedly installed on the side of the guide wheel 218 away from the guide frame 1, a moving box 211 is movably installed outside the rotating shaft 215, a first motor 212 is fixedly installed inside the moving box 211, a gear A213 is fixedly installed at the output end of the first motor 212, the number of gears A213 is two, a connecting column 214 is fixedly installed between the two gears A213, and the outer part of the rotating shaft 215 is fixed. A circular ring 216 is fixedly installed, and a synchronous block 217 is movably installed on the outside of the circular ring 216. A gear B219 is fixedly installed on the end of the rotating shaft 215 away from the guide wheel 218. There are two gears B219. Two electric telescopic rods 2110 are fixedly installed inside the guide frame body 1. A moving plate 2111 is fixedly installed on the output end of the electric telescopic rod 2110, which drives the rotating shaft 215 to move and drives the circular ring 216 to move. Under the synchronous action of the synchronous block 217, the four rotating shafts 215 are synchronously telescoped inside the mobile box 211.
[0032] Furthermore, the moving plate 2111 is fixedly installed with the other two rotating shafts 215, the number of the synchronous blocks 217 is two, the gear A213 is meshed with the gear B219, driving the rotating shaft 215 to rotate, and mobilizing the guide wheel 218 to rotate.
[0033] Further, the cooling assembly 22 includes a mounting plate 221, which is fixedly mounted on the bottom of the mobile box 211, a lifting plate 222 is fixedly mounted on the left side of the mounting plate 221, a cooling box 223 is arranged outside the lifting plate 222, two fans 224 are arranged inside the cooling box 223, exhaust holes are arranged inside the cooling box 223, a pump 225 is arranged inside the mounting plate 221, an air intake pipe 226 is fixedly mounted on the left side of the pump 225, a hose 227 is fixedly mounted on the right side of the pump 225, and a shunt pipe 225 is fixedly mounted on the right side of the mounting plate 221. 28. Two injection air pipes 229 are rotatably installed inside the shunt pipe 228, and ventilation holes 2210 are opened inside the injection air pipe 229. Two fixing plates 2211 are fixedly installed on the right side of the mounting plate 221. A spring 2212 is fixedly installed outside the fixing plate 2211, and a slider 2213 is fixedly installed on the end of the spring 2212 away from the fixing plate 2211. A retaining ring 2214 is fixedly installed outside the injection air pipe 229, and the slider 2213 is clamped in the retaining ring 2214 under the action of the spring 2212 to fix the position of the injection air pipe 229.
[0034] Furthermore, one end of the hose 227 away from the pump 225 is fixedly installed with the shunt pipe 228, the clamping ring 2214 is clamped with the slider 2213, and the slider 2213 is slidably installed inside the mounting plate 221, so that the slider 2213 moves horizontally.
[0035] Embodiment 2:
[0036] See also Figure 6 In combination with the first embodiment, it is further obtained that the mounting mechanism 3 includes two sleeve assemblies 31, the sleeve assemblies 31 are arranged on the outside of the guide frame body 1, a vertical column 32 is arranged inside the sleeve assembly 31, a magnetic seat 33 is fixedly installed at the bottom of the vertical column 32, two adjustment seats 34 are slidably installed on the outside of the cylinder 4, two fixing bolts 35 are installed on the internal threads of the adjustment seat 34, four positioning bolts 36 are installed on the internal threads of the adjustment seat 34, and the positioning bolts 36 are tightened to fix the distance between the two adjustment seats 34.
[0037] Furthermore, the fixing bolt 35 is threadedly installed inside the magnetic seat 33, and movable holes are opened at corresponding positions of the adjustment seat 34 and the cylinder 4. The positioning bolt 36 is turned to loosen the installation of the adjustment seat 34 and the cylinder 4 so that it can be moved.
[0038] In actual operation, when the device is used, the positioning bolts 36 are screwed to loosen the adjustment seat 34 and the cylinder 4, and the two adjustment seats 34 are moved to the two sides of the weld seam for fitting welding, and the positioning bolts 36 are tightened to fix the distance between the two adjustment seats 34, and the two magnetic seats 33 are attached to the adjustment seats 34, and the fixing bolts 35 are screwed to install the magnetic seats 33 and the adjustment seats 34, and the guide frame 1 of appropriate width is spliced. The sleeve assembly 31 is a cross sleeve structure, and the middle part is hinged. The position of the sleeve assembly 31 on the guide frame 1 is different The guide frame 1 can be deflected at an angle, so that the height of the mobile cooling mechanism 2 changes, which is convenient for cooling the bevel welding position. The first motor 212 is started to drive the gear A213 to rotate. The connecting column 214 makes the two gears A213 rotate synchronously. The gear B219 is engaged with the gear A213 to drive the rotating shaft 215 to rotate, and the guide wheel 218 is adjusted to rotate and move outside the guide frame 1. The electric telescopic rod 2110 is started to drive the moving plate 2111 to move, drive the rotating shaft 215 to move, drive the ring 216 to move, and the synchronous block 217 is turned on. Under the synchronous action, the four rotating shafts 215 are synchronously extended and retracted inside the mobile box 211, which solves the width change of the guide frame 1. The distance between the guide wheels 218 is fixed. The magnetic seat 33 needs to be replaced with the power box after adjustment, which is cumbersome and wastes resources. The fan 224 is started to absorb the hot air generated by the welding point, and then discharged through the heat dissipation holes for direct cooling, which is faster. The pump 225 is started to drive the outside air to enter the hose 227 through the air inlet pipe 226, and enter the injection air pipe through the shunt pipe 228 229, and finally sprayed on the welding point through the ventilation hole 2210 for further cooling, press the slider 2213 to disengage it from the retaining ring 2214, rotate the injection air pipe 229 to a suitable angle, release the slider 2213 so that it is clamped in the retaining ring 2214 under the action of the spring 2212, and fix the position of the injection air pipe 229, thereby solving the problem that the injection air pipe 229 does not stop after rotation, and the position of the injection air pipe 229 will be offset during long-term injection, colliding with the frame and causing damage.
[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A weld seam cooling device for frame welding, comprising a guide frame body (1) and two cylinders (4), characterized in that: A movable cooling mechanism (2) is disposed outside the guide frame body (1), and a mounting mechanism (3) is disposed outside the cylinder (4); The mobile cooling mechanism (2) comprises a mobile component (21) and a cooling component (22), wherein the cooling component (22) is arranged at the bottom of the mobile component (21); The moving assembly (21) comprises four guide wheels (218), the guide wheels (218) being arranged outside the guide frame (1), a rotating shaft (215) being fixedly mounted on a side of the guide wheel (218) away from the guide frame (1), a moving box (211) being movably mounted outside the rotating shaft (215), a first motor (212) being fixedly mounted inside the moving box (211), a gear A (213) being fixedly mounted on an output end of the first motor (212), two gears A (213) being provided, and the two gears A (213) being provided at the same time. A connecting column (214) is fixedly installed between the wheels A (213); a circular ring (216) is fixedly installed on the outside of the rotating shaft (215); a synchronous block (217) is movably installed on the outside of the circular ring (216); a gear B (219) is fixedly installed on one end of the rotating shaft (215) away from the guide wheel (218); the number of the gears B (219) is two; two electric telescopic rods (2110) are fixedly installed inside the guide frame (1); and a movable plate (2111) is fixedly installed on the output end of the electric telescopic rod (2110); The cooling assembly (22) comprises a mounting plate (221), wherein the mounting plate (221) is fixedly mounted on the bottom of the movable box (211), a lifting plate (222) is fixedly mounted on the left side of the mounting plate (221), a cooling box (223) is arranged outside the lifting plate (222), two fans (224) are arranged inside the cooling box (223), an exhaust hole is arranged inside the cooling box (223), a pump (225) is arranged inside the mounting plate (221), an air intake pipe (226) is fixedly mounted on the left side of the pump (225), and a hose is fixedly mounted on the right side of the pump (225). (227), a shunt pipe (228) is fixedly installed on the right side of the mounting plate (221), two jet air pipes (229) are rotatably installed inside the shunt pipe (228), a ventilation hole (2210) is opened inside the jet air pipe (229), two fixing plates (2211) are fixedly installed on the right side of the mounting plate (221), a spring (2212) is fixedly installed on the outside of the fixing plate (2211), a slider (2213) is fixedly installed on one end of the spring (2212) away from the fixing plate (2211), and a clamping ring (2214) is fixedly installed on the outside of the jet air pipe (229); The mounting mechanism (3) comprises two sleeve assemblies (31), wherein the sleeve assemblies (31) are arranged outside the guide frame body (1), a vertical column (32) is arranged inside the sleeve assemblies (31), a magnetic seat (33) is fixedly mounted on the bottom of the vertical column (32), two adjustment seats (34) are slidably mounted on the outside of the cylinder (4), two fixing bolts (35) are mounted on the internal threads of the adjustment seats (34), and four positioning bolts (36) are mounted on the internal threads of the adjustment seats (34).
2. The weld seam cooling device for frame welding according to claim 1, characterized in that: The moving plate (2111) is fixedly mounted on the other two rotating shafts (215), the number of the synchronous blocks (217) is two, and the gear A (213) is meshed with the gear B (219).
3. The weld seam cooling device for frame welding according to claim 1 is characterized in that: One end of the hose (227) away from the pump (225) is fixedly mounted on the diversion pipe (228), the clamping ring (2214) is clamped on the slider (2213), and the slider (2213) is slidably mounted inside the mounting plate (221).
4. The weld seam cooling device for frame welding according to claim 1, characterized in that: The fixing bolt (35) is threadedly mounted inside the magnetic seat (33), and movable holes are provided at corresponding positions of the adjustment seat (34) and the cylinder (4).
Citation Information
Patent Citations
Rapid cooling device for mechanical welding
CN116944748A