Automatic tidying device for tapered rollers
By designing a tapered roller automatic material alignment device, the parallel rotating roller and gap are used to solve the problem of low smoothing efficiency of roller small heads, and automatic fabrication of small heads facing downwards is realized, and the filling efficiency is improved.
Patent Information
- Application Number
- CN202420248801.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-01
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-02-01
AI Technical Summary
In the assembly of tapered roller bearings, it is difficult for the prior art to efficiently straighten the size of the roller, resulting in low loading efficiency.
A tapered roller automatic material alignment device is designed, and two parallel rotating rollers and gaps are driven by gears and motors, so that the roller can only fall into the roller gap facing down under the action of gravity, achieving automatic smoothing.
Improves the efficiency of roller fabrics, ensuring that the small head of the roller falls facing downwards, and facilitates automatic bearing fabrics.
Smart Images

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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bearing roller material distributing machines, in particular to an automatic material distributing device for tapered rollers. Background Art
[0002] When assembling rollers of tapered roller bearings, machine feeding is usually used to improve the filling efficiency. However, because the diameters of the two ends of the tapered rollers are different, the large and small ends of the rollers need to be straightened out before feeding so that the small ends of the rollers face downward when filling into the bearing rings. Utility Model Content
[0003] The utility model aims to provide a tapered roller automatic material feeding device to address the deficiencies of the prior art. The device uses two counter-rotating rollers to make the tapered roller fall only with its small end facing downward, thereby improving material feeding efficiency.
[0004] The technical solution adopted by the utility model to solve its technical problems is: a tapered roller automatic material smoothing device, including a frame arranged at an angle to a horizontal plane, the frame is rotatably connected to two rollers parallel to the frame, the two rollers are parallel to each other and are equidistant from the frame, there is a gap between the two rollers, gears meshing with each other are arranged between the two rollers, a feeding motor for driving one of the rollers to rotate is arranged at the higher end of the frame, a material guide pipe for receiving the rollers is arranged at the lower end of the frame; a material shifting motor is arranged at the middle part of the frame near the lower end, and a fan wheel for shifting back the rollers that have not fallen between the two rollers is fixed to the output shaft of the material shifting motor.
[0005] Preferably, the gap between the two rollers is larger than the diameter of the middle portion of the tapered roller and smaller than the diameter of the large end of the tapered roller.
[0006] Preferably, when viewed upward from the lower end of the frame, the roller on the left side rotates counterclockwise, and the roller on the right side rotates clockwise.
[0007] Preferably, the fan wheel is provided with at least six fan blades, and both sides of the front end of each fan blade are chamfered with the inner fillet of the roller.
[0008] Preferably, two mounting plates are hinged at each end of the frame, and the two ends of the roller are hinged to the two mounting plates at the higher end and the lower end on the same side of the frame. The frame is provided with a support column on the outer side of the mounting plate, a tension spring is provided between the support column and the mounting plate, and the support column is threadedly connected with an adjustment bolt whose front end abuts against the mounting plate.
[0009] Preferably, a base is further provided, a lower end of the frame is hinged to the base, and the base is provided with a wedge block for adjusting the inclination angle of the frame.
[0010] The beneficial effects of the utility model are as follows: a tapered roller automatic material smoothing device, which includes a frame arranged at an angle to a horizontal plane, the frame is rotatably connected to two rollers parallel to the frame, the two rollers are parallel to each other and are at an equal distance from the frame, there is a gap between the two rollers, gears meshing with each other are arranged between the two rollers, a feeding motor driving one of the rollers to rotate is arranged at the higher end of the frame, a material guide tube receiving the roller is arranged at the lower end of the frame; a material shifting motor is arranged at the middle part of the frame near the lower end, and a fan wheel for shifting back the rollers that have not fallen between the two rollers is fixed to the output shaft of the material shifting motor. The utility model utilizes two rollers rotating in parallel and limits the gap size between the two rollers, so that the bearing roller can only fall into the gap between the two rollers with its small head facing down under the action of gravity, and slide down along the rollers, thereby automatically straightening the tapered rollers and obtaining rollers with only the small head falling down, so as to automatically distribute the material to the bearing. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 This is a three-dimensional diagram of a tapered roller automatic material-adjusting device of the utility model;
[0012] Figure 2 It is a front view of a tapered roller automatic material unwinding device of the utility model.
[0013] Description of reference numerals:
[0014] 1 - frame, 2 - roller, 3 - unloading motor, 4 - material guide pipe, 5 - material shifting motor, 6 - fan wheel, 7 - mounting plate, 8 - support column, 9 - tension spring, 10 - adjustment bolt, 11 - base, 12 - wedge. DETAILED DESCRIPTION
[0015] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments, but the scope of implementation of the present invention is not limited thereto.
[0016] like Figure 1 , 2As shown, an automatic tapered roller material feeding device of the present embodiment comprises a frame 1 arranged at an angle to a horizontal plane, the frame 1 is rotatably connected to two rollers 2 which are parallel to the frame 1, the two rollers 2 are parallel to each other and are equidistant from the frame 1, there is a gap between the two rollers 2, and mutually meshing gears are arranged between the two rollers 2, a feeding motor 3 for driving one of the rollers 2 to rotate is arranged at the higher end of the frame 1, a material guide pipe 4 for receiving the roller is arranged at the lower end of the frame 1; a material discharging motor 5 is arranged at the middle part of the frame 1 near the lower end, and a fan wheel 6 for dialing back the rollers which have not fallen between the two rollers 2 is fixed to the output shaft of the material discharging motor 5.
[0017] This embodiment is the main mechanism of the bearing roller automatic feeding machine, which is used to straighten out the tapered rollers. Specifically, after the tapered roller falls on the top of the two rollers 2, the roller will slide down along the inclined rollers 2. Because the gap between the two rollers 2 is larger than the diameter of the middle of the tapered roller and smaller than the diameter of the large end of the tapered roller, the roller will be inserted between the two rollers 2 with the small end facing downward until it leaves the rollers 2. The roller will fall into the guide tube 4 with the small end facing downward, thereby achieving the purpose of material sorting and facilitating the roller feeding during the subsequent bearing assembly.
[0018] In order to prevent the bearing roller from being stuck by the two rollers 2 and unable to slide down, the two rollers 2 rotate in opposite directions, and observing upward from the lower end of the frame 1, the roller 2 on the left rotates counterclockwise, and the roller 2 on the right rotates clockwise, that is, when the two rollers 2 rotate, they have the effect of lifting the tapered roller upward, thereby facilitating the roller to slide down along the rollers 2. The rollers 2 can be made of plastic with a smooth surface.
[0019] If too many tapered rollers fall into the top of the two rollers 2 at one time, the rollers that are first stuck in the gap between the two rollers 2 will form a support, and the other rollers will no longer be stuck in the gap between the two rollers 2, and will also slide down along the rollers 2. In order to prevent these rollers that are not stuck in the gap between the two rollers 2 from falling into the material guide tube 4, this embodiment is provided with a fan wheel 6 above the roller 2. When the fan wheel 6 rotates, it can prevent the rollers that are not stuck in the gap between the two rollers 2 from sliding down, and push these rollers back upwards, and the pushed back rollers can fall into the gap between the two rollers 2 again.
[0020] The roller diameters of different bearings are different. In order to adapt to the arrangement of rollers of different specifications, the distance between the two rollers 2 needs to be adjustable. In this embodiment, the two rollers 2 are installed on a movable mounting plate, and the mounting plates 7 at both ends of each roller 2 are hinged to the frame 1, and then the frame 1 is provided with a support column 8 on the outer side of the mounting plate 7, and a tension spring 9 is provided between the support column 8 and the mounting plate 7. The support column 8 is threadedly connected with an adjustment bolt 10 whose front end abuts against the mounting plate 7. When the adjustment bolt 10 is turned, the distance between the two rollers 2 can be adjusted, that is, the gap size between the two rollers 2 can be adjusted.
[0021] In order to tilt the two rollers 2, the bottom end of the frame 1 on which the rollers 2 are mounted is hinged to a base 11, and the base 11 is provided with a wedge 12 for adjusting the tilt angle of the frame 1; the wedge 12 is provided with a screw rod, which passes through a hole on a vertical plate on the base 11, and the screw rod is threadedly connected to nuts at both ends of the hole. By rotating the nuts, the position of the wedge 12 can be adjusted, thereby adjusting the tilt angle of the frame 1.
[0022] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, and for the convenience of describing the technical solution, the front, rear, left, right, top, middle, and bottom directions adopted are based on the settings in the accompanying drawings, rather than limiting the protection scope of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.
Claims
1. An automatic material-adjusting device for tapered rollers, characterized in that: It includes a frame arranged at an angle to a horizontal plane, the frame is rotatably connected to two rollers parallel to the frame, the two rollers are parallel to each other and are equidistant from the frame, there is a gap between the two rollers, and mutually meshing gears are arranged between the two rollers, a feeding motor for driving one of the rollers to rotate is arranged at the higher end of the frame, and a material guide pipe for receiving the roller is arranged at the lower end of the frame; a material shifting motor is arranged at the middle part of the frame near the lower end, and a fan wheel for shifting back the rollers that have not fallen between the two rollers is fixed to the output shaft of the material shifting motor.
2. The tapered roller automatic material unwinding device according to claim 1, characterized in that: The gap between the two rollers is larger than the diameter of the middle part of the tapered roller and smaller than the diameter of the large end of the tapered roller.
3. The tapered roller automatic material unwinding device according to claim 1, characterized in that: Observing upward from the lower end of the frame, the roller on the left side rotates counterclockwise, and the roller on the right side rotates clockwise.
4. The tapered roller automatic material unwinding device according to claim 1, characterized in that: The fan wheel is provided with at least six fan blades, and both sides of the front end of each fan blade are chamfered with inner fillets in accordance with the roller.
5. The tapered roller automatic material unwinding device according to claim 1, characterized in that: Two mounting plates are hinged at each end of the frame, and the two ends of the roller are hinged to the two mounting plates at the higher end and the lower end on the same side of the frame. The frame is provided with a support column on the outer side of the mounting plate, a tension spring is provided between the support column and the mounting plate, and the support column is threadedly connected with an adjustment bolt whose front end abuts against the mounting plate.
6. The tapered roller automatic material unwinding device according to claim 1, characterized in that: A base is also provided, and a lower end of the frame is hinged to the base, and the base is provided with a wedge block for adjusting the inclination angle of the frame.