Dust-free plate cutting device

By designing adjustable baffle spacing, using clamping mechanism to reduce the wear of the wooden board, and protecting the dust-free cutting device of the exhaust fan through the dust collecting outer box, the problems of unadjustable baffle spacing, wooden board wear and short service life in the prior art are solved, achieving a wider range of application, lower wear and longer exhaust fan life.

CN222537898UActive Publication Date: 2025-02-28ANHUI COSMAN HOME FURNISHING CO LTD
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Patent Information

Application Number
CN202421120213.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-02-28
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

In the existing dust-free cutting device of the board, the baffle is fixed on the workbench, resulting in the unadjustable spacing of the baffle and the scope of application is small; the wooden board will wear its lower surface during the push; the wood chips will directly enter the exhaust fan through the collection tube, destroying its internal structure and shortening its service life.

Method used

A dust-free cutting device for sheet material including a workbench, a dust cover and a baffle is designed. Through the coordination of slide chutes, sliders, servo motors, double-headed screws, pulleys and belts, the distance between the baffles is adjustable; the clamping mechanism is used to clamp the wooden board to avoid friction with the workbench; through the design of the exhaust fan and the dust collecting outer box, wood chips are sucked into the dust collecting outer box to avoid entering the exhaust fan.

Benefits of technology

It realizes adjustability of baffle spacing, expands the scope of application; reduces the wear of the board; extends the service life of the exhaust fan, and maintains the clean and healthy processing environment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222537898U_ABST
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Abstract

The utility model discloses a sheet dust-free cutting device, which relates to the technical field of home decoration sheet processing, and comprises a workbench, a dust cover and a baffle plate, a mounting groove is arranged in the workbench, an electric cylinder is fixed on the left side of the top of the workbench, and bottom support rods are welded at four corners of the bottom of the workbench; the dust cover is arranged at the top end of the workbench, the top end of a dust suction opening is connected with a pipeline, an exhaust fan is installed at the top end of a dust collection outer box, the baffle is arranged at the top end of the workbench, two sliding grooves are formed in the upper surface of the workbench, and the rear end of a double-end lead screw is connected with a servo motor. Through mutual cooperation of the sliding groove, the sliding block, the servo motor, the double-end lead screw, the belt wheel and the belt, the two baffles have mobility, the distance between the two baffles can be conveniently adjusted according to the actual size of a wood board, it is ensured that the wood board is just located between the two baffles, the wood board is not prone to skew when cut by the cutting disc, and the cutting quality is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of home decoration plate material processing, in particular to a plate material dust-free cutting device. Background Art

[0002] Wooden boards are generally cut from logs. Because wooden boards are strong, durable and have natural grain, they are often used in home decoration. In the process of processing wooden boards into home decoration product materials, a series of processing is required on the wooden boards, including cutting, grinding, polishing, etc. As the name suggests, wooden board cutting is to use a cutting machine to divide the wooden boards according to actual needs.

[0003] The patent document with the prior art publication number CN213796995U provides a dust-free cutting device for furniture board. The utility model is provided with a protective cover, so that the waste chips or dust generated during cutting are not easy to burst out to the outside, which is beneficial to protecting the surrounding environment, making the processing environment cleaner and tidier, easier to clean, and beneficial to protecting the health of operators. However, in the existing CN213796995U patent, the two sets of baffles are fixed to the upper surface of the workbench, resulting in the distance between the two sets of baffles being unadjustable, so only one size of wooden board can be limited, and the scope of application is small. Moreover, the wooden board is directly placed on the workbench and pushed, and the lower surface of the wooden board will be worn during the pushing process. In addition, the wood chips directly enter the exhaust fan through the collection pipe, which will damage the internal structure of the exhaust fan and reduce the service life of the exhaust fan. Therefore, a dust-free cutting device for board material is urgently needed. Utility Model Content

[0004] Based on this, the purpose of the utility model is to provide a dust-free cutting device for sheet materials to solve the problem that in the existing CN213796995U patent, two sets of baffles are fixed on the upper surface of the workbench, resulting in the distance between the two sets of baffles being unable to be adjusted. Therefore, only one size of wooden board can be limited, and the scope of application is small. Moreover, the wooden board is directly placed on the workbench and pushed, and its lower surface will be worn during the pushing process. In addition, wood chips directly enter the exhaust fan through the collection pipe, which will damage the internal structure of the exhaust fan and reduce the service life of the exhaust fan.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a dust-free cutting device for sheet metal, comprising a workbench, a dust cover and a baffle, a mounting groove is arranged inside the workbench, and a main shaft is rotatably connected inside the mounting groove, a cutting disc is arranged in the middle of the main shaft, a rotating motor for driving the main shaft is arranged at the front end of the workbench, an electric cylinder is fixed on the left side of the top of the workbench, and a clamping mechanism is arranged on the right side of the electric cylinder, and bottom support rods are welded at the four corners of the bottom of the workbench;

[0006] The dust cover is arranged at the top of the workbench, and a dust suction port is arranged inside the dust cover, the top of the dust suction port is connected with a pipe, and the top of the pipe passes through the top of the dust cover and is connected with a dust collecting outer box, and an exhaust fan is installed at the top of the dust collecting outer box;

[0007] The baffle is arranged at the top of the workbench, and a slider is integrally arranged at the bottom of the baffle. Two slide grooves are opened inside the upper surface of the workbench, and a double-headed screw rod is rotatably connected inside the slide groove, and a servo motor is connected to the rear end of the double-headed screw rod.

[0008] Preferably, the clamping mechanism includes a collecting plate, a clamping plate, a first threaded rod and a pressure plate, the clamping plate is welded to the right side of the collecting plate, and the first threaded rod passes through the inside of the clamping plate, and the pressure plate is installed at the lower end of the first threaded rod.

[0009] Preferably, the clamping plates are provided with two mutually parallel ones, and the clamping plates are provided in a "U"-shaped structure, and the lower end of the first threaded rod passes through the top of the clamping plate and is connected to the pressure plate.

[0010] Preferably, a filter plate is provided inside the dust collecting outer box, and a dust collecting inner box is provided below the filter plate in parallel.

[0011] Preferably, two limiting grooves are fixed on the inner wall of the dust collecting outer box, and the filter plate is installed inside the dust collecting outer box through the limiting grooves.

[0012] Preferably, two double-ended screw rods are provided in parallel with each other, and pulleys are fixed to the outer sides of the rear ends of the two double-ended screw rods, and belts are installed on the outer sides of the pulleys.

[0013] Preferably, two baffles are provided which are parallel to each other, and the baffles are slidably connected to the top of the workbench through a slide groove and a slider, and a side of the baffle close to the clamping mechanism is provided as a stepped structure.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The utility model makes the two baffles mobile through the cooperation of the slide, the slider, the servo motor, the double-headed screw, the pulley and the belt, so that the distance between the two baffles can be adjusted according to the actual size of the wooden board, ensuring that the wooden board is just located between the two baffles, so that the wooden board is not easily skewed when being cut by the cutting disc, and the cutting quality is high;

[0016] 2. The utility model clamps the wooden board by a clamping mechanism, and the clamping mechanism does not contact the upper surface of the workbench. Therefore, when the electric cylinder pushes the wooden board to the right, the lower surface of the wooden board will not rub against the workbench, thereby reducing the wear of the wooden board.

[0017] 3. The utility model starts the exhaust fan so that the wood chips enter the dust collecting outer box through the dust suction port and the pipe. A filter plate is arranged inside the dust collecting outer box. The filter plate intercepts the wood chips and prevents them from entering the exhaust fan, thereby extending the service life of the exhaust fan. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the front cross-section structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the top view structure of the utility model;

[0020] Figure 3 This is a schematic diagram of the baffle structure of the utility model;

[0021] Figure 4 For the utility model Figure 1 The enlarged structural diagram at A in the middle;

[0022] Figure 5 For the utility model Figure 1 Enlarged structural diagram at B in the middle.

[0023] In the figure: 1. workbench; 2. mounting groove; 3. cutting disc; 4. electric cylinder; 5. clamping mechanism; 501. collecting plate; 502. clamping plate; 503. first threaded rod; 504. pressing plate; 6. bottom support rod; 7. dust cover; 8. suction port; 9. pipe; 10. dust collecting outer box; 11. exhaust fan; 12. filter plate; 13. limit groove; 14. dust collecting inner box; 15. baffle; 16. slider; 17. slide groove; 18. double-headed screw; 19. servo motor; 20. pulley; 21. belt. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0025] The following describes an embodiment of the utility model based on its overall structure.

[0026] See also Figure 1-5A dust-free cutting device for sheet metal includes a workbench 1, a dust cover 7 and a baffle 15, wherein a mounting groove 2 is arranged inside the workbench 1, and a main shaft is rotatably connected inside the mounting groove 2, a cutting disc 3 is installed in the middle of the main shaft, a rotating motor for driving the main shaft is installed at the front end of the workbench 1, an electric cylinder 4 is fixed on the left side of the top of the workbench 1, and a clamping mechanism 5 is arranged on the right side of the electric cylinder 4, the clamping mechanism 5 includes a collection plate 501, a clamping plate 502, a first threaded rod 503 and a pressing plate 504, a clamping plate 502 is welded on the right side of the collection plate 501, and a first threaded rod 503 is penetrated inside the clamping plate 502, and a pressing plate 504 is installed at the lower end of the first threaded rod 503 04. The wooden board is clamped by the clamping mechanism 5 to prevent the wooden board from moving during the cutting process, thereby improving the cutting quality of the wooden board. There is no contact between the clamping mechanism 5 and the upper surface of the workbench 1. Therefore, when the electric cylinder 4 pushes the wooden board to move to the right, the wooden board will not rub against the workbench 1, thereby reducing the wear of the wooden board. The clamping plate 502 is provided with two parallel plates 502, and the clamping plate 502 is provided in a "U" shape. The lower end of the first threaded rod 503 passes through the top of the clamping plate 502 and is connected to the pressing plate 504. The height of the pressing plate 504 can be adjusted by rotating the first threaded rod 503, which is convenient for clamping and fixing wooden boards of different thicknesses. Bottom support rods 6 are welded at the four corners of the bottom of the workbench 1.

[0027] The dust cover 7 is arranged at the top of the workbench 1, and a dust suction port 8 is arranged inside the dust cover 7. The top of the dust suction port 8 is connected with a pipe 9, and the top of the pipe 9 passes through the top of the dust cover 7 and is connected to a dust collecting outer box 10. An exhaust fan 11 is installed on the top of the dust collecting outer box 10. A filter plate 12 is arranged inside the dust collecting outer box 10, and a dust collecting inner box 14 is arranged parallel to the bottom of the filter plate 12. When the exhaust fan 11 is started, wood chips splashed during the cutting of the wooden board enter the dust suction port 8. Under the interception of the filter plate 12, the wood chips can be prevented from directly entering the exhaust fan 11, thereby extending the service life of the exhaust fan 11. The wood chips intercepted by the filter plate 12 fall into the dust collecting inner box 14, which is convenient for taking out and cleaning. Two limiting grooves 13 are fixed on the inner wall of the dust collecting outer box 10, and the filter plate 12 is installed inside the dust collecting outer box 10 through the limiting grooves 13. This setting makes it easy to disassemble and assemble the filter plate 12, and it is convenient to take out the filter plate 12 for cleaning.

[0028] The baffle 15 is arranged at the top of the workbench 1, and a slider 16 is integrated at the bottom of the baffle 15. Two slide grooves 17 are opened inside the upper surface of the workbench 1, and a double-headed screw 18 is rotatably connected inside the slide groove 17. A servo motor 19 is connected to the rear end of the double-headed screw 18. The double-headed screw 18 is provided with two parallel double-headed screws 18, and the rear ends of the two double-headed screws 18 are fixed with pulleys 20. The outer side of the pulley 20 is installed with a belt 21. Through the arrangement of the pulley 20 and the belt 21, the two double-headed screws can be rotated. 18 rotates synchronously to facilitate adjustment of the positions of the two baffles 15, the baffles 15 are provided with two parallel to each other, and the baffles 15 are slidably connected to the top of the workbench 1 through the slide groove 17 and the slider 16, and the side of the baffle 15 close to the clamping mechanism 5 is set as a step structure. This setting makes the distance between the two baffles 15 adjustable, which is convenient for matching with wooden boards of different sizes. The two sides of the wooden board are fitted with the two baffles 15 to move, so that the wooden board is not easy to skew when cutting, thereby improving the cutting quality. The baffle 15 with a step structure facilitates the stable placement of the wooden board.

[0029] Working principle: When in use, first start the servo motor 19 to drive the double-headed screw 18 to rotate. Through the setting of the pulley 20 and the belt 21, the two double-headed screws 18 rotate synchronously, thereby driving the slider 16 threadedly connected to the outer side of the double-headed screw 18 to move. According to the actual width of the wooden board, the distance between the two baffles 15 is adjusted so that the wooden board is just against the two baffles 15. The left end of the wooden board is inserted into the clamping plate 502, and the first threaded rod 503 is rotated clockwise to push the pressing plate 504 down until the pressing plate 504 is against the left end of the wooden board to fix the wooden board. The clamping machine is pushed by the electric cylinder 4. The structure 5 moves to the right, so that the wooden board approaches the cutting disk 3, and the rotating motor at the front end of the workbench 1 is started. The rotating motor is connected to the main shaft and drives the cutting disk 3 to rotate at high speed, so as to cut the wooden board. Since the two sides of the wooden board are respectively fitted with two baffles 15 to move, the wooden board is not easy to be skewed when being cut by the cutting disk 3, and the cutting quality is high. The exhaust fan 11 is started, and the wood chips generated by the cutting enter the dust collecting outer box 10 through the dust suction port 8 and the pipe 9, and are intercepted by the filter plate 12 inside the dust collecting outer box 10 and fall into the dust collecting inner box 14. When the device is used up, the dust collecting outer box 10 is opened, and the dust collecting inner box 14 is taken out for cleaning.

[0030] The device is controlled automatically by a controller. The control circuit of the controller can be realized by simple programming by technicians in this field, which belongs to the common knowledge in this field. Therefore, the control method and circuit connection of this device will not be explained in detail.

[0031] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0032] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the protection content of the present invention.

[0033] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A dust-free sheet material cutting device, comprising a workbench (1), a dust cover (7) and a baffle (15), characterized in that: The workbench (1) is provided with a mounting groove (2) inside, and a main shaft is rotatably connected inside the mounting groove (2), a cutting disc (3) is installed in the middle of the main shaft, a rotating motor for driving the main shaft is installed at the front end of the workbench (1), an electric cylinder (4) is fixed on the left side of the top of the workbench (1), and a clamping mechanism (5) is provided on the right side of the electric cylinder (4), and bottom support rods (6) are welded at the four corners of the bottom of the workbench (1); The dust cover (7) is arranged at the top of the workbench (1), and a dust suction port (8) is arranged inside the dust cover (7), the top of the dust suction port (8) is connected to a pipe (9), and the top of the pipe (9) passes through the top of the dust cover (7) and is connected to a dust collecting outer box (10), and an exhaust fan (11) is installed at the top of the dust collecting outer box (10); The baffle (15) is arranged at the top of the workbench (1), and a slider (16) is integrally arranged at the bottom of the baffle (15). Two slide grooves (17) are opened inside the upper surface of the workbench (1), and a double-headed screw rod (18) is rotatably connected inside the slide groove (17), and a servo motor (19) is connected to the rear end of the double-headed screw rod (18).

2. A dust-free sheet material cutting device according to claim 1, characterized in that: The clamping mechanism (5) comprises a collecting plate (501), a clamping plate (502), a first threaded rod (503) and a pressure plate (504); the clamping plate (502) is welded to the right side of the collecting plate (501), and the first threaded rod (503) passes through the inside of the clamping plate (502); the pressure plate (504) is installed at the lower end of the first threaded rod (503).

3. A dust-free sheet material cutting device according to claim 2, characterized in that: The clamping plates (502) are provided with two mutually parallel ones, and the clamping plates (502) are provided in a "U"-shaped structure, and the lower end of the first threaded rod (503) passes through the top of the clamping plates (502) and is connected to the pressing plate (504).

4. The dust-free sheet material cutting device according to claim 1, characterized in that: A filter plate (12) is arranged inside the dust collecting outer box (10), and a dust collecting inner box (14) is arranged parallel to the bottom of the filter plate (12).

5. The dust-free sheet material cutting device according to claim 1, characterized in that: Two limiting grooves (13) are fixed on the inner wall of the dust collecting outer box (10), and the filter plate (12) is installed inside the dust collecting outer box (10) through the limiting grooves (13).

6. The dust-free sheet material cutting device according to claim 1, characterized in that: The double-ended screw rods (18) are provided with two mutually parallel ones, and a pulley (20) is fixed on the outer side of the rear end of each of the two double-ended screw rods (18), and a belt (21) is installed on the outer side of the pulley (20).

7. The dust-free sheet material cutting device according to claim 1, characterized in that: The baffles (15) are provided with two mutually parallel ones, and the baffles (15) are slidably connected to the top of the workbench (1) through a sliding groove (17) and a sliding block (16), and the side of the baffles (15) close to the clamping mechanism (5) is provided with a stepped structure.

Citation Information

Patent Citations

  • Dust-free cutting device for furniture plates

    CN213796995U